Mechatronics Electromechanical Controls Sensors Automotive / Appliance control - sensor 10 mm carbon potentiometer PT10 Main features * Carbon resistive element. * Dust proof enclosure. * Polyester substrate. * Wiper positioned at initial, 50% or fully clockwise. Also upon request: * Available in magazines for automatic insertion. * Long life model for low-cost control potentiometer applications. * Self-extinguishable plastic UL 94V-0. * Cut track option (open circuit). Mechanical specifications * Special tapers. * Mechanical detents. Mechanical rotation angle 1 235 5 Electrical rotation angle 2 220 20 Torque * Special switch option. 0.4 to 2 Ncm. (0.6 to 2.7 in-oz) > 5 Ncm. (<7 in-oz) rotational stop 3 Life 1 * Low torque version. up to 100K cycles 2 360 version available: ST10 3 333 version available: ST10 Description Others: check availability. Electrical specifications Range of values Tolerance 1 1 100 1M 100 Rn 1M Rn 5M 5M (Decad. 1.0 - 2.0 - 2.2 - 2.5 - 4.7 - 5.0) 200 VDC (lin) 100 VDC (no lin) Nominal power 50C (122F) 3 0.15 W (lin) 0.07 W (no lin) Taper Linear ; Log; Alog. (Log. & Alog. only Rn 1K) 0.5% Rn (5 Equivalent noise resistance Operating temperature 3 Rn 20% 30% Max. voltage Residual resistance 1 * 3% Linearity and 100K cycles mechanical life. Others: check availability. 3% Rn (3 2,3 min.) min.) -25C to +70C (-13F to + 158F) 2 Up to 85C depending on application. The PT10 potentiometer offers control where frequent adjustment is required. The shaftless design allows for employment of different engagement mechanisms, such as a customized shaft, a motor control or a human interface adjustment. This potentiometer can also control variable outputs including frequency, change in motor speed or volume. Typical applications include test and measurement equipment, consumer electronics, appliances, small engines, robotics, motion controllers, and medical equipment control panels. This datasheet shows you the basics of the PT10 potentiometer that is quite versatile and easy to taylor. Do not hesitate to contact Piher for advice. For higher specifications please visit our PTC10 series. For reflow soldering capable models please see our PS10 datasheet. Piher Sensing Systems Our product competencies and services: Potentiometers | Position / Angle sensors | Rotary switches | Incremental encoders Printed circuit resistors | Mechatronics | Value added assemblies -Page 1 of 10- Mechatronics Electromechanical Controls Sensors Automotive / Appliance control - sensor 10 mm carbon potentiometer PT10 How to order Optional extras PT10 L Series H01 A - 2020 Taper Life Value (See note 2) E= 10K cycles (See note 5) Tolerance 101 = 100 - - - Detents - = 1K cycles A = Lin. B = Log. C = Alog. H01 H02 H05 H07 H10 V05 V10 V11 V13 inserted shaft inserted knob 101 Mounting method Rotors B G K L M R W X Y Z - 0505 = 5% - = none 1 = Fig. 1 2 = Fig. 2 - = none PAI PAM PAF P1I P1F P02 . . . P16 - AM = Yellow AZ = Blue BL = White CR = Cream GR = Grey MA = Brown NA = Orange NE = Black RO = Red VE = Green VI = Violet 18 = Fig. 18 (See note 10) 0707 = 7% 505 = 5 M 000 = CM 1010 = 10% Cut track Packaging 2020 = 20% - = none - = bulk (See note 3) 3030 = 30% PCI = Initial T = magazines (See note 4) - PCF = Final (See note 6) - S Torque - = standard L= Low torque (See note 9) (See note 8) Flammability Wiper position - = standard I = Non flammable PM = 50% (See note 7) NOTES: - Shaft/Thum. Shaft/rotor colour 504 = 500 K (See note 1) - - = Initial PF = Final (1) "Z" adjustment only available on "H" versions. Rotor "G" only available in purple color (shaft/rotor color code "VI"). (2) V05 & H07 terminals material: brass. SMD versions available (PS10 series). Endles rotation version available (ST10). (3) Value Example: Code: 10 1 Numb of zeros First two digits of the value. (4) Example: +7% -5% Other tolerances: check availability. 000 = CM = Switch version (contact us) Code: 07 High and low ohmic values may not allow all tolerances: check availability. 