Global Connection Systems Catalog Table of Contents As a global leader in vehicle electrical and electronic connection systems, Delphi offer s fullservice integration -- designing, engineering and manufacturing a comprehensive line of highquality and innovati ve connection products and systems. h tt p : / / c o n n e c t o r s . d e l p h i . c o m Delphi Global Connection Systems Catalog Delphi Connection Systems is proud to The remainder of the catalog is divided by introduce the latest edition of the Global section according to product family. Each Connection Systems Catalog. To assist you in section has its own sidebar tab with product clear product selection, we provide two name for quick reference. Within each selection guides. section, two pages depict a typical connection system family and associated The "Product Family Selection Guide" (pages technical information. To help you select a 1.6 and 1.7) serves as an overview of the complete connection system, each section different product families and their major depicts all of the individual components design features. This will assist you in required to form complete systems. Each determining which product family best suits complete connection system is pictured in your needs. the orientation in which it is assembled and includes not only major component The "Product Family Features Guide" (pages dimensions but overall mated lengths. 1.8 and 1.9) identifies specific functional attributes and descriptions associated with Listed below is contact information for each product family. Delphi's Customer Center to help you with product ordering or additional information. In addition, Delphi's regional headquarters' contact information is listed on the back cover. World Headquarters & Customer Center Mail Code 483.400.306 5725 Delphi Drive Troy, Michigan 48098-2815 U.S.A. Tel: [1] 248.813.2334 Fax: [1] 248.813.2333 This 2006 Global Connection Systems Catalog contains information and application guidelines for a representative sample of the available Delphi products. These products are subjected to extensive mechanical, electrical, and environmental testing procedures to assure superior quality and performance. We have made every effort to ensure that the information contained in this document is accurate; however, changes are often made to update our specifications, part numbers, or introduce new product families. An application or sales engineer can help you determine which product best suits your application guidelines. Our global engineering, manufacturing network, and distribution capabilities are available to help you select the most suitable product. We recommend that you use this catalog as a guide only. For additional part numbers and specifications contact your sales account manager or call your regional support representative at the number listed on the back cover. Specifications subject to change without notice. h tt p : / / c o n n e c t o r s . d e l p h i . c o m i.1 Ta b l e o f C o n t e n t s Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i.1 Product Family Selection Guide . . . . . . . . . . . . . . . . i.6 Product Family Features . . . . . . . . . . . . . . . . . . . . . . i.8 GT Series features tangless terminals and one of the lowest connector engage forces in the industry. Designed for both 1.50 and 2.80mm applications, GT also offers unsealed female USCAR footprint compliant versions. Metri-Pack is a family of electrical connection systems which utilizes internationally standardized male blade sizes, allowing for flexibility in design. Blade widths range from 1.5 mm to 8 mm with maximum current ratings of 14 to 60 amps. Micro-Pack Series electronic connectors are designed to meet the needs of low energy, high density applications. 064 Series unsealed header connectors and mating components meet USCAR design guidelines and interface footprints. Ducon Series utilizes two-piece terminals that provide superior mechanical and electrical performance in a complete range of terminal sizes. i.2 1. GT Series 150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mixed . . . . . . . . . . . . . . . . . . . . . . . . . . . Lever Locks . . . . . . . . . . . . . . . . . . . . . . . 