A KYOCERA GROUP COMPANY ELCO IDC For Round Conductor Flat Cable Index Introduction - Your Complete IDC Connector Source. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Ribbon Cable for IDC Applications . . . . . . . . . . . . . . . . . . . . . . . . Series 2026 . . . . . . . . . . . . 5 IDC Card Edge Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Series 6338 . . . . . . . . . . 6-7 Low Profile IDC Dip Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Series 8291 . . . . . . . . . . 8-9 Single Row IDC Header . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Series 8284 . . . . . . . . . . . 10 Single Row IDC Socket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Series 8284 . . . . . . . . . . . 11 Ejector Style Header . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Series 8289 . . . . . . . . 12-13 Low Profile IDC Socket Connector . . . . . . . . . . . . . . . . . . . . . . . . Series 8290 . . . . . . . . 14-15 IDC Transition Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Series 8292 . . . . . . . . 16-17 Male IDC Plug Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Series 8293 . . . . . . . . 18-19 Low Profile Box Header . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Series 8380 . . . . . . . . 20-21 High Temperature Box Header . . . . . . . . . . . . . . . . . . . . . . . . . . . Series 8383 . . . . . . . . 22-23 Dual In-Line IDC Transition Connector . . . . . . . . . . . . . . . . . . . . . Series 8399 . . . . . . . . 24-25 DIN 41612 IDC Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Series 8459 . . . . . . . . . . . 26 Customer Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Connector Approvals File No. 1255749 File No. E90723 Series 8289 8290 8291 8292 6338 8399 8380 IDC P.C.B. Header IDC Socket Connector IDC Dip Connector IDC Transition Connector (Staggered) IDC Card Edge Connector IDC Transition Connector (Dual In-Line) Low Profile Box Header Series 8289 8290 8291 8292 6338 8399 8380 IDC P.C.B. Header IDC Socket Connector IDC Dip Connector IDC Transition Connector (Staggered) IDC Card Edge Connector IDC Transition Connector (Dual In-Line) Low Profile Box Header UL Wiring Harness - 764 File No. E137836 IDC Cable Assemblies NOTICE: Specifications are subject to change without notice. Contact your nearest AVX Sales Office for the latest specifications. All statements, information and data given herein are believed to be accurate and reliable, but are presented without guarantee, warranty, or responsibility of any kind, expressed or implied. Statements or suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. The user should not assume that all safety measures are indicated or that other measures may not be required. Specifications are typical and may not apply to all applications. ELCO 1 Introduction Your Complete IDC Connector Source Elco is approved by B.S.I. to B.S.E.N. ISO 9001 to manufacture a broad line of popular IDC connector configurations for a wide variety of applications: * * * * * * * * BENEFITS OF FLAT CABLE MASS TERMINATION * Space efficient and easy to route in tight enclosures * Easy, fast and reliable termination, with controlled centerline spacing * Reliable coplanarity provides accurate spacing from #1 to last conductor * No need for wire stripping, prepping or soldering * Operators easily trained, to achieve minimal error or variability Telecommunications Computers & Peripherals Consumer & Business/Office Equipment Robotics Terminals Appliances Automotive Electronics Military & Aerospace Equipment And any other cable-to-board, board-to-board and cableto-cable interface on 0.050" - (1.27mm) and 0.100" (2.54mm) spacing! 2 ELCO Your Complete IDC Connector Source IDC FOR 0.050" (1.27mm) ROUND CONDUCTOR FLAT CABLE No. of Positions Socket Header Latched Series 8290 Series 8289 4 6 8 9 10 12 14 15 16 20 24 25 26 30 32 34 36 37 40 44 50 52 56 60 64 Accessories Strain Relief Coding Key Polarizing Key Latch / Eject Tooling Base Plate Hand Tool Bench Press Semi-Automatic Fully Automatic Options PCB Retention Available Low Profile Header Series 8380 Series 8383 High Tmp Card Edge 2 Row Transition 4 Row Transition DIL Plug Male Plug IDC DIN 41612 Series 6338 Series 8399 Series 8292 Series 8291 Series 8293 Series 8459 Consult Sales IDC FOR 0.100" (2.54mm) ROUND CONDUCTOR FLAT CABLE No. of Positions Socket Header 8 14 16 18 20 24 Series 8284 Series 8284 COMPATIBILITY & APPROVALS * UL * CSA * Intermateable and interchangeable with many other manufacturers * Compatible with MIL-83503 product ELCO 3 Introduction Your Complete IDC Connector Source ADVANCED DESIGN & QUALITY IDC HARNESSES * Contact design pierces the cable insulation, providing a reliable