T2 Terminator for 1.50mm (.059") Pico-SPOX™ Female Crimp Terminal
Doc No: ATS-639114200 Release Date: 04-21-09 UNCONTROLLED COPY Page 1 of 6
Revision: B Revision Date: 06-22-12
INSULATION
CRIMP
BRUSH
STRIP
LENGTH
BELL MOUTH
COND.CRIMP
HEIGHT
BEND
DOWN
BEND UP
ROLLING
CONDUCTOR
CRIMP
TWISTING
CUT-OFF TAB
SEAM
T2 Terminator
Tooling
Application Tooling
Specification Sheet Order No. 63911-4200
FEATURES
It is ideally suited for mid-volume bench operations
This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press
Quick punch removal with the push of a button for fast and easy tooling change
Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab
length
T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory
requirements
SCOPE
Products: 1.50mm (.059") Pico-SPOX™ Female Crimp Terminal, 24-30 AWG.
Terminal
Series No.
Terminal Order No. Wire Size Insulation Diameter Strip Length
IPC/WHMA-A620 (1) Terminal (2)
AWG
mm² mm In. mm In. mm In.
87421 87421-0000
87421-0001
24-30
0.20-0.05
0.90-1.15
.035-.045
0.70-1.15
.027-.045
1.05-1.54
.041-.061
(1) To achieve optimum IPC-A620 Class 2 insulation crimps, use this insulation OD range
(2) Overall insulation OD specification for terminal
DEFINITION OF TERMS
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
T2 Terminator for 1.50mm (.059") Pico-SPOX™ Female Crimp Terminal
Doc No: ATS-639114200 Release Date: 04-21-09 UNCONTROLLED COPY Page 2 of 6
Revision: B Revision Date: 06-22-12
CRIMP SPECIFICATION
Terminal Series No. Bell mouth Cut-off Tab Maximum Conductor Brush
mm In. mm In. mm In.
87421 0.05-0.40 .002-.016 0.15 .006 0.00-0.50 .000-.020
Terminal Series No.
Bend up Bend down Twist Roll Punch Width mm (Ref) Seam
Seam shall not be open
and no wire allowed out
of the crimping area
Degree Degree Conductor Insulation
mm In mm In
87421 3 3 3 3 1.00 .039 1.10 .043
After crimping, the conductor profile should measure the following.
Terminal Series No. Wire Size Conductor Crimp Height Pull Force Minimum
AWG mm2 mm In. N Lb.
87421
24
0.20
0.56-0.60
.022-.024
29.4
6.6
26
0.12
0.52-0.58
.020-.023
19.6
4.4
28
0.08
0.52-0.58
.020-.023
9.8
2.2
30
0.05
0.52-0.58
.020-.023
4.9
1.1
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
T2 Terminator for 1.50mm (.059") Pico-SPOX™ Female Crimp Terminal
Doc No: ATS-639114200 Release Date: 04-21-09 UNCONTROLLED COPY Page 3 of 6
Revision: B Revision Date: 06-22-12
PARTS LIST
T2 Terminator 63911-4200
Item
Order No Engineering No. Description Quantity
Perishable Tooling
63911-4270 63911-4270 Tool Kit (All “Y” Items) REF
1
63444-1002 63444-1002 Conductor Punch 1 Y
63445-1010 63445-1010 Conductor Anvil 1 Y
3
63446-1110 63446-1110 Insulation Punch 1 Y
4
63445-1129 63445-1129 Insulation Anvil 1 Y
5
63443-0005 63443-0005 Front Cut-Off Plunger 1 Y
63443
-
0012
63443
-
0012
Front Plunger Retainer
1 Y
Other Components (REF 114250)
7
11-18-4094 60709A111 Front Cover 1
8 11-24-1067 4996-4 Cut-Off Plunger Spring 1
9 63443-0009 63443-0009 Front Scrap Chute 1
10 63443-0024 63443-0024 Key 1
11
63443-0085 63443-0085 Wire Stop L-Bracket 1
12
63443-0090 63443-0090 Wire Stop 1
13
63443-1703 63443-1703 Height Spacer (17.30mm) 1
14
63443-2217 63443-2217 Coarse Spacer (17.00mm) 1
15
63443-2306 63443-2306 Fine Spacer (3.30mm) 1
16
63443-2801 63443-2801 Front Plunger Striker 1
17
63443-2908 63443-2908 Wire Hold Down Plunger 1
18
63443
-
00
63443
-
00
Rear Cover
19
63443-7201 63443-7201 Spring Cover 1
20 63600-2972 63600-2972 Collar 2
21 63600-0021 63600-0021 Wire Hold Down Spring 1
Frame
22 63800-8500 63800-8500 T2 Terminator 1
23 63860-2015 63860-2015 Drag Frame Modified 1
Hardware
24 N/A N/A M3 by 6 Long SHCS 2**
25 N/A N/A M3 by 6 Long FHCS 1**
26
N/A N/A M4 by 6 Long SHCS 2**
27 N/A N/A M4 by 12 Long BHCS 2**
28 N/A N/A M4 by 14 Long SHCS 2**
29
N/A N/A M4 by 30 Long SHCS 2**
30 N/A N/A M4 by 50 Long SHCS 2**
31 N/A N/A M5 by 12 Long SHCS 1**
32
N/A N/A #10-32 by 3/8”Long BHCS 1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
T2 Terminator for 1.50mm (.059") Pico-SPOX™ Female Crimp Terminal
Doc No: ATS-639114200 Release Date: 04-21-09 UNCONTROLLED COPY Page 4 of 6
Revision: B Revision Date: 06-22-12
5
10
19
18
9
22
1
3
16
30
(2)
(2)
Figure 1
21
17
8
7
4
11
2
6
12
31
23
20
12
27
15
13
14
26
(2)
25
28
24
29
(2)
26
(2)
(2)
32
Assembly Drawing
T2 Terminator for 1.50mm (.059") Pico-SPOX™ Female Crimp Terminal
Doc No: ATS-639114200 Release Date: 04-21-09 UNCONTROLLED COPY Page 5 of 6
Revision: B Revision Date: 06-22-12
NOTES
Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator.
1. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever.
2. Select T2 Feed finger assembly from Terminator box.
3. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right.
4. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever
and to the left of the feed arm spring.
5. Release the feed arm spring.
6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual).
11-40-0123
FEED FINGER ROD
11-40-0125
FEED ARM SPRING
11-40-5255
FEED FINGER
COTTER PIN
1/8” X .0295 DIA. WIRE
11-40-5307
FEED FINGER ROD
11-40-5255
FEED FINGER
11-40-0125
FEED ARM SPRING
COTTER PIN
1/8” X .0295 DIA. WIRE
FEED FINGER ASSEMBLY
FOR PRESS TM42
TM42 PRESS TM40 PRESS AND
BASE UNIT AND ADAPTER
FEED FINGER ASSEMBLY
FOR PRESS TM40
Figure 2
T2 Terminator for 1.50mm (.059") Pico-SPOX™ Female Crimp Terminal
Doc No: ATS-639114200 Release Date: 04-21-09 UNCONTROLLED COPY Page 6 of 6
Revision: B Revision Date: 06-22-12
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are
tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor.
5. Wear safety glasses at all times.
6. For recommended maintenance refer to the TM40, TM42 Manual.
CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press in place.
Reference the TM42 press manufacturer’s instruction manual.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.
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