1.2 1.14 1.24 1.32 2. Metri-Pack Series 150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 480 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 630 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mixed . . . . . . . . . . . . . . . . . . . . . . . . . . . Junction . . . . . . . . . . . . . . . . . . . . . . . . . Headers . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2 2.23 2.41 2.51 2.61 2.67 2.79 2.97 3. Micro-Pack Series 100 In-Line . . . . . . . . . . . . . . . . . . . . . . . . 3.2 100 Header . . . . . . . . . . . . . . . . . . . . . . . . 3.8 100W Header . . . . . . . . . . . . . . . . . . . . . . 3.24 4. 064 Header Series Overview . . . . . . . . . . . . 064 Unsealed Header . . Mixed Unsealed Header Mating Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2 4.8 4.48 4.50 5. Ducon Series 0.8 . . . . . . . . . . . . 1.5 . . . . . . . . . . . . 2.8 . . . . . . . . . . . . 4.8 . . . . . . . . . . . . 6.3 . . . . . . . . . . . . Mixed . . . . . . . . . Door Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2 5.6 5.10 5.14 5.16 5.20 5.24 . . . . . . . h tt p : / / c o n n e c t o r s . d e l p h i . c o m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6. Special Products Lamp Sockets . Splice Savers . . Weather-Pack . . VF Connections DS Connections Special Products offer comprehensive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2 6.10 6.16 6.22 6.26 7. Electrical Centers Modular . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2 Traditional . . . . . . . . . . . . . . . . . . . . . . . . 7.16 Device Connections . . . . . . . . . . . . . . . . 7.26 8. Temperature Sensors . . . . . . . . . . . . . . . . . . . . . and diverse product lines ranging from lamp sockets to device connections, featuring sophisticated connection systems technology. Electrical Centers provide a centralized location for electrical power and signal distribution and its associated circuit protection - combining fuses, relays and interconnects. 8.1 Temperature Sensors are offered in a 9. Supplemental Products Ring Terminals . . . . . . . . . . . . . Battery/Heavy Duty Terminals Cable Seals and Cavity Plugs 56 Series Device Connections Clips . . . . . . . . . . . . . . . . . . . . . Connector Carriers . . . . . . . . . variety of vehicle applications to meet OEM specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10. Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.2 9.4 9.8 9.10 9.13 9.16 10.1 Supplemental Products are a broad selection of product lines that utilize state-of-the-art crimp, interface and sealing technologies, along with clips and connector carriers to provide positive positioning of components. Application Tooling features Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.1 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.2 automatic and hand tool terminal application systems, including presses, dies, and various popular hand tools. h tt p : / / c o n n e c t o r s . d e l p h i . c o m i.3 Experience Delphi Connection Systems is a For more than 100 years, Delphi Our innovative products exceed world leader in supplying vehicle has been at the forefront of the most strenuous performance power and signal distribution delivering advanced technologies requirements and provide solid systems, with an unsurpassed to the vehicle and its occupants. value to our customers. That kind reputation in the design, We have a long history of of customer focus helps us work development, and manufacture of automotive achievement toward even greater product electrical and electronic including many industry firsts, performance and driving connection systems and devices. from environmental issues to tomorrow's technology. vehicle performance and safety. i.4 h tt p : / / c o n n e c t o r s . d e l p h i . c o m Our Strength With a worldwide workforce, We work to develop partnerships Our key is a global Delphi provides both the with our customers to clearly communication network linking advanced technical skills and identify their requirements and all of our employees. By hands-on logistical support to be exceed their expectations. Our leveraging our resources and a quality supplier of electrical and global teams are thorough, expertise regionally, we bring the electronic systems architecture, responsive, and customer- solutions right to your door-- and connection