gas-tight termination, with positive electrical characteristics * Contacts accommodate solid or stranded wire * Single beam contact face makes early contact with mating pin to give maximum contact wipe * Industry-standard P.C.B. footprints provide easy circuit routing and efficient use of board real estate * Popular header variations, such as press-fit, straight (vertical) and right-angle (horizontal) through-hole, for a variety of board thicknesses * Headers in 4-wall configurations for pin protection A FULL RANGE OF FEATURES AND ACCESSORIES Elco works closely with major manufacturers not just as a supplier of IDC connectors and cable assemblies but as a partner with its own design team working with the customer to solve interconnect problems. Harness design and manufacture is a strategic growth area for Elco. CABLE HARNESSING ASSEMBLY SERVICE * Lock & ejects that can accommodate sockets with or without strain relief mechanisms, to avoid stressing cable terminations * Feed-through or closed-end sockets accommodate daisy chain or cable-end applications * Ridged covers and marked #1 contact positions that provide accurate cable to contact alignment * S.M.T. header styles molded in high thermal resistant material * IDC connectors are available in packaging designed for automated cable or P.C.B. assembly 4 Elco provides custom harness design and manufacturing expertise across a broad range of applications including telecommunications, computing, industrial processing and automotive. The Company now has the in-house capability to produce IDC cable assemblies for the high volume personal computer and telecommunications market and the market for process instrumentation. Other examples of harnesses are built around the advanced range of VARICONTM connector systems using crimp and solder discrete wiring techniques. Design of connectors and harnesses are drafted in house using the latest range of CAD equipment. The Company's quality management system is approved by QS 9000, ensuring optimum reliability. The Customer profile for cable harnesses substantiates Elco's reputation for total commitment to quality, service and value. The Company's team of interconnection specialists provide Customers with the optimum, most cost-effective interconnection solution. ELCO Card Edge Connector Series 6338 UL Approved File No. E90732. CSA Approved File No. 1255749. 10, 16, 20, 26, 34, 40, 44, 50 & 60 positions. Copper alloy contacts. Accepts printed circuit boards of 1.6mm thickness. Compatible with other leading manufacturers. TECHNICAL SPECIFICATION Material: Molding - UL94VO rated glass filled grey polyester Contact - Phosphor bronze Contact Plating: Contacts are selective gold-plated over nickel, reflow tin lead on IDC section Current Rating: 1 ampere at 70C maximum ambient Voltage Proof: 1050 DC or AC peak Working Voltage: 350V DC or AC peak Operating Temperature: Insulation Resistance: >1000 megohms Wire Gauge: 26 AWG Solid & Stranded 28 AWG Solid & Stranded -55C to +105C DIMENSIONS: millimeters (inches) No. of Positions 010 016 020 026 034 040 044 050 060 6 A 43.69 (1.72) 51.31 (2.02) 56.39 (2.22) 64.01 (2.52) 74.17 (2.92) 81.79 (3.22) 86.87 (3.42) 94.49 (3.72) 107.19 (4.22) B 35.56 (1.40) 43.18 (1.70) 48.26 (1.90) 55.88 (2.20) 66.04 (2.60) 73.66 (2.90) 78.74 (3.10) 86.36 (3.40) 99.06 (3.90) C (9) (15) (19) (25) (33) (39) (43) (49) (59) D 11.43 (0.450) 19.05 (0.750) 24.13 (0.950) 31.75 (1.25) 41.91 (1.65) 49.53 (1.95) 54.61 (2.15) 62.23 (2.45) 74.93 (2.95) E 24.36 (0.959) 31.98 (1.26) 37.06 (1.46) 44.68 (1.76) 54.84 (2.16) 62.46 (2.46) 67.54 (2.66) 75.16 (2.96) 87.86 (3.46) F 38.10 (1.50) 45.72 (1.80) 50.80 (2.00) 58.42 (2.30) 68.58 (2.70) 76.20 (3.00) 81.28 (3.20) 88.90 (3.50 ) 101.60 (4.00) G 33.02 (1.30) 40.64 (1.60) 45.72 (1.80) 53.34 (2.10) 63.50 (2.50) 71.12 (2.80) 76.20 (3.00) 83.82 (3.30) 96.52 (3.80) ELCO H 15.11 (0.595) 22.73 (0.895) 27.81 (1.09) 35.43 (1.39) 45.59 (1.79) 53.21 (2.09) 58.29 (2.29) 65.91 (2.59) 78.61 (3.09) J 15.34 (0.604) 22.96 (0.904) 28.04 (1.10 ) 35.66 (1.40) 45.82 (1.80) 53.44 (2.10) 58.52 (2.30) 66.14 (2.60) 78.84 (3.10) Card Edge Connector Series 6338 CUSTOMER APPLICATION TOOLING A standard hand press set and platen is available. See page 27. POLARIZING KEYS Order Code: 60 6338 4404 00 000 (between contacts) ORDERING CODE 00 6338 016 000 Connector Code Prefix Series Number Number of Circuits 010 = 10 position 016 = 16 position 020 = 20 position 026 = 26 position 034 = 34 position 040 = 40 position 044 = 44 position 050 = 50 position 060 = 60 position Strain Relief 000 = Without strain relief* 02 Plating 02 = Selective Plating 30 Gold 04 = Selective Plating 10 Gold 2 Variation Insulator End Flanges 0 = No end flanges 1 = Half end flanges 2 = Full end flanges NB: *For optional strain relief version, please contact the local sales office. ELCO 7 Single Row IDC Header Series 8284 IDC header/socket for 0.100" (2.54mm) pitch IDC for 0.100" (2.54mm) round conductor flat cable uses similar 8289/8290 contact components recognized under UL & CSA specifications, but housed in a single row insulator format. The header is a 1-piece insulator with right angle, straight solder or press-fit terminations. The socket is a 2-piece insulator design with IDC contacts suitable for termination to 26/28 AWG stranded ribbon cable or dip solder terminations. TECHNICAL SPECIFICATION Material: Molding - UL94VO rated grey polyester Contact - Brass Current Rating: 1.5 Amp maximum at 25C 1 Amp maximum at 70C Dielectric Withstanding Voltage: 1050V DC or AC peak Mechanical Endurance: Standard tin plating - 10 cycles Voltage Rating: 350V DC or AC peak Insertion/Withdrawal Forces: 2.7N max insertion force per contact 0.2N min withdrawal force per contact Contact Resistance: 20 milliohms maximum Insulation Resistance: 1000 megohms Operating Temperature: -55C to +125C CUSTOMER APPLICATION TOOLING A standard hand press set and platen is available. See page 27. DIMENSIONS: HEADER millimeters (inches) No. of Positions A 8 14 16 18 20 24 7 13 15 17 19 23 B C D E F G 17.78 (0.70) 33.02 (1.30) 38.10 (1.50) 43.18 (1.70) 48.26 (1.90) 58.42 (2.30) 21.30 (0.84) 36.54 (1.44) 42.22 (1.66) 46.70 (1.84) 52.38 (2.06) 61.94 (2.44) 18.54 (0.73) 33.78 (1.33) 38.86 (1.53) 43.94 (1.73) 49.02 (1.93) 59.18 (2.33) 19.30 (0.76) 34.54 (1.36) 39.62 (1.56) 44.70 (1.76) 49.78 (1.96) 59.94 (2.36) 23.70 (0.93) 38.94 (1.53) 44.02 (1.73) 49.10 (1.93) 54.18 (2.13) 64.34 (2.53) 17.54 (0.69) 32.78 (1.29) 37.86 (1.49) 42.94 (1.69) 48.02 (1.89) 58.18 (2.29) ORDERING CODE 10 8284 014 Connector Code Prefix 10 = Header Connector Series Number Number of Contacts 008 = 8 position 014 = 14 position 016 = 16 position 018 = 18 position 020 = 20 position 024 = 24 position 10 ELCO 000 Contact Variation 000 = 0.110" (2.8mm) Straight PC Tail 001 = 0.146" (3.7mm) Straight PC Tail 002 = 0.110" (2.8mm) R.A. PC Tail 003 = 0.146" (3.7mm) R.A. PC Tail 009 = 0.209" (4.5mm) Straight PC Tail 030 Plating Variation 030 = Tin plating, 10 cycles 040 = Gold plating, 50 cycles Single Row IDC Socket Series 8284 IDC header/socket for 0.100" (2.54mm) pitch IDC for 0.100" (2.54mm) round conductor flat cable uses similar 8289/8290 contact components recognized under UL & CSA specifications, but housed in a single row insulator format. The header is a 1-piece insulator with right angle, straight solder or press-fit terminations. The socket is a 2-piece insulator design with IDC contacts suitable for termination to 26/28 AWG stranded ribbon cable or dip solder terminations. TECHNICAL SPECIFICATION Material: Molding - UL94VO rated grey polyester Contact - Phosphor bronze Current Rating: 1.5 Amp maximum at 25C 1 Amp maximum at 70C Dielectric Withstanding Voltage: 1050V DC or AC peak Operating Temperature: -55C to +125C Voltage Rating: 350V DC or AC peak Mechanical Endurance: Standard tin plating - 10 cycles Contact Resistance: 20 milliohms maximum Insertion/Withdrawal Forces: 2.7N max insertion force per contact 0.2N min withdrawal force per contact Insulation Resistance: 1000 megohms CUSTOMER APPLICATION TOOLING A standard hand press set and platen is available. See page 27. SOCKET DIMENSIONS: millimeters (inches) No. of Positions 8 14 16 18 20 24 B 17.78 (0.70) 33.02 (1.18) 38.10 (1.50) 43.18 (1.70) 48.26 (1.90) 58.42 (2.30) A 7 13 15 17 19 23 C 21.30 (0.84) 36.54 (1.45) 42.22 (1.66) 46.70 (1.84) 52.38 (2.06) 61.94 (2.44) D 18.54 (0.72) 33.78 (1.33) 38.86 (1.53) 43.94 (1.73) 49.02 (1.93) 59.18 (2.33) E 19.30 (0.76) 34.54 (1.36) 39.62 (1.56) 44.70 (1.76) 49.78 (1.96) 59.94 (2.36) F 23.70 (0.93) 38.94 (1.53) 44.02 (1.73) 49.10 (1.93) 54.18 (2.13) 64.34 (2.53) ORDERING CODE 20 8284 Connector Code Prefix 20 = Socket Connector Series Number 014 Number of Contacts 008 = 8 position 014 = 14 position 016 = 16 position 018 = 18 position 020 = 20 position 024 = 24 position ELCO 000 Contact Variation 000 = Standard IDC contact 26/28 AWG 030 Plating Variation 030 = Tin plating, 10 cycles 040 = Gold plating, 50 cycles 11 Ejector Style Header Series 8289 Available in industry standard sizes of 10-64 positions, they mate to Elco Series 8290 IDC sockets, as well as other industry compatible connectors. Solder or press-fit contacts are available in either straight or right angle formats. The four wall design and optional molded in polarizing keys ensure positive polarization without pin loss. Latch/eject levers can also be specified