05 negative tolerance positive tolerance (5) Standard: 1000 cycles. Long life "E": 10.000 cycles. Others: check availability.. (6) Magazines: not available with the H10, V05 and V13 models, nor with adjustment types X, W, Y, Z. (7) Non flammable: housing, rotor and shaft. According to UL 94V-0 (8) Colour shaft/rotor: (9) Low Torque: 1 Ncm No detent option available for low torque models. (10) Potentiometer without shaft: only rotor Potentiometer with shaft: only shaft If you wish to use your own custom plastic shaft/knob/actuator please contact Piher for advice about compatible materials. How to order examples Standard default options PT10LH01-103A2020-S 10mm potentiometer with rotor "L" (arrow shape), H01 mounting method (horizontal adjustment), 10K value and 20% resistive tolerance. PT10WV05-104A1010-9-NE-S 10mm potentiometer with rotor W (factory pre-inserted shaft), V05 mounting method (vertical adjustment), 100K value,10% resistive tolerance and black shaft. Piher Sensing Systems Our product competencies and services: Potentiometers | Position / Angle sensors | Rotary switches | Incremental encoders Printed circuit resistors | Mechatronics | Value added assemblies -Page 2 of 10- Life Cut track Detents Packing Non flammable Rotor colour Shaft colour Wiper send position Torque 1000 cycles No None Bulk No White Natural (not coloured) Initial 0.4 to 2 Ncm. Mechatronics Electromechanical Controls Sensors Automotive / Appliance control - sensor (50%) 10 mm carbon potentiometer PT10 INITIAL Rotors (Default delivery is at initial position. Wipers are shown positioned at 50% for the picture) With inserted shaft. Without shaft or knob. 2.2 2 2 2 51 .4 2.1 2.2 0.7 7 1. 1.6 0.8 2 L L L = Screwdriver M = Hexagonal G = Hexagonal K = Cross slot R W= Adjustable from terminal side X= Adjustable from collector side B All rotors are thru-hole. With knob/humbwheel inserted 6.5 6.5 0.8 3.5 1.95 Y = Adjustable from terminal side (default knob is 5034). Z = Adjustable from collector side (default knob is 5034). Mounting methods. Dimensions Download 3D - STEP files here: https://piher.net/piher/?p=905 V = horizontal mounting - vertical adjustment + 4.8 0.2 +0.1 1.3 2.5 10.3 H = vertical mounting - horizontal adjustment V10 +0.1 1.3 S +0.1 4 10 10 3.5 3.5 5 +0.2 6.5 5 E A 2.5 2.5 5 5 5 5 5 3 +0.1 10.3 + 4.8 0.2 2.5 V05 3.75 5 3.5 7 7 3 3 0.8 5 3.5 6 +0.2 5 3.5 + 1 0.1 + 1 0.1 A = Initial S = Wiper E = Final V13 V11 4.8 10.3 4.8 10.3 1.3 1.3 4 5 5 5 5 10 5 10 5 5 10 10 5 5 5 5 4 6 5 3.3 Piher Sensing Systems Our product competencies and services: Potentiometers | Position / Angle sensors | Rotary switches | Incremental encoders Printed circuit resistors | Mechatronics | Value added assemblies -Page 3 of 10- 6 3.3 Mechatronics Electromechanical Controls Sensors Automotive / Appliance control - sensor 10 mm carbon potentiometer PT10 Mounting methods. Dimensions V = horizontal mounting - vertical adjustment 4.8 +0.2 10.3 H02 +0.1 2.5 10.3 S 2.5 A = Initial H05 4.8 S = Wiper 2.5 2.5 1 H07 5 5 +0.1 3.5 + 1 0.1 5 2.5 10.7 7 5 +0.2 12.1 +0.2 1.3 3.8 10.3 4.5 2.5 1.3 E = Final +0.1 10.3 +0.2 7 3.3 + 1 0.1 2.5 2.5 +0.1 1.3 3.5 2.5 5 12.1 7 E A 2.5 5 +0.2 12.1 +0.2 4.8 2.5 SMD versions (see PS10 datasheet) 2.5 3.8 1.3 3.5 H01 H = vertical mounting - horizontal adjustment 1 H10 5 10.3 4.8 2.5 5.7 5 7 3.3 9.4 2 5 5.15 10.9 5.75 2.0 5 2.5 12.1 10.3 2 2 2.5 2.5 2.5 5 2.5 1.3 1 2.5 Crimped V13 terminals - detail check availability V11, V13, H02, H10 models feature "crimped" terminals that provide greater stability during the soldering process. 