systems. focused. wherever you may be. hh tttt pp : /://c/ c oo nn nn ee cc to to rs rs .d .d ee l pl p hh i .ic. c oo mm i.5 Product Family Selection Guide GT Series GT Lever Lock Metri-Pack Junction Systems Metri-Pack Headers Micro-Pack 064 Series Unsealed Sealed Max. Continuous Current (amps) Low Medium High Tangless Terminals Secondary Terminal Lock or Primary Lock Reinforcement Secondary Connector Lock In-Line Connections Device Connections PC Board Connections Mechanical Assist Conforms to ISO/ SAE Performance Requirements (USCAR) (USCAR) (USCAR) Conforms to ISO/ SAE Blade Standards (USCAR) (USCAR) (USCAR) Available 6 i.6 This feature is available on some systems. http://connectors.delphi.com (USCAR) (Pin) (USCAR) Ducon Series Use this as a general guide to find the Product Family to meet your product application needs. See pages i.8 and i.9 for specific product line technical data. Lamp Sockets Splice Savers WeatherPack VF DS Connections Connections Electrical Centers http://connectors.delphi.com Temperature Sensors 56 Series i.7 Product Family Features Male Terminal Size Width x Thickness (mm) Maximum Continuous Current* (AMPS) Cable Range (mm2) Functional Temperature Range (C) -40 to ... Low Energy Termination Resistance m @20mV 150 GT (3.5 Centerline) 1.5 x 0.80 15 0.80-0.35 (SAE) 1.0-0.35 (DIN) 125 < 10 150 GT 1.5 x 0.64 15 1.0-0.35 125 < 10 280 GT 2.8 x 0.64 25 5.0-0.35 125 < 10 15 - 25 5.0-0.35 125 < 10 Product Family GT Series GT Lever Lock (Mxd) 1.5 x 0.64 2.8 x 0.64 Metri-Pack (M/P) 150.2 M/P Pull-To-Seat 1.5 x 0.80 (Mating Blade) 14 1.0-0.35 125 < 10 280.1 M/P Pull-To-Seat 2.8 x 0.80 (Mating Blade) 30 1.0-0.35 125 < 10 150 M/P 1.5 x 0.80 14 1.0-0.35 125 < 10 280 M/P 2.8 x 0.80 30 5.0-0.35 125 < 10 480 M/P 4.8 x 0.80 42 5.0-0.35 125 < 10 630 M/P 6.3 x 0.80 46 5.0-0.35 125 < 10 800 M/P 8.0 x 0.80 60 8.0-2.0 125 < 10 Mixed M/P 1.5, 2.8, 4.8, 6.3 x 0.80 14 - 46 5.0-0.35 125 < 10 Junctions M/P 1.5, 2.8, 4.8, 6.3 x 0.80 14 - 46 5.0-0.35 125 < 10 150 M/P Headers 1.5 x 0.80 14 1.0-0.35 125 < 10 280 M/P Headers 2.8 x 0.80 30 5.0-0.35 125 < 10 Micro-Pack 100 1.0 Dia. 5 1.0-0.35 85 < 10 100W (Sealed) 1.0 Dia. 7.5 0.80-0.35 125 < 10 Headers 0.64 x 0.64 5-7 0.35 - 0.80 85 < 20 MicroHVT 0.64 x 0.64 7 0.35 - 0.80 85 < 20 0.64 x 0.64, 0.8 Dia. 5 0.35 - 0.80 85 < 20 Ducon 0.8 0.8 15 1.0-0.5 135 < 10 Ducon 1.5 1.5 x 0.8 25 2.5-0.5 135 < 10 Ducon 2.8 2.8 x 0.8 33 2.5-0.5 135 < 10 Ducon 4.8 4.8 x 0.8 45 6.0-0.5 135 < 10 Ducon 6.3 6.3 x 0.8 55 6.0-1.5 135 < 10 2.5-0.5 135 < 10 064 Series Micro64 Ducon Series Ducon Mixed Weather Pack 1.5 x 0.8 2.8 x 0.8 4.8 x 0.8 15 25 45 Pin and Sleeve 20 3.0-0.35 125 < 10 150 GT 1.5 x 0.64 15 1.0-0.35 125 < 10 280 M/P 2.8 x 0.64 25 5.0-0.35 125 < 10 - 4 0.80-0.35 85 - VF 2.8 2.8 x 0.80 19 2.5-0.5 125 < 10 VF 6.3 4.8 x 0.80 33 2.5-0.5 135 < 10 DS 2.8 2.8 x 0.80 19 2.5-0.5 125 < 10 Temperature Sensors 1.5 x 0.80 14 1.0-0.35 125 < 10 56 Series 6.3 x 0.80 49 5.0-0.22 125 < 10 Splice Savers Lamp Sockets VF Connections DS Connections *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. 8 i.8 http://connectors.delphi.com Use this as a guide to find the specific product to meet your product application needs. Voltage Drop mV/amp Centerline Spacing (mm) Unsealed Sealed Connector Material Female Terminal Material (Plating) Male Terminal Material (Plating) Product Family GT Series < 10.0 - 3.5 PA6 10% GF & 20% GB PA66 HS IM, PBT 20% GF Tin Brass (Tin) Tin Brass (Tin) 150 GT (3.5 Centerline) < 10.0 4.0 4.5 PA6 10% GF & 20% GB, PBT 20% GF Tin Brass (Tin) Tin Brass (Tin) 150 GT < 4.0 5.5 6.5 PA6 10% GF & 20% GB, PBT 20% GF Tin Brass (Tin) Tin Brass (Tin) 280 GT See Above See Above See Above PA66 HS IM, PA66 HS IM 14% GF Tin Brass (Tin) Tin Brass (Tin) GT Lever Lock (Mxd.) Metri-Pack (M/P) < 10.0 - 3.5 PA66 HS IM Silicon Bronze (Tin) - 150.2 M/P Pull-To-Seat < 3.0 - 5.0 PA66 HS 33% GF, Silicon Bronze (Tin) - 280.1 M/P Pull-To-Seat < 10.0 3.5 6.0 PA66 HS IM, PA6 PBT, PBT 30% GF Silicon Bronze (Tin) Tin Brass (Tin) 150 M/P < 3.0 5.0 7.7 PA66 HS IM, PA6, PA66 HS IM 14% GF PBT, PBT IM, PBT 30% GF Tin Brass (Tin) Tin Brass (Tin) 280 M/P < 3.0 6.9 9.5 PA66 HS IM, PA66 HS IM 25% GF Tin Brass (Tin) Tin Brass (Tin over Copper) 480 M/P < 3.0 8.5 10.8 PA66 HS IM, PBT 30% GF Tin Brass (Tin) Tin Brass (Tin