to suit the mating Series 8290 socket, either with or without strain relief. Stand-off are incorporated to facilitate flux washing and de-gassing. TECHNICAL SPECIFICATION Material: Molding - UL94VO rated glass filled grey polyester Contact - Phosphor bronze Contact Plating: Selective gold over nickel plating on the mating face, reflow tin lead IDC section Current Rating: 1 ampere at 70C maximum ambient Insulation Resistance: >1000 megohms Voltage Rating: 350V DC or AC peak Operating Temperature: -55C to +125C Contact Resistance: Initially 10 milliohms maximum UL File No. E90723 CSA File No. 1255749 Dielectric Withstanding Voltage: 1050 DC or AC peak Latch/Eject Levers Part Numbers when ordered separately. Long (For 8290 socket with strain relief) 60 8289 6301 00 000 Short (For 8290 socket without strain relief) 60 8289 6302 00 000 ORDERING CODE 00 8289 050 Connector Code Prefix 00 = Standard Series Number Number of Contacts 010 = 10 position 014 = 14 position 016 = 16 position 020 = 20 position 026 = 26 position 034 = 34 position 040 = 40 position 050 = 50 position 060 = 60 position 064 = 64 position 12 002 1 Latch/Eject Lever Contact Termination 002 = Straight PC Tail for 2.4mm PCB 0.142" (3.60mm) 004 = Right Angle PC Tail for 2.4mm PCB - 0.142" (3.60mm) 006 = Straight PC Tail for 1.6mm PCB 0.110" (2.80mm) 007 = Right Angle PCB Tail for 1.6mm PCB - 0.110" (2.80mm) 009 = Press-Fit PC Tail 2.4/3.2mm PCB 0.209" (4.5mm) ELCO 0 = No Latch/Eject Lever 1 = Latch/Eject Lever for use with Series 8290 with strain relief 2 = Latch/Eject Lever for use with Series 8290 without strain relief 1 1 Polarization 1 = Type A BS9525 & BT224 Dual Height molding in polarizing key/keys 3 = No Polarizing key/keys Standard Plating 1 = Selective Plating 30" Gold over Nickel 4 = Selective Plating 10" Gold over Nickel Ejector Style Header Series 8289 DIMENSIONS: millimeters (inches) No. of Ways A B C D 10 10.16 (.040) 21.84 (.860) 27.94 (1.10) 32.11 (1.26) 14 15.24 (.060) 26.92 (1.06) 33.02 (1.30) 37.19 (1.46) 16 17.78 (.070) 29.46 (1.16) 35.56 (1.40) 39.73 (1.56) 20 22.86 (.090) 34.54 (1.36) 40.64 (1.60) 44.81 (1.76) 26 30.48 (1.20) 42.16 (1.66) 40.64 (1.90) 52.43 (2.06) 34 40.64 (1.60) 52.32 (2.06) 58.42 (2.30) 62.59 (2.46) 40 48.26 (1.90) 59.94 (2.36) 66.04 (2.60) 70.21 (2.76) 50 60.96 (2.40) 72.64 (2.86) 78.74 (3.10) 82.91 (3.26) 60 73.66 (2.90) 85.34 (3.36) 91.44 (3.60) 95.61 (3.76) 64 78.74 (3.10) 90.42 (3.56) 96.52 (3.80) 100.69 (3.96) ELCO 13 Low Profile IDC Socket Connector Series 8290 Available in industry standard sizes of 10-64 positions. They mate to Elco Series 8289, 8293, 8380 and 8383 headers, as well as other industry compatible connectors. An optional strain relief, which can be easily fitted, eliminates stress on the cable. An in-contact polarizing key is available to ensure positive polarization. Contacts are copper alloy for added reliability, and are designed to mate to 0.024" (0.60mm) to 0.025" (0.64mm) square pins. The contact design facilitates maximum wipe on the header pins. (early mate, late break). TECHNICAL SPECIFICATION Material: Molding - UL94VO rated glass filled grey polyester Contact - Phosphor bronze Contact Plating: Contacts are selective gold-plated over nickel, reflow tin lead on IDC section Current Rating: 1 ampere at 70C maximum ambient Contact Resistance: Initially, 10 milliohms maximum Voltage Rating: 350V DC or AC peak Operating Temperature: -55C to +105C Dielectric Withstanding Voltage: 1050V DC or AC peak Wire Gauge: 26 AWG Solid & Stranded 28 AWG Solid & Stranded Insulation Resistance: >1000 megohms CUSTOMER APPLICATION TOOLING A standard hand press set and platen is available. See page 27. POLARIZING KEYS (strip of 10) Order Code: 60 8290 4410 10 000 ORDERING CODE 00 8290 010 Connector Code Prefix Series Number Number of Circuits 010 = 10 position 014 = 14 position 016 = 16 position 020 = 20 position 026 = 26 position 034 = 34 position 040 = 40 position 044 = 44 position* 050 = 50 position 060 = 60 position 064 = 64 position *44 position connector is only available without strain relief - consult sales office for availability. 