3.8 10.3 4.8 9.3 9.3 -0.1 0.9 2.5 Piher Sensing Systems Our product competencies and services: Potentiometers | Position / Angle sensors | Rotary switches | Incremental encoders Printed circuit resistors | Mechatronics | Value added assemblies -Page 4 of 10- 2.5 5 1 2.6 7 7.7 3.8 3.5 +0.2 6 3.5 +0.2 3.3 6 12.1 7 +0.3 1.6 -0.1 Detail Mechatronics Electromechanical Controls Sensors Automotive / Appliance control - sensor 10 mm carbon potentiometer PT10 Standard values - tolerances Resistance 100 200 220 250 470 500 1K How to order code 101 201 221 251 471 501 102 202 222 252 2K 2.2K 2.5K 4.7K 5K 472 10K 20K 22K 25K 47K 50K 100K 200K 220K 250K 470K 500K 502 103 203 223 253 473 503 104 Standard tolerance 204 224 254 474 20% 504 1M 2M 2.5M 4.7M 5M 105 205 255 505 475 30% Tapers 100% Rn A = Linear B = Log. C = Alog. Standard C Special custom taper example. (contact at sales@piher.net) R 2 + 5% A B Detents P1i PAM P06 P1F P08 P07 P04 P03 P02 P05 P10 P09 P11 Relative detent positions along the total mechanical travel. Unless otherwise specified the detents are evenly spaced (using the end points as reference) Standard mechanical life is 500 cycles. Long life versions are available under request and have the following characteristics at T: P13 P12 - Potentiometers with 1 to 3 detents: up to 10K cycles - Potentiometers with 4 and more detents: up to 5K cycles P16 Wiper position Wiper position B B A A PFD PID PAI (wiper positioned at initial) A= 26 B B PAF (wiper positioned at final) B= 27.5 Different output voltage values can be matched at each detent position (see next page). 10.3 4.8 10 39 Detents detail. (7 detents example) Detent torque can vary from 1.2 to 2.5 times the standard potentiometer torque. For V05 mounting: check availability. For more than 16 detents versions please contact your nearest PIHER authorised distributor. 5 For custom voltage outputs in any detent position see page 6. Piher Sensing Systems Our product competencies and services: Potentiometers | Position / Angle sensors | Rotary switches | Incremental encoders Printed circuit resistors | Mechatronics | Value added assemblies Please consult your nearest Piher supplier if unique nonoverlapping values at each detent position or LOG/ALOG tapers are required. -Page 5 of 10- Mechatronics Electromechanical Controls Sensors Automotive / Appliance control - sensor 10 mm carbon potentiometer PT10 Stepped outputs Stepped outputs Constant value zones can be combined with strategically located stops matching the flat areas of the output. If you require this feature, please, send us your requirements to sales@piher.net Stepped outputs version example (10 steps version): 100% Un when the potentiometer's wiper position is located at detent n9, the output votage will be 88.9% Un % tolerance. 88.9% Un 77.7% Un 5 6 26 4 7 3 55.5% Un 8 9 2 44.4% Un 33.3% Un 1 66.6% Un 0 234 10 22.2% Un S 11.1% Un A S E 0% Un / 0 100% 1 = = 2 = 3 = 4 = 5 = 6 = 7 = 8 = 9 E These constant voltage zones can be combined with PIHER's mechanical detents to provide exact alignment between the electrical output (flat areas) and the mechanical detent position. The result is a higher level of precision in controlling lighting, temperature, motor or other electronic control systems. Wiper position 50% A A PIHER's potentiometers can feature special stepped outputs or `constant voltage zones' for the 10mm and 15mm product families. E 10 Improved repeatability By combining the constant value zones with the detents, engineers can align the same voltage values with each of the detent stops when rotating the control both forward and backward. This provides clear mechanical positions that are not only repeatable, but perfectly aligned electrical outputs at each of the (detent) angles. Piher's detents also prevent output values from changing due to vibration or accidental rotor movements, furthering reliable control consistency. Design tip. Cost-effectiveness Main advantages Absolute encoders can easily be replaced connecting the potentiometer to the microprocessor's analogue input. Unique, non-overlapping values at each stop (detent position) In addition to established catalogue detent configurations, we will design and manufacture any other configuration on our tried-andtested carbon/cermet & THM/SMD potentiometer technology and processes. With its precise control capabilities, our 10mm and 