over Copper) 630 M/P < 3.0 10.3 - PA66 HS IM, PA6 Tin Brass (Silver Nickel) Tin Brass (Silver Nickel) 800 M/P See Above See Above See Above See Above See Above See Above Mixed M/P See Above See Above See Above See Above See Above See Above Junctions M/P < 10.0 - 4.0 PBT 30% GF, PET 30% GF Silicon Bronze (Tin) Brass (Tin) 150 M/P Headers < 3.0 6.9 - PA66 HS IM, PBT 30% GF Tin Brass (Tin) Copper Alloy (Tin) 280 M/P Headers < 10.0 3.0 - PBT, PBT 30% GF, PA66 HS IM Copper Nickel Alloy (Tin) Tin Brass (Tin) < 10.0 - 3.5 PBT, PBT 30% GF Phosphor Bronze (Gold) Brass Wire (Gold) < 20.0 2.54 - PPA GF33 HS, PBT GF30 _ Brass (Tin) < 20.0 2.54 - PBT GF30 Tin Brass (Tin) - MicroHVT < 20.0 2.54 - PBT GF30 Tin Brass (Tin) - Micro64 < 4.0 3.0 - PA6, PA66 Copper Nickel Silicon Alloy (Tin) Copper Nickel Silicon Alloy (Tin) Ducon 0.8 < 4.0 4.5 - PA6 Copper Nickel Silicon Alloy (Tin) Copper Nickel Silicon Alloy (Tin) Ducon 1.5 < 4.0 - 6.0 PA6 Copper Nickel Silicon Alloy (Tin) Copper Nickel Silicon Alloy (Tin) Ducon 2.8 < 4.0 6.8 - PA6 Copper Nickel Silicon Alloy (Tin) Copper Nickel Silicon Alloy (Tin) Ducon 4.8 < 4.0 - 10.8 PA66 Copper Nickel Silicon Alloy (Tin) Copper Nickel Silicon Alloy (Tin) Ducon 6.3 < 4.0 - 6.0, 10.0 PA66 Copper Nickel Silicon Alloy (Tin) Copper Nickel Silicon Alloy (Tin) Ducon Mixed < 3.0 - 7.7 PA6, PA66 HS IM Tin Brass (Tin) Tin Brass (Tin) Weather Pack < 10.0 3.4 4.5 PA66 HS IM, PA66 HS IM 14% GF Tin Brass (Tin) Tin Brass (Tin) 150 GT < 5.0 5.0/6.3 - PA66 HS IM Tin Brass (Tin) Tin Brass (Tin) 280 M/P < 10.0 - - PA66 HS IM, PA66 HS IM 14% GF, PA66 HS IM 33% GF, PBT, PC Tin Brass (Tin) - < 4.0 5.0 - PA66 Tin Brass (Bronze) Tin Brass (Bronze) VF 2.8 < 4.0 8.0 - PA66 15% GF Tin Brass (Bronze) Tin Brass (Bronze) VF 6.3 < 4.0 - 5.0 PA66 30% GF Tin Brass (Bronze) Tin Brass (Bronze) DS 2.8 < 10.0 3.5 3.5 PBT 30% GF, PA6 10% GF & 20% GB, PEI 30% GF, PA66 33% GF, PA6, PA66 HS IM Tin Brass (Tin) Annealed Stainless Steel (Nickel) < 3.0 10.2 - PA66 HS IM, PP Brass (Tin) Brass (Tin) Micro-Pack 100 100W (Sealed) 064 Series Headers Ducon Series Splice Savers Lamp Sockets VF Connections DS Connections Temperature Sensors 56 Series Materials are standard for the designated product line, optional materials may be available. http://connectors.delphi.com i.9 10 i.10 http://connectors.delphi.com GT Series GT Series 150, 280 & Lever Lock 2nd line test!!!!!!!!!!!!!!!!!!!!!!!!!!!! SE AL N SE E U D D U E U N AL The GT Connection System features tangless terminals and offers one of the lowest connector engage forces in the industry. Designed for both 1.50 and 2.80mm blade width applications, GT achieves superior electrical performance that meets or exceeds all known customer requirements, including USCAR standards. The unsealed systems are available in cavity variations between 2-way and 16-way. To maintain world class ergonomics, Delphi introduced the GT Lever Lock series. This series provides connector mating forces of less than 50 Newtons for up to 40 terminations per connector. S L EA ED S S E ALE D The sealed GT Connection System utilizes a new two-rib cable seal. This seal is smaller and uses less material than traditional three rib seal designs without impacting performance.The sealed systems are available in cavity variations between 2-way and 16-way. To maintain world class ergonomics, Delphi introduced the sealed GT Lever Lock series. This series provides connector mating forces of less than 50 Newtons for up to 40 terminations per connector. GT Series Features * Connector Position Assurance (CPA) * Side Lock Cover (SLC) and Primary Lock Reinforcement (PLR) * World class ergonomics * Tangless terminals * Pump-handle primary lock * High density, low profile packaging * Consistent interface for SAE and ISO applications * Low energy, low voltage capability * -40C to 125C temperature range http://connectors.delphi.com 1.1 SE AL SE AL D D U E N E U GT Series GT Series U N 150 Cross Sectional View Terminal Terminal Cable Cable Side Lock Cover Side Lock Cover Female Connector Assembly Male Connector Assembly Connector Position Assurance (CPA) GT 150 Female Terminals Unsealed Part # Cable Range (mm2) Material Plating 12191811 0.50-0.35 Tin Brass Tin 12191812 1.00-0.75 Tin Brass Tin 13526680* 0.50-0.35 Tin Brass Tin 13526678* 1.00-0.75 