14 000 Strain Relief 000 = Without strain relief (feed thru) Standard 001 = With strain relief (feed thru) Standard 006 = With latching strain relief (feed thru) see series 8380 page 20 ELCO 01 Plating 01 = 30 Gold over Nickel 04 = 10 Gold over Nickel 1 Polarization 1 = With central polarizing boss 2 = Without central polarizing boss Low Profile IDC Socket Connector Series 8290 Dimensions: millimeters (inches) No. of Contacts 10 14 16 20 26 34 40 44 50 60 64 A 17.22 (0.68) 22.30 (0.88) 24.84 (0.98) 29.92 (1.18) 37.54 (1.48) 47.70 (1.88) 55.32 (2.18) 60.40 (2.38) 68.02 (2.68) 80.72 (3.18) 85.80 (3.38) B 10.16 (0.40) 15.24 (0.60) 17.78 (0.70) 22.86 (0.90) 30.48 (1.20) 40.64 (1.60) 48.26 (1.90) 53.34 (2.10) 60.69 (2.39) 73.66 (2.90) 78.74 (3.10) Standard Strain Relief Order Code Latching Strain Relief Order Code Part Numbers when ordered separately Part Numbers when ordered separately 10 position 14 position 16 position 20 position 26 position 34 position 40 position 50 position 60 position 64 position 60 8290 6610 00 000 60 8290 6614 00 000 60 8290 6616 00 000 60 8290 6620 00 000 60 8290 6626 00 000 60 8290 6634 00 000 60 8290 6640 00 000 60 8290 6650 00 000 60 8290 6660 00 000 60 8290 6664 00 000 10 position 14 position 16 position 20 position 26 position 34 position 40 position 50 position 60 position 64 position ELCO 60 8290 68 10 000 00 60 8290 68 14 000 00 60 8290 68 16 000 00 60 8290 68 20 000 00 60 8290 68 26 000 00 60 8290 68 34 000 00 60 8290 68 40 000 00 60 8290 68 50 000 00 60 8290 68 60 000 00 60 8290 68 64 000 00 15 Transition Connector Series 8292 Transition connectors are available in industry standard sizes of 10-60 positions. This IDC connector provides a fast, permanent, and economical termination of ribbon cable to PC boards. It can be used as either a daisy chain or end type termination connector. Pin lengths are available to suit 0.063" (1.6mm) or 0.126" (3.2mm) PC boards. Designed to accommodate the industry standard 4 row PC Board hold pattern, the connector also incorporates standoffs which enable efficient flux washing and de-gassing to take place. TECHNICAL SPECIFICATION Material: Molding - UL94VO rated glass filled grey polyester Current Rating: 1 ampere Operating Temperature: -55C to +105C Contact - Phosphor bronze Insulation Resistance: 1000 megohms Contact Plating: Tin lead Voltage Rating: 1000V DC or AC peak Wire Gauge: 26 AWG Solid & Stranded 28 AWG Solid & Stranded To suit E 1.60 PCB 2.54 3.20 PCB 3.94 DIMENSIONS: millimeters (inches) No. of Ways A B C D 10 17.78 (0.70) 19.08 (0.75) 9 11.43 (0.45) 16 25.40 (1.00) 26.70 (1.05) 15 19.05 (0.75) 20 30.48 (1.20) 31.78 (1.25) 19 24.13 (0.95) 26 38.10 (1.50) 39.40 (1.55) 25 31.75 (1.25) 34 48.26 (1.90) 49.56 (1.95) 33 41.91 (1.65) 40 55.88 (2.20) 57.18 (2.25) 39 49.53 (1.95) 50 68.58 (2.70) 69.88 (2.75) 49 62.23 (2.45) 60 81.28 (3.20) 82.58 (3.25) 59 74.94 (2.95) 16 ELCO UL File No: E90723 CSA File No: 1255749 Transition Connector Series 8292 CUSTOMER APPLICATION TOOLING A standard hand press set and platen is available. See page 27. ORDERING CODE 00 8292 010 Connector Code Prefix Series Number Number of Contacts 010 = 10 position 016 = 16 position 020 = 20 position 026 = 26 position 034 = 34 position 040 = 40 position 050 = 50 position 060 = 60 position ELCO 001 PCB Thickness 001 = Suitable for 1.6mm PCB 002 = Suitable for 3.2mm PCB 010 Plating 010 = Tin alloy 17 Male Plug Connector Series 8293 Series 8293 IDC male plug connectors are available in industry standard sizes of 10 to 64 positions. They mate with Series 8290 IDC sockets as well as other industry compatible connectors. The housing gives full protection to contact pins, and has the optional facility of fitting dual height polarizing keys to prevent incorrect insertion of the mating socket. TECHNICAL SPECIFICATION Material: Molding - UL94VO rated glass filled grey polyester Voltage Rating: 350V DC or AC peak Contact - Phosphor bronze Insulation Resistance: >1000 megohms Contact Plating: Gold over nickel Dielectric Withstanding Voltage: 1050 DC or AC peak Current Rating: 1 ampere at 70C maximum ambient DIMENSIONS: millimeters (inches) No. of Ways 10 14 16 20 26 34 40 50 60 64 18 A 22.89 (0.901) 27.97 (1.101) 30.51 (1.201) 35.59 (1.401) 43.21 (1.701) 53.37 (2.101) 60.99 (2.401) 73.69 (2.091) 86.39 (3.401) 91.47 (3.601) B 4 6 7 9 12 16 19 24 29 31 C 10.16 (0.400) 15.24 (0.600) 17.78 (0.700) 22.86 (0.900) 30.48 (1.200) 40.64 (1.600) 48.26 (1.900) 60.96 (2.400) 73.66 (2.900) 78.74 (3.100) D 30.48 (1.200) 35.56 (1.400) 38.10 (1.500) 43.18 (1.700) 50.80 (2.000) 60.96 (2.400) 68.58 (2.700) 81.28 (3.200) 93.98 (3.700) 98.74 (3.900) E 38.10 (1.500) 43.18 (1.700) 45.72 (1.800) 50.80 (2.000) 56.59 (2.228) 68.58 (2.700) 76.20 (3.000) 88.90 (3.500) 101.60 (4.000) 106.68 (4.200) ELCO UL and CSA Approval pending Operating Temperature: -55C to +105C Contact Resistance: Initially, 10 milliohms max. Male Plug Connector Series 8293 CUSTOMER APPLICATION TOOLING A standard hand press set and platen is available. See page 27. POLARIZING KEYS Order Code: 90 2118 7000 00 000 ORDERING CODE 10 8293 026 000 Connector Code Prefix 10 = Standard Connector Assembly with mounting flange 11 = Standard Connector Assembly without mounting flange Series Number Number of Contacts 010 = 