APPLIED
POWER
SYSTEMS,
INC.
IAP200T120 SixPac™
200A / 1200V 3-Phase Bridge IGBT Inverter
FEATURES INCLUDE
• Multi-Function Power Assembly
• Compact Size – 9” H X 17.60” W X 11.00” D
• DC Bus Voltages to 850VDC
• Snubber-less operation to 650VDC
• Switching frequencies to over 20kHz
• Protective circuitry with fail-safe opto-isolated fault annunciation,
including:
• Over current
• Over voltage
• Short circuit
• P.S. undervoltage
• Over Temperature
• Opto-isolated or fiber-optic gate drive and fault signal output for
electrical isolation and noise immunity
• Integrated cooling with temperature sensors and feedback
• Many options
Configurable Power
The SixPac™ is a flexible, highly integrated IGBT
based power assembly with a wide range of
applications. These include inverters for motor
controls, switch mode power supplies (SMPS),
UPS, welders, etc. The SixPac™ can be operated
at frequencies to over 20kHz. The SixPac™ can be
configured as a full bridge or three-phase bridge
inverter mounted on an air-cooled or liquid-cooled
heat sink. Configurations include options for (full,
half or no control) converter input circuitry, inverter
output circuitry, cooling and a wide variety of
drivers and safety features for the converter front
end and IGBT inverter output stage.
To operate at high switching frequencies, the
SixPac™ utilizes a low inductance laminated bus
structure, optically isolated or fiber optically
coupled gate drive interfaces, isolated gate power
supplies and a DC-link capacitor bank.
The SixPac™ provides built in protection features
including: over voltage, under voltage lockout, over
current, over temperature, short circuit and optional
airflow or liquid flow indicators.
Flexibility is a key feature of the SixPac™. Options
include: a choice of converter front ends, rectifier,
half or full SCR control, with or without SCR gate
firing boards and soft-start circuitry. A choice of
cooling methods, forced air or liquid is also
available. Customer provided PWM is optically
coupled or a fiber optic link can be provided to the
IGBT interface. Current feedback is provided by
Hall effect transducers.
The SixPac™ is rated to maximum input voltages
up to 850 VDC, switching frequencies to over
20kHz, includes many safety features to protect
the IGBTs and output circuitry and can be
configured to meet your application.
Schematic:
124 Charlotte Avenue • Hicksville, NY 11801 • Ph: 516.935.2230 • Fax: 516.935.2603 •Website: www.appliedps.com
Page 1 of 6
Rev.120706-01
APPLIED
POWER
SYSTEMS,
INC.
IAP200T120 SixPac™
200A / 1200V 3-Phase Bridge IGBT Inverter
SixPac™ IAP200T120
Absolute Maximum Ratings – TJ=25°C unless otherwise specified
General Symbol Value Units
IGBT Junction Temperature TJ-40 to +150 °C
Storage Temperature TSTG -40 to +125 °C
Voltage applied to DC terminals VCC 850 Volts
Isolation voltage, AC 1 minute, 60Hz sinusoidal VISO 2500 Volts
IGBT Inverter
Collector Current (TC=25°C) IC200 Amperes
Peak Collector Current (TJ<150°C) ICM 400 Amperes
Emitter Current IE200 Amperes
Peak Emitter Current IEM 400 Amperes
Maximum Collector Dissipation (TJ<150°C) PCD 890 Watts
Gate Drive Board
Unregulated +24V Power Supply 30 Volts
Regulated +15V Power Supply 18 Volts
PWM Signal Input Voltage 20 Volts
Fault Output Supply Voltage 30 Volts
Fault Output Current 50 mA
IGBT Inverter Electrical Characteristics, TJ=25°C u nless otherwise specified
Parameter Symbol Test Conditions Min Typ Max Units
Collector Cutoff Current ICES VCE=VCES, VGE=0V - - 1 mA
IC=200A, TJ=25°C - 1.8 2.4 Volts
Collector-Emitter Saturation Voltage VCE(sat) IC=200A, TJ=125°C - 1.9 - Volts
Emitter-Collector Voltage VEC IE=200A - - 3.2 Volts
td(on) - - 300 ηs
tr- - 80 ηs
td(off) - - 500 ηs
Inductive Load Switching Times
tr- - 300 ηs
Diode Reverse Recovery Time Trr - - 200 ηs
Diode Reverse Recovery Charge Qrr
VCC=600V
IC=200A
VGE=15V
RG=1.6Ω
- 12.2 - µC
DC Link Capacitance - 4950 - µF
Thermal and Mechanical Parameters
Parameter Symbol Test Conditions Min Typ Max Units
IGBT Thermal Resistance, Junction to Case RΘ(j-c) Per IGBT ½ module - 0.08 0.15 °C/W
FWD Thermal Resistance, Junction to Case RΘ(j-c) Per FWD ½ module - - 0.18 °C/W
Heatsink Thermal Resistance RΘ(s-a) 1500 LFM airflow - .020 - °C/W
Mounting Torque, AC terminals - 75 90 In-lb
Mounting Torque, DC terminals - 130 150 In-lb
Mounting Torque, case mounting - 130 150 In-lb
Weight - 21 - lb
124 Charlotte Avenue • Hicksville, NY 11801 • Ph: 516.935.2230 • Fax: 516.935.2603 •Website: www.appliedps.com
Page 2 of 6
Rev.120706-01
APPLIED
POWER
SYSTEMS,
INC.