Tin Brass Tin Female Terminal Side Lock Cover (SLC) Female Connector Assembly *For use with USCAR applications only. GT 150 Female Connector Assemblies Unsealed USCAR Footprint GT 150 Female Connector Assemblies Unsealed USCAR # * # Cavities Delphi Part # Color Material Connector Color Material 150-U-002-1-A01 13586106 Black PBT 20% GF 2 15332129 Black PA6 10% GF & 20% GB 150-U-003-1-A01 13586110 Black PBT 20% GF 3 15332132 Black PA6 10% GF & 20% GB 15332135 Black PA6 10% GF & 20% GB 150-U-004-1-A01 13586114 Black PBT 20% GF 4 150-U-004-2-A01 13586118 Black PBT 20% GF 5 15332138 Black PA6 10% GF & 20% GB 150-U-005-1-A01 13586122 Black PBT 20% GF 6 15332141 Black PA6 10% GF & 20% GB 150-U-006-1-A01 13586126 Black PBT 20% GF 8 13521472 Black PBT 20% GF 150-U-006-2-A01 13586130 Black PBT 20% GF 10 15459918 Black PBT 20% GF 150-U-008-2-A01 13586134 Black PBT 20% GF 12 15459912 Black PBT 20% GF 150-U-010-2-A01 13583664 Black PBT 20% GF 14 13521476 Black PBT 20% GF 150-U-012-2-A01 13586138 Black PBT 20% GF 16 13516905 Black PBT 20% GF 150-U-016-2-A01 13520382 Black PBT 20% GF Side Lock Covers (SLC) are included in the Connector Assemblies listed in this section. *Other USCAR indexes are also available. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 1.2 http://connectors.delphi.com SE AL SE AL N E U D D U E U N 150 Second Line !!!!!!!!!!!!!!!! Unsealed System Application Information CABLE RANGE (mm ): ....... 0.35-1.0 CURRENT RANGE (AMPS): TEMP RANGE OC: RESISTANCE: ........ 0-15 ........... -40 to 125 ...... <10m@20mV VOLTAGE DROP: .... <10.0mV/amp CENTERLINE SPACING (mm): BLADE WIDTH (mm): TEMPERATURE RISE (OC) TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* 2 100 80 0.50 60 1.0 40 0.80 20 0 ...... 4.0 0 ................. 1.5 5 10 15 CURRENT (AMPS) 20 MAXIMUM CURRENT (AMPS) GT 150 Series Terminals - Tin Plated TEMPERATURE DERATING CURVES* 20 1.0 0.80 15 0.50 10 5 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative. Male Terminal Side Lock Cover (SLC) Male Connector Assembly GT 150 Male Connector Assemblies Unsealed # Cavities Connector Color Material 2 15332130 Black PA6 10% GF & 20% GB 3 15332133 Black PA6 10% GF & 20% GB 4 15332136 Black PA6 10% GF & 20% GB 5 15332139 Black PA6 10% GF & 20% GB 6 15332142 Black PA6 10% GF & 20% GB 8 13521474 Black PBT 20% GF 10 15459917 Black PBT 20% GF GT 150 Male Terminals Unsealed Part # Cable Range (mm2) Material Plating 15304701 0.50-0.35 Tin Brass Tin 15304702 1.00-0.75 Tin Brass Tin 12 15459913 Black PBT 20% GF 14 13521478 Black PBT 20% GF SECTION NOTES: 16 13516907 Black PBT 20% GF * Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specified. Side Lock Covers (SLC) are included in the Connector Assemblies listed in this section. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 1.3 GT Series GT Series SE AL SE AL D D U E N E U GT Series GT Series U N 150 2nd Line Test B A C H: 19.5 H: 17.4 L: 36.1 W: 28.6 L: 28.6 W: 31.1 Total Mated Length: 52.1mm A. Part No: 15332129 C. Part No: 15332130 Description: Size: Color: Material: Terminals: Connector Assembly 2F 28.6L x 19.5H x 15.1W Black PA6 10% GF & 20% GB See Page 1.2 Description: Size: Color: Material: Terminals: Connector Assembly 2M 36.1L x 17.4H x 12.6W Black PA6 10% GF & 20% GB See Page 1.3 Part No: 15332132 Part No: 15332133 Description: Size: Color: Material: Terminals: Connector Assembly 3F 28.6L x 19.5H x 19.1W Black PA6 10% GF & 20% GB See Page 1.2 Description: Size: Color: Material: Terminals: Connector Assembly 3M 36.1L x 17.4H x 16.6W Black PA6 10% GF & 20% GB See Page 1.3 Part No: 15332135 Part No: 15332136 Description: Size: Color: Material: Terminals: Connector Assembly 4F 28.6L x 19.5H x 23.1W Black PA6 10% GF & 20% GB See Page 1.2 Description: Size: Color: Material: Terminals: Connector Assembly 4M 36.1L x 17.4H x 20.6W Black PA6 10% GF & 20% GB See Page 1.3 Part No: 15332138 Part No: 15332139 Description: Size: Color: Material: Terminals: Connector Assembly 5F 28.6L x 19.5H x 27.1W Black PA6 10% GF & 20% GB See Page 1.2 Description: Size: Color: Material: Terminals: Connector Assembly 5M 36.1L x 17.4H x 24.6W Black PA6 10% GF & 20% GB See Page 1.3 Part No: 15332141 Part No: 15332142 Description: Size: Color: Material: Terminals: Connector Assembly 6F 28.6L x 19.5H x 31.1W Black PA6 