10 position 014 = 14 position 016 = 16 position 020 = 20 position 026 = 26 position 034 = 34 position 040 = 40 position 050 = 50 position 060 = 60 position 064 = 64 position Assembly Variation 000 = Connector without strain relief 001 = Connector with strain relief 01 0 Plating Variation Polarization Variation 01 = Standard 30" 0 = No Polarizing Gold over 2 = Dual Height Type A Nickel 04 = 10" Gold over Nickel Strain Relief Order Code 10 position 14 position 16 position 20 position 26 position 34 position 40 position 50 position 60 position 64 position 60 8293 3310 00 000 60 8293 3314 00 000 60 8293 3316 00 000 60 8293 3320 00 000 60 8293 3326 00 000 60 8293 3334 00 000 60 8293 3340 00 000 60 8293 3350 00 000 60 8293 3360 00 000 60 8293 3364 00 000 ELCO 19 Low Profile Box Header Series 8380 Low profile box headers are available in industry standard sizes of 10-64 positions. They mate to Elco Series 8290 IDC sockets, as well as other industry compatible connectors. Both straight and right angle solder dip pins for PC boards are available together with straight press-fit versions. The connector is shrouded on all four sides for polarization and contact protection. Polarizing keys are molded in for correct socket alignment with contact loss. TECHNICAL SPECIFICATION Material: Molding - UL94VO rated glass filled grey polyester Contact - Brass Contact Plating: Selective gold over nickel plating on the mating face, reflow tin lead on IDC section Current Rating: 1 ampere at 70C maximum ambient Insulation Resistance: >1000 megohms Voltage Rating: 350V DC or AC peak Operating Temperature: -55C to +105C Contact Resistance: Initially 10 milliohms maximum UL File No. E90723 CSA File No. 1255749 Dielectric Withstanding Voltage: >1050 DC or AC peak ORDERING CODE 00 8380 050 Connector Code Prefix 00 = Standard Connector Assembly Series Number Number of Contacts 010 = 10 position 014 = 14 position 016 = 16 position 020 = 20 position 026 = 26 position 034 = 34 position 040 = 40 position 050 = 50 position 060 = 60 position 064 = 64 position NB: Additional plating and tail lengths are available. Consult sales office for availability. 20 000 Contact Variation 000 = Solder Tail Straight Contact for 1.6mm PCB - Contact Length (2.8mm) 001 = Solder Tail Straight Contact for 2.4mm PCB - Contact Length (3.6mm) 002 = Solder Tail Right Angle Contact for 1.6mm PCB Contact Length (2.8mm) 003 = Solder Tail Right Angle Contact for 2.6mm PCB Contact Length (3.6mm) 009 = Press-Fit Contact for 2.4/3.2 PCB - Contact Length (4.5mm) ELCO 01 Plating Variation 01 = 30" Gold over Nickel solder 04 = 10" Gold over Nickel 01 Polarization 0 = No Polarizing Keys Standard 2 = Type B Dual Height molded in polarizing key(s) Low Profile Box Header Series 8380 DIMENSIONS: millimeters (inches) No. of Contacts A B C 10 17.90 (0.705) 4 10.16 (0.40) 14 22.98 (0.905) 6 15.24 (0.60) 16 25.52 (1.00) 7 17.78 (0.70) 20 30.60 (1.20) 9 22.86 (0.90) 26 38.22 (1.50) 12 30.48 (1.20) 34 48.38 (1.90) 16 40.64 (1.60) 40 56.00 (2.20) 19 48.26 (1.90) 50 68.70 (2.70) 24 60.96 (2.40) 60 81.40 (3.20) 29 73.66 (2.90) 64 86.48 (3.20) 31 78.74 (3.10) ELCO 21 High Temperature Box Header Series 8383 Series 8383 box headers are designed to be suitable for applications using either infra red or vapor phase equipment. These connectors are designed to mate with Series 8290 IDC sockets as well as other industry compatible connectors. TECHNICAL SPECIFICATION Termination Type: Plated Through Hole Contact Plating: Gold over nickel Insulation Resistance: >1000 megohms Termination Pitch: 0.100" (2.54mm) Contact Resistance: Initially 10 milliohms maximum Voltage Rating: 350V DC or AC peak Material: Housing - UL94VO rated high thermal resistant nylon Current Rating: 1 ampere at 70C maximum ambient Heat Deflection Temperature: 285C Contact - Brass ORDERING CODE 00 8383 050 000 0 1 Connector Code Prefix 00 = Standard Connector Assembly Series Number Number of Contacts 010 = 10 position 014 = 14 position 016 = 16 position 020 = 20 position 026 = 26 position 034 = 34 position 040 = 40 position 050 = 50 position 060 = 60 position 064 = 64 position Contact Variation 000 = Solder PC Straight (1.60mm PCB) Length 2.90mm 001 = Solder PC Right Angle (2.40mm PCB) Length 3.70mm 002 = Solder PC Right Angle (1.6mm PCB) Length 2.90mm 003 = Solder PC Straight (2.40mm PCB) Length 3.70mm 009 = Press Fit contact for 2.4/3.2mm PCB or contact length 4.5mm Clip Variation 0 = No Clip Plating Variation 1 = 30" Gold over Nickel 4 = 10" Gold over Nickel 22 0 Polarization 0 = No Polarizing High Temperature Box Header Series 8383 DIMENSIONS: millimeters (inches) No. of Contacts A B C 10 17.90 (0.705) 4 10.16 (0.40) 14 22.98 (0.905) 