15mm potentiometers series are well suited for many consumer applications such as lighting (dimmers), power hand tools, relays, timers and HVAC systems. It prevents changes in the output value due to light vibration or accidental rotor micro-movements Fully customisable according to customers needs Cost effective replacement for absolute encoders Piher Sensing Systems Our product competencies and services: Potentiometers | Position / Angle sensors | Rotary switches | Incremental encoders Printed circuit resistors | Mechatronics | Value added assemblies -Page 6 of 10- Mechatronics Electromechanical Controls Sensors Automotive / Appliance control - sensor 10 mm carbon potentiometer PT10 Shafts For G and M rotor types, top view. 3.1 5 8.1 5 2.6 3.7 8.4 34 10.4 10 3 Fig. 1 / Ref. 5016 Fig. 2 / Ref. 5053 Fig. 6 / Ref. 5035 4.9 4.9 25.5 25.5 Fig. 7 / Ref. 5115 Fig. 4 / Ref. 6053 12.5 4.9 15.2 4.9 Fig. 3 / Ref. 5012 Fig. 8 / Ref. 5116 Fig. 9 / Ref. 5119 Fig. 10 / Ref. 5120 4.9 3.3 15.2 4.5 Fig. 12 / Ref. 6052 Fig. 14 / Ref. 5055 Piher Sensing Systems Our product competencies and services: Potentiometers | Position / Angle sensors | Rotary switches | Incremental encoders Printed circuit resistors | Mechatronics | Value added assemblies -Page 7 of 10- Mechatronics Electromechanical Controls Sensors Automotive / Appliance control - sensor 10 mm carbon potentiometer PT10 By default, shafts, knobs & thumweels are delivered unassembled. Knobs/thumbwheels 12 9.5 21 1 1 Mounted shafts, knobs & thumbweels can be delivered at specific positions (a drawing must be provided by the customer). If you need the shaft or knob to be delivered assembled from the factory, please select the appropriate rotor in the part number: X, W, Y or Z. 5 11.5 1.5 For G and M rotor types, top view. The plastic color can be stated in the part number. Non flammable plastic can be ordered too. Fig. 5 / Ref. 5034 Fig. 15 / Ref. 6008 Fig. 16 / Ref. 5039 Fig. 17 / Ref. 5062 Numbered Thumbweel 2- GANG Plastic Knob/ Plastic Shaft 1 25 19 O6 13 12.75 5 O1.3 2.5 Marking: configurable number of positions Example of four positions marking pictured 5 For R rotor type only Fig. 18 / Ref. 6064 Upon request. Positioning Std. Position = CCW. Other delivery positions upon request. P.M. 50% +15 P.F. INITIAL CCW FINAL CW Piher Sensing Systems Our product competencies and services: Potentiometers | Position / Angle sensors | Rotary switches | Incremental encoders Printed circuit resistors | Mechatronics | Value added assemblies -Page 8 of 10- If the potentiometer is ordered with non flamable plastic materials (UL 94V0) then the shaft or knob will be delivered with non flamable plastic too. If you wish to use your own plastic shaft/knob/actuator, please, contact Piher for advice about compatible materials. Mechatronics Electromechanical Controls Sensors Automotive / Appliance control - sensor 10 mm carbon potentiometer PT10 Switch versions Switch standard specs. They can be delivered with or withouth detents/stops. A80 Switch code D48 Switch code example 1 CONTACT 1 CONTACT 0 0 A Power Rating: 24V / 15mA ON position resistance: 5 Insulation Resistance: 30 M A CONTACT 1 CONTACT 1 E E 0 0 50 % 50 % 45 Mechanical rotation angle: 455 45 Mechanical rotation angle: 2355 detent example detent example E S A (D48, rotor shown at final position) A = Initial S = Wiper E = Final A S E Cut track (open circuit feature) CCW on-off (A) A E PCI Cut track at the beginning of the travel. A S E PCF Cut track at the end of the travel A S CW on-off (E) E A E A = Initial S = Wiper E = Final. Other configurations available upon request. Packaging Default packaging is bulk (boxes). Magazines for automatic insertion are available with 50pcs per magazine. 