10% GF & 20% GB See Page 1.2 Description: Size: Color: Material: Terminals: Connector Assembly 6M 36.1L x 17.4H x 28.6W Black PA6 10% GF & 20% GB See Page 1.3 B. Part No: Description: Color: Material: 15317832 CPA Gray PA6 10% GF & 20% GB NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 1.4 http://connectors.delphi.com SE AL SE AL N E U D D U E U N 150 B A C H: 26.2 L: 28.6 H: 22.7 L: 36.1 W: 20.6 W: 23.1 Total Mated Length: 52.1mm A. Part No: 13521472 C. Part No: 13521474 Description: Size: Color: Material: Terminals: Connector Assembly 8F 28.6L x 26.2H x 23.1W Black PBT 20% GF See Page 1.2 Description: Size: Color: Material: Terminals: Connector Assembly 8M 36.1L x 22.7H x 20.6W Black PBT 20% GF See Page 1.3 Part No: 15459918 Part No: 15459917 Description: Size: Color: Material: Terminals: Connector Assembly 10F 28.6L x 26.2H x 27.1W Black PBT 20% GF See Page 1.2 Description: Size: Color: Material: Terminals: Connector Assembly 10M 36.1L x 22.7H x 24.6W Black PBT 20% GF See Page 1.3 Part No: 15459912 Part No: 15459913 Description: Size: Color: Material: Terminals: Connector Assembly 12F 28.6L x 26.2H x 31.1W Black PBT 20% GF See Page 1.2 Description: Size: Color: Material: Terminals: Connector Assembly 12M 36.1L x 22.7H x 28.6W Black PBT 20% GF See Page 1.3 Part No: 13521476 Part No: 13521478 Description: Size: Color: Material: Terminals: Connector Assembly 14F 28.6L x 26.2H x 35.1W Black PBT 20% GF See Page 1.2 Description: Size: Color: Material: Terminals: Connector Assembly 14M 36.1L x 22.7H x 32.6W Black PBT 20% GF See Page 1.3 Part No: 13516905 Part No: 13516907 Description: Size: Color: Material: Terminals: Connector Assembly 16F 28.6L x 26.2H x 39.1W Black PBT 20% GF See Page 1.2 Description: Size: Color: Material: Terminals: Connector Assembly 16M 36.1L x 22.7H x 36.6W Black PBT 20% GF See Page 1.3 B. Part No: Description: Color: Material: 15317832 CPA Gray PA6 10% GF & 20% GB NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 1.5 GT Series GT Series GT Series S S S GT Series L EA ED E ALE D 150 Cross Sectional View Connector Seal Primary Lock Reinforcement Terminal Terminal Cable Cable Cable Seal Cable Seal Primary Lock Reinforcement Female Connector Assembly Male Connector Assembly Connector Position Assurance (CPA) GT 150 Female Terminals Sealed Part # Cable Range (mm2) Material Plating 12191818 12191819 0.50-0.35 1.00-0.75 Tin Brass Tin Brass Tin Tin Cable Seal GT 150 Cable Seals Reel Part # Loose Part # Cable Material Diameter Color 12191152 12191153 15366021 15366060 1.20-1.90 1.86-2.40 White Blue Silicone Silicone Female Terminal Primary Lock Reinforcement (PLR) Female Connector Assembly GT 150 Female Connector Assemblies Sealed USCAR Footprint GT 150 Female Connector Assemblies Sealed USCAR # * Delphi Part # Color Material # Cavities 150-S-002-1-A01 150-S-002-1-A02 150-S-002-1-A04 150-S-003-1-A01 150-S-003-1-A02 150-S-003-1-A04 150-S-003-2-A04 150-S-004-1-A01 150-S-004-1-A02 150-S-005-1-A02 150-S-006-1-A02 150-S-006-2-A01 15497399 13542790 15355317 13511131 13511134 15355370 13512092 15466325 15355331 15326389 15336013 15460171 PBT 20% GF PBT 20% GF PBT 20% GF PBT 20% GF PBT 20% GF PA6 10% GF & 20% GB PBT 20% GF PBT 20% GF PBT 20% GF PA66 HS IM PBT 20% GF PBT 20% GF Black Natural Black Black Black Black Black Black Black Black Black Black *Other USCAR indexes are also available. Applications mating to EGR valves may require gold plated female terminals. Connector Color Material 2 13510085 Black PBT 20% GF 3 13519047 Black PBT 20% GF 4 15487756 Black PBT 20% GF 5 13519051 Black PBT 20% GF 6 15397577 Black PBT 20% GF 8 15326835 Black PA6 10% GF & 20% GB 10 15326842 Black PA6 10% GF & 20% GB 12 13530777 Black PBT 20% GF 14 15326856 Black PA6 10% GF & 20% GB 16 15326863 Black PA6 10% GF & 20% GB Primary Lock Reinforcement (PLR) and Connector Seals are included in the Connector Assemblies listed in this section. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 1.6 http://connectors.delphi.com S L EA ED S S E ALE 150 Sealed System Application Information CABLE RANGE (mm2): ....... 0.35-1.0 CURRENT RANGE (AMPS): TEMP RANGE OC: RESISTANCE: ........ 0-15 ........... -40 to 125 ...... <10m@20mV VOLTAGE DROP: .... <10.0mV/amp CENTERLINE SPACING (mm): BLADE WIDTH (mm): TEMPERATURE RISE (OC) TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* 100 80 0.50 60 1.0 40 0.80 20 0 ...... 