6 15.24 (0.60) 16 25.52 (1.00) 7 17.78 (0.70) 20 30.60 (1.20) 9 22.86 (0.90) 26 38.22 (1.50) 12 30.48 (1.20) 34 48.38 (1.90) 16 40.64 (1.60) 40 56.00 (2.20) 19 48.26 (1.90) 50 68.70 (2.70) 24 60.96 (2.40) 60 81.40 (3.20) 29 73.66 (2.90) 64 86.48 (3.20) 31 78.74 (3.10) ELCO 23 Dual In-Line Transition Connector Series 8399 Series 8399 dual in-line transition connector is available in industry standard sizes of 10-64 positions. It will accommodate Series 2026 0.050" (1.27mm) ribbon cable, and is available with or without strain relief and has an optional cable stop facility. It forms a simple and cost effective method of terminating IDC ribbon cable to a PCB. TECHNICAL SPECIFICATION Voltage Rating: 350V DC or AC peak Operating Temperature: -55C to +105C Contact - Phosphor bronze Insulation Resistance: >1000 megohms Contact Plating: Tin lead Dielectric Withstanding Voltage: 1050 DC or AC peak Wire Gauge: 26 AWG Solid & Stranded 28 AWG Solid & Stranded Material: Molding - UL94VO rated glass filled grey polyester UL File No. E90723 CSA File No. 1255749 Current Rating: 1 ampere PCB FOOTPRINT WITHOUT STRAIN RELIEF PCB FOOTPRINT WITH STRAIN RELIEF WITH STRAIN RELIEF WITHOUT STRAIN RELIEF DIMENSIONS: millimeters (inches) No. of Positions 010 014 016 020 026 034 040 050 060 064 24 A 18.45 (0.726) 23.53 (0.926) 26.07 (1.03) 31.15 (1.23) 38.77 (1.53) 48.93 (1.93) 56.55 (2.23) 69.25 (2.73) 81.95 (3.23) 87.03 (3.42) B 10.16 (.400) 15.24 (.600) 17.78 (.700) 22.86 (.900) 30.48 (1.20) 40.64 (1.60) 48.26 (1.90) 60.96 (2.40) 73.66 (2.90) 78.74 (3.10) ELCO P 4 6 7 9 12 16 19 24 39 31 C 20.27 (0.798) 25.65 (1.01) 28.19 (1.11) 33.27 (1.31) 40.89 (1.61) 51.05 (2.01) 58.67 (2.31) 71.37 (2.81) 84.07 (3.31) 89.15 (3.51) Dual In-Line Transition Connector Series 8399 CUSTOMER APPLICATION TOOLING A standard hand press set and platen is available. See page 27. ORDERING CODE 00 8399 016 00 Connector Code Prefix 00 = Standard Series Number Number of Contacts 010 = 10 position 014 = 14 position 016 = 16 position 020 = 20 position 026 = 26 position 034 = 34 position 040 = 40 position 050 = 50 position 060 = 60 position 064 = 64 position Strain Relief 00 = Without strain relief 01 = With strain relief ELCO 0 Cable Stop 0 = Without cable stop Standard 1 = With cable stop Special 2 02 Contact 2 = 3.6mm tail phosphor bronze 3 = 2.8mm tail phosphor bronze Plating 02 = Tin Lead 25 IDC DIN Connector Series 8459 Series 8459 IDC DIN connector are based on DIN 41612. This series is loaded with 64 contacts in 2 rows of 32 in rows "A" and "C". Also available is a 1/2 "C" version, with 2 rows of 16 contacts, also loaded in rows "A" and "C". A strain relief is available as an option. Use of the Series 2521 accessory, which is optional, provides a connector latch and eject system from inverted format shells. This connector series will mate with any industry standard DIN connectors that are loaded only in rows "A" and "C". TECHNICAL SPECIFICATION Material: Molding - UL94VO rated grey polyester Contact - Phosphor bronze Contact Plating: Gold over nickel Working Voltage: 350V DC or AC peak Insertion/Withdrawal Force (Mating): 1N max/0.2N min per contact Contact Resistance: 15 milliohms max. Wire Gauge: 26 AWG Solid & Stranded 28 AWG Solid & Stranded Operating Temperature: -55C to +125C Current Rating per contact at ambient +20C 3 amp +70C 1.5 amp +100C 1 amp CUSTOMER APPLICATION TOOLING A standard hand press set and platen is available. See page 27. ORDERING CODE 20 8459 096 001 Connector Code Prefix Series Number Insulator Size 048 or 096 (See note) Variation 001 = With strain relief 002 = Without strain relief Note: 96 position insulator fitted with 2 rows of 32 contacts, rows A and C. 48 position insulator fitted with 2 rows of 16 contacts, rows A and C. DIMENSIONS: millimeters (inches) Insulator Size 048 position (3 x 16) 096 position (3 x 32) 26 A 54.90 (2.16) 94.90 (3.74) B 50.00 (1.97) 90.00 (3.54) C 15 31 D 38.10 (1.50) 78.74 (3.10) E 60.00 (2.36) 100.00 (3.94) ELCO F 31 63 G 39.37 (1.55) 80.01 (3.15) 026 Plating Gold over Nickel 002 = DIN Class III 026 = Class II 050 = Class I Customer Application Tooling TOGGLE PRESS The Elco toggle press is capable of terminating 125 connectors per hour. The press features long horned guides for the ram which provides precise alignment. The press is fitted with a return mechanism allowing the return of the ram to its starting position after its entire extension. An offset hand lever permits good operator visibility of the work. A micro-meter attachment to the ram is factory set. The range of platens for the toggle press is identical to those for the pneumatic press, thereby allowing the use of existing tooling when upgrading