IAP200T120 SixPac™
200A / 1200V 3-Phase Bridge IGBT Inverter
Gate Drive Board Electrical Characteristics
Parameter Min Typ Max Units
Unregulated +24V Power Supply 20 24 30 Volts
Regulated +15V Power Supply 14.4 15 18 Volts
PWM Input On Threshold 12 15 - Volts
PWM Inout Off Threshold - 0 2 Volts
Output Overcurrent Trip - 300 - Amperes
Overtemperature Trip 94 96 98 °C
Overvoltage Trip - 920 - Volts
DC Link Voltage Feedback See Figure Below Volts
Heatsink Temperature Feedback See Figure Below Volts
Output Current Feedback See Figure Below Volts
DC Link Feedback
0
100
200
300
400
500
600
700
800
900
1000
012345678910
Feedback Voltage (Volts)
DC Link Voltage (Volts)
Heatsink Temperature Feedback
0
10
20
30
40
50
60
70
80
90
100
110
120
012345678910
Feedback Voltage (Volts)
Heatsink Temperature (°C
)
O ut put C
-300
-250
-200
-150
-100
-50
0
50
100
150
200
250
300
-6 -5 -4 -3 -2
Output Fe edback V ol ta ge (Vol ts)
Output Current (Amps)
ur r ent Fee dback
-1 0 1 2 3 4 5 6
124 Charlotte Avenue • Hicksville, NY 11801 • Ph: 516.935.2230 • Fax: 516.935.2603 •Website: www.appliedps.com
Page 3 of 6
Rev.120706-01
APPLIED
POWER
SYSTEMS,
INC.
IAP200T120 SixPac™
200A / 1200V 3-Phase Bridge IGBT Inverter
Performance Curves Effecti ve Output Current vs. Carrier Frequency (Typical)
Si xPac™ 200 Am p Thre e- Phase Bri dge
40
50
60
70
80
90
100
110
120
50 60 70 80 90 100 110 120 130 140 150
Output Curren t RMS
Heatsin k Temperat ure
10 KHz
5 KHz
1 KHz
OVT
Conditions Symbol Value Units
Ambient Temperature TA40 °C
DC Bus Voltage VCC 600 Volts
Load Power Factor COS Φ 0.8
IGBT Saturation Voltage VCE(sat) Typical @ TJ=125°C Volts
IGBT Switching Loss ESW Typical @ TJ=125°C mJ
Airflow - 1500 LFM
Switching Conditions Single phase PWM, 60Hz sinusoidal output
124 Charlotte Avenue • Hicksville, NY 11801 • Ph: 516.935.2230 • Fax: 516.935.2603 •Website: www.appliedps.com
Page 4 of 6
Rev.120706-01
APPLIED
POWER
SYSTEMS,
INC.
IAP200T120 SixPac™
200A / 1200V 3-Phase Bridge IGBT Inverter
Interface
Pin # Signal Name Description
1 Shield Connected to circuit ground
2 PWM A- 0-15V signal controlling the duty cycle of A- IGBT
3 Phase A Error1Open collector output, external pull-up resistor required.
LOW=No Error; Floating=Phase A overcurrent or short circuit
4 PWM A+ 0-15V signal controlling the duty cycle of A+ IGBT
5 PWM B- 0-15V signal controlling the duty cycle of B- IGBT
6 Phase B Error1Open collector output, external pull-up resistor required.
LOW=No Error; Floating=Phase A overcurrent or short circuit
7 PWM B+ 0-15V signal controlling the duty cycle of B+ IGBT
8 PWM C- 0 – 15V signal controlling the duty cycle of C- IGBT
9 Phase C Error1Open collector output, external pull-up resistor required
LOW=No Error; Floating=Phase A overcurrent or short circuit
10 PWM C+ 0 – 15V signal controlling the duty cycle of C+ IGBT
11 OverTemp1Open collector output, external pull-up resistor required.
LOW=No Error; Floating=Heatsink overtemp
12 Not Connected
13 DC Link Voltage Analog voltage representation of DC link voltage
14 24VDC Input Power220-30VDC input voltage range
15 24VDC Input Power220-30VDC input voltage range
16 15VDC Input Power214.4-18VDC input voltage range
17 15VDC Input Power214.4-18VDC input voltage range
18 GND Ground reference for 15 and 24VDC inputs
19 GND Ground reference for 15 and 24VDC inputs
20 Heatsink Temperature Analog voltage representation of heatsink temperature
21 GND3Tied to pins 18 and 19
22 IOUT Phase A Analog voltage representation of phase A output current
23 GND3Tied to pins 18 and 19
24 IOUT Phase B Analog voltage representation of phase B output current
25 GND3Tied to pins 18 and 19
26 Iout Phase C Analog representation of phase C output current
NOTES:
1. Open collectors can be pulled up to 30VDC Max and sink 50mA continuous.
2. DO NOT connect a 15VDC and 24VDC source to the unit at the same time. Use one or the other.
3. GND signals to be used for analog feedback signals, i.e. twisted pair with IOUT Phase A.
Gate Drive Interface Connector
Description Symbol Type Manufacturer
Gate Drive Interface Header J1 0.100” x 0.100” latching header, 26 pin 3M #3429-6002 or equivalent
Recommending Mating Socket - 0.100” x 0.100” IDC socket, 26 pin 3M #3399-7600 or equivalent
Recommended Strain Relief - Plastic strain relief 3M #3448-3026 or equivalent
124 Charlotte Avenue • Hicksville, NY 11801 • Ph: 516.935.2230 • Fax: 516.935.2603 •Website: www.appliedps.com
Page 5 of 6
Rev.120706-01
APPLIED
POWER
SYSTEMS,
INC.
IAP200T120 SixPac™
200A / 1200V 3-Phase Bridge IGBT Inverter
Mechanical Information
124 Charlotte Avenue • Hicksville, NY 11801 • Ph: 516.935.2230 • Fax: 516.935.2603 •Website: www.appliedps.com
Page 6 of 6
Rev.120706-01