4.5 0 5 10 15 CURRENT (AMPS) ................. 1.5 20 MAXIMUM CURRENT (AMPS) GT 150 Series Terminals - Tin Plated TEMPERATURE DERATING CURVES* 20 1.0 0.80 15 0.50 10 5 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative. Cable Seal Male Terminal Primary Lock Reinforcement (PLR) Male Connector Assembly GT 150 Male Connector Assemblies Sealed # Cavities Connector Color Material 2 13510099 Black PBT 20% GF 3 13519049 Black PBT 20% GF 4 15487755 Black PBT 20% GF 5 13519053 Black PBT 20% GF 6 15397579 Black PBT 20% GF 8 15326840 Black PA6 10% GF & 20% GB 10 15326847 Black PA6 10% GF & 20% GB 12 15326854 Black PA6 10% GF & 20% GB 14 15326861 Black PA6 10% GF & 20% GB 16 15326868 Black PA6 10% GF & 20% GB Primary Lock Reinforcement (PLR) is included in the Connector Assemblies listed in this section. GT 150 Male Terminals Sealed Part # Cable Range (mm2) Material Plating 15326268 0.50-0.35 Tin Brass Tin 15326269 1.00-0.75 Tin Brass Tin GT 150 Cavity Plug* Part # Cavity Diameter Material Color 15305171 4.0mm Silicone Green * Cavity plugs seal unused female and male cavities. SECTION NOTES: * Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specified. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 1.7 D GT Series GT Series GT Series S S S GT Series L EA ED E ALE D 150 B A C H: 19.4 H: 23.1 L: 43.4 A. Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: 13510085 Connector Assembly 2F 29.3L x 23.1H x 23.7W Black PBT 20% GF See Page 1.6 See Page 1.6, 1.7 Part No: 13519047 Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 3F 29.3L x 23.1H x 28.2W Black PBT 20% GF See Page 1.6 See Page 1.6, 1.7 Part No: 15487756 Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 4F 29.3L x 23.1H x 32.7W Black PBT 20% GF See Page 1.6 See Page 1.6, 1.7 Part No: 13519051 Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 5F 29.3L x 23.1H x 37.2W Black PBT 20% GF See Page 1.6 See Page 1.6, 1.7 Part No: 15397577 Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 6F 29.3L x 23.1H x 41.7W Black PBT 20% GF See Page 1.6 See Page 1.6, 1.7 B. Part No: Description: Color: Material: 15317832 CPA Gray PA6 10% GF & 20% GB W: 20.6 W: 23.7 L: 29.3 Total Mated Length: 56.7mm C. Part No: 13510099 Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 2M 43.4L x 19.4H x 20.6W Black PBT 20% GF See Page 1.7 See Page 1.6, 1.7 Part No: 13519049 Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 3M 43.4L x 19.4H x 25.1W Black PBT 20% GF See Page 1.7 See Page 1.6, 1.7 Part No: 15487755 Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 4M 43.4L x 19.4H x 29.6W Black PBT 20% GF See Page 1.7 See Page 1.6, 1.7 Part No: 13519053 Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 5M 43.4L x 19.4H x 34.1W Black PBT 20% GF See Page 1.7 See Page 1.6, 1.7 Part No: 15397579 Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 6M 43.4L x 19.4H x 38.6W Black PBT 20% GF See Page 1.7 See Page 1.6, 1.7 NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 1.8 http://connectors.delphi.com S L EA ED S S E ALE 150 B A C H: 24.5 H: 28.2 L: 29.3 W: 32.7 L: 43.4 A. Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: 15326835 Connector Assembly 8F 29.3L x 28.2H x 32.7W Black PA6 10% GF & 20% GB See Page 1.6 See Page 1.6, 1.7 Part No: 15326842 Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 10F 29.3L x 28.2H x 37.2W Black PA6 10% GF & 20% GB See Page 1.6 See Page 1.6, 1.7 Part No: 13530777 Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 12F 29.3L x 28.2H x 41.7W Black PBT 20% GF See Page 1.6 See Page 1.6, 1.7 Part No: 15326856 Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 14F 29.3L x 28.2H x 46.2W Black PA6 10% GF & 20% GB See Page 1.6 See Page 1.6, 1.7 Part No: 15326863 Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 16F 29.3L x 28.2H x 50.7W Black PA6 10% GF & 20% GB See Page 1.6 See Page 1.6, 1.7 B. Part No: Description: Color: Material: 15317832 CPA Gray PA6 10% GF & 20% GB W: 29.6 Total Mated Length: 56.7mm C. Part No: 15326840 Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 8M 43.4L x 24.5H x 29.6W Black PA6 10% GF & 20% GB See Page 1.7 See Page 1.6, 1.7 Part No: 15326847 Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 10M 