APPLIED POWER SYSTEMS, INC. IAP200T120 SixPacTM 200A / 1200V 3-Phase Bridge IGBT Inverter FEATURES INCLUDE * Multi-Function Power Assembly * Compact Size - 9" H X 17.60" W X 11.00" D * DC Bus Voltages to 850VDC * Snubber-less operation to 650VDC * Switching frequencies to over 20kHz * Protective circuitry with fail-safe opto-isolated fault annunciation, including: * Over current * Short circuit * Over voltage * P.S. undervoltage * Over Temperature * Opto-isolated or fiber-optic gate drive and fault signal output for electrical isolation and noise immunity * Integrated cooling with temperature sensors and feedback * Many options Configurable Power The SixPacTM is a flexible, highly integrated IGBT based power assembly with a wide range of applications. These include inverters for motor controls, switch mode power supplies (SMPS), UPS, welders, etc. The SixPacTM can be operated at frequencies to over 20kHz. The SixPacTM can be configured as a full bridge or three-phase bridge inverter mounted on an air-cooled or liquid-cooled heat sink. Configurations include options for (full, half or no control) converter input circuitry, inverter output circuitry, cooling and a wide variety of drivers and safety features for the converter front end and IGBT inverter output stage. To operate at high switching frequencies, the SixPacTM utilizes a low inductance laminated bus structure, optically isolated or fiber optically coupled gate drive interfaces, isolated gate power supplies and a DC-link capacitor bank. The SixPacTM provides built in protection features including: over voltage, under voltage lockout, over current, over temperature, short circuit and optional airflow or liquid flow indicators. Flexibility is a key feature of the SixPacTM. Options include: a choice of converter front ends, rectifier, half or full SCR control, with or without SCR gate firing boards and soft-start circuitry. A choice of cooling methods, forced air or liquid is also available. Customer provided PWM is optically coupled or a fiber optic link can be provided to the IGBT interface. Current feedback is provided by Hall effect transducers. The SixPacTM is rated to maximum input voltages up to 850 VDC, switching frequencies to over 20kHz, includes many safety features to protect the IGBTs and output circuitry and can be configured to meet your application. Schematic: 124 Charlotte Avenue * Hicksville, NY 11801 * Ph: 516.935.2230 * Fax: 516.935.2603 *Website: www.appliedps.com Page 1 of 6 Rev.120706-01 APPLIED POWER SYSTEMS, INC. IAP200T120 SixPacTM 200A / 1200V 3-Phase Bridge IGBT Inverter SixPacTM IAP200T120 Absolute Maximum Ratings - TJ=25C unless otherwise specified General Symbol IGBT Junction Temperature TJ Storage Temperature TSTG Voltage applied to DC terminals VCC Isolation voltage, AC 1 minute, 60Hz sinusoidal VISO IGBT Inverter IC Collector Current (TC=25C) ICM Peak Collector Current (TJ<150C) Emitter Current IE Peak Emitter Current IEM PCD Maximum Collector Dissipation (TJ<150C) Gate Drive Board Unregulated +24V Power Supply Regulated +15V Power Supply PWM Signal Input Voltage Fault Output Supply Voltage Fault Output Current Value -40 to +150 -40 to +125 850 2500 Units C C Volts Volts 200 400 200 400 890 Amperes Amperes Amperes Amperes Watts 30 18 20 30 50 Volts Volts Volts Volts mA IGBT Inverter Electrical Characteristics, TJ=25C unless otherwise specified Parameter Collector Cutoff Current Collector-Emitter Saturation Voltage Emitter-Collector Voltage Inductive Load Switching Times Diode Reverse Recovery Time Diode Reverse Recovery Charge DC Link Capacitance Symbol ICES VCE(sat) VEC td(on) tr td(off) tr Trr Qrr Test Conditions VCE=VCES, VGE=0V IC=200A, TJ=25C IC=200A, TJ=125C IE=200A VCC=600V IC=200A VGE=15V RG=1.6 Min - Typ 1.8 1.9 12.2 4950 Max 1 2.4 3.2 300 80 500 300 200 - Typ 0.08 .020 75 130 130 21 Max 0.15 0.18 90 150 150 - Units mA Volts Volts Volts s s s s s C F Thermal and Mechanical Parameters Parameter IGBT Thermal Resistance, Junction to Case FWD Thermal Resistance, Junction to Case Heatsink Thermal Resistance Mounting Torque, AC terminals Mounting Torque, DC terminals Mounting Torque, case mounting Weight Symbol R(j-c) R(j-c) R(s-a) Test Conditions Per IGBT 1/2 module Per FWD 1/2 module 1500 LFM airflow Min - Units C/W C/W C/W In-lb In-lb In-lb lb 124 Charlotte Avenue * Hicksville, NY 11801 * Ph: 516.935.2230 * Fax: 516.935.2603 *Website: www.appliedps.com Page 2 of 6 Rev.120706-01 APPLIED POWER SYSTEMS, INC. IAP200T120 SixPacTM 200A / 1200V 3-Phase Bridge IGBT Inverter Gate Drive Board Electrical Characteristics Parameter