7.6 540 +1.5 18.9 Magazines for PT10 H01 and H05 Units per box Without shaft 1000 (80 x 85 x 185 mm.) With thumbwheel 800 (80 x 85 x 185 mm.) With shaft 400 (80 x 85 x 185 mm.) 540 +1.5 Magazines for PT10 V 13.5 Model Also crimped term. H02 Also crimped term. V11 12 Piher Sensing Systems Our product competencies and services: Potentiometers | Position / Angle sensors | Rotary switches | Incremental encoders Printed circuit resistors | Mechatronics | Value added assemblies -Page 9 of 10- Mechatronics Electromechanical Controls Sensors Automotive / Appliance control - sensor 10 mm carbon potentiometer PT10 Tests Recommended connections Typical variations Electrical life 1000 h. @ 50C; 0.15 W 5 % Mechanical life (cycles) 1000 @ 10 CPM ...15 CPM 3 % (Rn < 1 M ) Temperature coefficient -25C; +70C 300 ppm (Rn <100 K ) Thermal cycling 16 h. @ 85C; 2h. @ -25C 2.5 % Damp heat 500 h. @ 40C @ 95% HR 5 % Vibration (for each plane x,y,z) 2 h. @ 10 Hz. ... 55 Hz. 2 % Recommended connection scheme for Pihers position sensors (voltage divider) VCC R AD Out of range values may not comply with these results. For other tests or the full range of tests, please, contact us. RL C Disclaimer RL 100 x R The product information in this catalogue is for reference purposes. Please consult for the most up to date and accurate design information. Power rating curve Piher Sensors & Controls S.A., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively, "Piher"), disclaim any and all liability for any errors, inaccuracies or incompleteness contained herein or in any other disclosure relating to any product described herein. Piher disclaims any and all liability arising out of the use or application of any product described herein or of any information provided herein to the maximum extent permitted by law. The product specifications do not expand or otherwise modify Piher's terms and conditions of sale, including but not limited to the warranty expressed therein, which apply to these products. W (%) 100 % 40 % No licence, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document or by any conduct of Piher. The products shown herein are not designed for use in medical, life-saving, or life-sustaining applications unless otherwise expressly indicated. Customers using or selling Piher products not expressly indicated for use in such applications do so entirely at their own risk and agree to fully indemnify Piher for any damages arising or resulting from such use or sale. Please contact authorised Piher personnel to obtain written terms and conditions regarding products designed for such applications. 50 70 For higher nominal power please visit our PTC-10 cermet potentiometer. Product names and markings noted herein may be trademarks of their respective owners. Information contained in and/or attached to this catalogue may be subject to export control regulations of the European Community, USA, or other countries. Each recipient of this document is responsible to ensure that usage and/or transfer of any information contained in this document complies with all relevant export control regulations. If you are in any doubt about the export control restrictions that apply to this information, please contact the sender immediately. For any Piher International Corp. Exports, Note: All products / technologies are EAR99 Classified commodities. Exports from the United States are in accordance with the Export Administration Regulations. Diversion contrary to US law is prohibited. Piher is an AmphenolTM company. Contact Piher Sensors & Controls SA Poligono Industrial Municipal Vial T2, 22, 31500 Tudela - Spain. t. +34-948-820450 f. +34-948-824050 sales@piher.net www.piher.net Online product configurator All Piher products can be adapted to meet customers requirements. Due to continuous process improvement, specifications are subject to change without notice. Please always use the datasheets published at our website www.piher.net for the most up-to-date information. rev260619 Piher Sensing Systems Our product competencies and services: Potentiometers | Position / Angle sensors | Rotary switches | Incremental encoders Printed circuit resistors | Mechatronics | Value added assemblies -Page 10 of 10- C