to a pneumatic press. Force output max. Stroke Working height adjustable Overhang Ram bore dia Ram dia Table bore dia Table dimension Breath of T-slot Weight ORDERING CODE Toggle Press Ordering Code Platen Ordering Code Series 8290 socket DIL transition connectors Staggered transition connectors Card edge connectors DIL 14/16 connectors TECHNICAL DATA 06 8290 7225 00 000 06 8290 7207 01 000 06 8399 7009 00 000 06 8292 7010 00 000 06 6338 7116 00 000 06 8291 7009 00 000 12 kN (2600 lbs) 45mm (1.8 in) 120-360mm (5-14 in) 86mm (3.4 in) 10 H 7 x 28mm (1/2 x 1 in) 32mm (1 1/4 in) 20 H 7mm (0.787 in) 185 x 115mm (7 x 4.5 in) 10 H 9mm (0.394 in) 30kg (66 lbs) Non-metric dimensions are for U.S. versions only. PNEUMATIC PRESS The Elco pneumatic press is a compact, high precision press providing a fast and accurate method of terminating IDC connectors. The press is capable of terminating 250 connectors per hour and a precision slide table allows all parts to be loaded outside the termination area. The press features service-free bearings and guides. Low maintenance and a favorable noise level of less than 75 dBA. The ram incorporates a micrometer adjustment which is factory set. A range of platens is available to suit each series of IDC connectors. Under certain terms, arrangements exist for this press to be leased or loaned by customers. Please consult our sales representative for further information and outright purchase price. ORDERING CODE Pneumatic Press Ordering Code Platen Ordering Code Series 8290 socket DIL transition connectors Staggered transition connectors Card edge connectors DIL 14/16 connectors 06 8290 7207 00 000 06 8290 7207 01 000 06 8399 7009 00 000 06 8292 7010 00 000 06 6338 7116 00 000 06 8291 7009 00 000 TECHNICAL DATA Force output max. Stroke Air consumption (per stroke) Working height adjustable Overhang Ram dia Ram bore dia with fixation screw M10 Breadth of T-slot Table bore dia Table dimension Space requirement Air connection thread Weight 15 kN (3300 lbs) Factory Set 0.12scf/in (3.0 litre/cm) 3.5-8 in (90-210mm) 3.4 in (86mm) 1.57 in (40mm) 5/8 x 2 in (20 H7 x 50mm) 0.394 in (10 H 9mm) 0.787 in (20 H 7mm) 6 x 4 in (150 x 110mm) 6 x 10 in (155 x 260mm) R 1/4 in 45kg (100 lbs) Non-metric dimensions are for U.S. versions only. ELCO 27 Other Products Within The AVX Portfolio CONNECTORS Automotive Connectors DIN 41612 Board-to-Board Connectors - SMT and Thru-Hole Post and Box TorsonTM Customized Backpanel, Racking and Harnessing Services Card Edge Memory Card Headers and Sockets Wire-to-Board - Crimp and IDC MOBOTM I/O Connectors FFC/FPC Custom Designed Connectors PASSIVES TPC PRODUCTS Film Capacitors Non Linear Resistors Metal Oxide Varistors Ceramic Disc Capacitors Soft Ferrites Power Capacitors X & Y Suppressor Capacitors MLC Capacitors Tantalum Capacitors Microwave Capacitors Thin-Film Capacitors Glass Capacitors Chip Resistors Networks EMI Filters Bulk Filters Saw Filters Dielectric Filters Resonators Oscillators Thin-Film Inductors Thin-Film Fuses Voltage Suppressors Acoustical Piezos 28 ELCO Elco - World Class Connections USA EUROPE ASIA-PACIFIC AVX Myrtle Beach, SC Corporate Offices AVX Limited, England European Headquarters AVX/Kyocera, Singapore Asia-Pacific Headquarters Tel: 843-448-9411 FAX: 843-626-5292 Tel: ++44 (0) 1252 770000 FAX: ++44 (0) 1252 770001 Tel: (65) 258-2833 FAX: (65) 350-4880 AVX Northwest, WA AVX S.A., France AVX/Kyocera, Hong Kong Tel: 360-699-8746 FAX: 360-699-8751 Tel: ++33 (1) 69.18.46.00 FAX: ++33 (1) 69.28.73.87 Tel: (852) 2-363-3303 FAX: (852) 2-765-8185 AVX North Central, IN AVX GmbH, Germany - AVX AVX/Kyocera, Korea Tel: 317-848-7153 FAX: 317-844-9314 Tel: ++49 (0) 8131 9004-0 FAX: ++49 (0) 8131 9004-44 Tel: (82) 2-785-6504 FAX: (82) 2-784-5411 AVX Mid/Pacific, MN AVX GmbH, Germany - Elco AVX/Kyocera, Taiwan Tel: 952-974-9155 FAX: 952-974-9179 Tel: ++49 (0) 2741 2990 FAX: ++49 (0) 2741 299133 Tel: (886) 2-2696-4636 FAX: (886) 2-2696-4237 AVX Southwest, AZ AVX srl, Italy AVX/Kyocera, China Tel: 480-539-1496 FAX: 480-539-1501 Tel: ++390 (0)2 614571 FAX: ++390 (0)2 614 2576 Tel: (86) 21-6249-0314-16 FAX: (86) 21-6249-0313 AVX South Central, TX AVX Czech Republic, s.r.o. AVX/Kyocera, Malaysia Tel: 972-669-1223 FAX: 972-669-2090 Tel: ++420 (0)467 558340 FAX: ++420 (0)467 558345 Tel: (60) 4-228-1190 FAX: (60) 4-228-1196 Elco, Japan AVX Southeast, NC Tel: 045-943-2906/7 FAX: 045-943-2910 Tel: 919-878-6223 FAX: 919-878-6462 Kyocera, Japan - AVX AVX Canada Tel: (81) 75-604-3426 FAX: (81) 75-604-3425 Tel: 905-564-8959 FAX: 905-564-9728 Kyocera, Japan - KDP Tel: (81) 75-604-3424 FAX: (81) 75-604-3425 Contact: A KYOCERA GROUP COMPANY http://www.avxcorp.com S-IDC5M602-C