Unregulated +24V Power Supply Regulated +15V Power Supply PWM Input On Threshold PWM Inout Off Threshold Output Overcurrent Trip Overtemperature Trip Overvoltage Trip DC Link Voltage Feedback Heatsink Temperature Feedback Output Current Feedback Min Typ Max 20 24 30 14.4 15 18 12 15 0 2 300 94 96 98 920 See Figure Below See Figure Below See Figure Below DC Link Feedback Heatsink Temperature Feedback 1000 Heatsink Temperature (C) 800 700 600 500 400 300 200 100 0 1 2 3 4 5 6 7 8 9 120 110 100 90 80 70 60 50 40 30 20 10 0 10 0 1 2 3 4 5 6 7 8 9 10 Feedback Voltage (Volts) Feedback Voltage (Volts) Output C urrent Feedback 300 250 200 Output Current (Amps) DC Link Voltage (Volts) 900 0 Units Volts Volts Volts Volts Amperes C Volts Volts Volts Volts 150 100 50 0 -50 -100 -150 -200 -250 -300 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 Output Feedback Voltage (Volts) 124 Charlotte Avenue * Hicksville, NY 11801 * Ph: 516.935.2230 * Fax: 516.935.2603 *Website: www.appliedps.com Page 3 of 6 Rev.120706-01 APPLIED POWER SYSTEMS, INC. IAP200T120 SixPacTM 200A / 1200V 3-Phase Bridge IGBT Inverter Performance Curves Effective Output Current vs. Carrier Frequency (Typical) SixPacTM 200 Amp Three-Phase Bridge 120 Heatsink Temperature 110 100 90 10 KHz 5 KHz 80 1 KHz OVT 70 60 50 40 50 60 70 80 90 100 110 120 130 140 150 Output Current RMS Conditions Ambient Temperature DC Bus Voltage Load Power Factor IGBT Saturation Voltage IGBT Switching Loss Airflow Switching Conditions Symbol TA VCC COS VCE(sat) ESW - Value 40 600 0.8 Typical @ TJ=125C Typical @ TJ=125C 1500 Single phase PWM, 60Hz sinusoidal output Units C Volts Volts mJ LFM 124 Charlotte Avenue * Hicksville, NY 11801 * Ph: 516.935.2230 * Fax: 516.935.2603 *Website: www.appliedps.com Page 4 of 6 Rev.120706-01 APPLIED POWER SYSTEMS, INC. IAP200T120 SixPacTM 200A / 1200V 3-Phase Bridge IGBT Inverter Interface Pin # Signal Name 1 Shield 2 PWM A3 Phase A Error1 4 5 6 PWM A+ PWM BPhase B Error1 7 8 9 PWM B+ PWM CPhase C Error1 10 11 PWM C+ OverTemp1 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Not Connected DC Link Voltage 24VDC Input Power2 24VDC Input Power2 15VDC Input Power2 15VDC Input Power2 GND GND Heatsink Temperature GND3 IOUT Phase A GND3 IOUT Phase B GND3 Iout Phase C NOTES: 1. 2. 3. Description Connected to circuit ground 0-15V signal controlling the duty cycle of A- IGBT Open collector output, external pull-up resistor required. LOW=No Error; Floating=Phase A overcurrent or short circuit 0-15V signal controlling the duty cycle of A+ IGBT 0-15V signal controlling the duty cycle of B- IGBT Open collector output, external pull-up resistor required. LOW=No Error; Floating=Phase A overcurrent or short circuit 0-15V signal controlling the duty cycle of B+ IGBT 0 - 15V signal controlling the duty cycle of C- IGBT Open collector output, external pull-up resistor required LOW=No Error; Floating=Phase A overcurrent or short circuit 0 - 15V signal controlling the duty cycle of C+ IGBT Open collector output, external pull-up resistor required. LOW=No Error; Floating=Heatsink overtemp Analog voltage representation of DC link voltage 20-30VDC input voltage range 20-30VDC input voltage range 14.4-18VDC input voltage range 14.4-18VDC input voltage range Ground reference for 15 and 24VDC inputs Ground reference for 15 and 24VDC inputs Analog voltage representation of heatsink temperature Tied to pins 18 and 19 Analog voltage representation of phase A output current Tied to pins 18 and 19 Analog voltage representation of phase B output current Tied to pins 18 and 19 Analog representation of phase C output current Open collectors can be pulled up to 30VDC Max and sink 50mA continuous. DO NOT connect a 15VDC and 24VDC source to the unit at the same time. Use one or the other. GND signals to be used for analog feedback signals, i.e. twisted pair with IOUT Phase A. Gate Drive Interface Connector Description Gate Drive Interface Header Recommending Mating Socket Recommended Strain Relief Symbol J1 - Type 0.100" x 0.100" latching header, 26 pin 0.100" x 0.100" IDC socket, 26 pin Plastic strain relief Manufacturer 3M #3429-6002 or equivalent 3M #3399-7600 or equivalent 3M #3448-3026 or equivalent 124 Charlotte Avenue * Hicksville, NY 11801 * Ph: 516.935.2230 * Fax: 516.935.2603 *Website: www.appliedps.com Page 5 of 6 Rev.120706-01 APPLIED POWER SYSTEMS, INC. IAP200T120 SixPacTM 200A / 1200V 3-Phase Bridge IGBT Inverter Mechanical Information 124 Charlotte Avenue * Hicksville, NY 11801 * Ph: 516.935.2230 * Fax: 516.935.2603 *Website: www.appliedps.com Page 6 of 6 Rev.120706-01