43.4L x 24.5H x 34.1W Black PA6 10% GF & 20% GB See Page 1.7 See Page 1.6, 1.7 Part No: 15326854 Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 12M 43.4L x 24.5H x 38.6W Black PA6 10% GF & 20% GB See Page 1.7 See Page 1.6, 1.7 Part No: 15326861 Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 14M 43.4L x 24.5H x 43.1W Black PA6 10% GF & 20% GB See Page 1.7 See Page 1.6, 1.7 Part No: 15326868 Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 16M 43.4L x 24.5H x 47.6W Black PA6 10% GF & 20% GB See Page 1.7 See Page 1.6, 1.7 NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 1.9 D GT Series GT Series S S GT Series L EA ED E ALE D 150 3.5mm Centerline Pull-to-Seat Replacement Sealed System Application Information TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* ....... 0.35-1.0 CURRENT RANGE (AMPS): TEMP RANGE OC: RESISTANCE: ........ 0-15 ........... -40 to 125 ...... <10m@20mV VOLTAGE DROP: .... <10.0mV/amp CENTERLINE SPACING (mm): BLADE WIDTH (mm): 100 O CABLE RANGE (mm2): 80 0.50 60 1.0 40 0.80 20 0 ...... 3.5 0 5 10 15 CURRENT (AMPS) ................. 1.5 20 MAXIMUM CURRENT (AMPS) GT 150 Series Terminals - Tin Plated TEMPERATURE RISE ( C) GT Series S TEMPERATURE DERATING CURVES* 20 1.0 0.80 15 0.50 10 5 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative. Cable Seal Female Terminal GT 150 Female Terminals Sealed Part # Cable Range (mm2) Material Plating 15326266 0.50-0.35 Tin Brass Tin 15326267 1.00*-0.75 Tin Brass Tin Mushroom Indexed Primary Lock Reinforcement (PLR) Unshrouded Female Connector Assembly * Accommodates 1.00 European Ultra Thin Wall Cable. Accommodates 0.80 SAE Ultra Thin Wall Cable. GT 150 Cable Seals Reel Part # Loose Part # Cable Material Diameter Color 12191155 15366022 1.47-1.85 Silicone Green -- 15305351 1.70-2.10 Silicone Yellow GT 150 Female Unshrouded Connector Assemblies Sealed # Cavities Conn. Asm. Indexing Color Material 2 15449028 2 TBI 15336027 Mushroom Black PBT 20% GF Mushroom Black PA6 10% GF & 20% GB 3 4 15491547 Mushroom Black PBT 20% GF 15410728 Mushroom Black PBT 20% GF GT 150 Cavity Plug* Part # Material Color 15305169 Silicone Orange * Cavity plugs seal unused female and male cavities. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 1.10 http://connectors.delphi.com S L EA ED S S E ALE D 150 3.5mm Centerline Pull-to-Seat Replacement Unshrouded Female Mushroom Indexed A H: 18.5 L: 26.0 A. Shrouded Female Connector Assembly 15449028 Connector Assembly 2F 26.0L x 18.5H x 17.0W Black PBT 20% GF See Page 1.10 See Page 1.10 Part No: 15336027 Description: Size: Color: Material: Terminals: Seals/Plugs: Note: TBI Connector Assembly 2F 26.0L x 11.0H x 20.5W Black PA6 10% GF & 20% GB See Page 1.10 See Page 1.10 Mates to Throttle Body Injector. Connector Seal Part No: 15491547 Mushroom Indexed Primary Lock Reinforcement (PLR) Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 3F 26.0L x 18.5H x 20.5W Black PBT 20% GF See Page 1.10 See Page 1.10 Part No: 15410728 Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 4F 26.0L x 18.5H x 24.0W Black PBT 20% GF See Page 1.10 See Page 1.10 GT 150 Female Shrouded Connector Assemblies Sealed # Cavities Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: Key Indexed (PLR) Connector Position Assurance (CPA) W: 17.0 Conn. Asm. Indexing Color Material 2 15336004 Mushroom Black PA6 10% GF & 20% GB 2 15355317 Mushroom Black PBT 20% GF 3 15336121 Mushroom Black PA66 HS IM 3 15355323 Mushroom Black PBT 20% GF 4 15326559 Mushroom Black PA66 HS IM 4 15355331 Mushroom Black PBT 20% GF 5 15326389 Mushroom Black PA66 HS IM 5 15355268 Mushroom Black PBT 20% GF 6 15336013 Mushroom Black PBT 20% GF 2 15335987 Key Black PA6 10% GF & 20% GB 2 15355319 Key Black PBT 20% GF 3 15326556 Key Black PA66 HS IM 3 15355325 Key Black PBT 20% GF 4 15336001 Key Black PA66 HS IM 4 15355329 Key Black PBT 20% GF GT Connector Assembly/Metri-Pack Pull-to-Seat Replacement Cross Reference GT Conn. Assembly Description Metri-Pack Pull-To-Seat 15449028 Connector Assembly 2F 12162193, 12162194, 12162195 15336027 TBI Connector Assembly 2F 12162204, 12162206, 12162208, 12162215, 12162216, 12162217, 12162218 15491547 Connector Assembly 3F 12162182, 12162183, 12162184, 12162185, 12162186, 12162279 15410728 Connector Assembly 4F 12124846, 12129192, 12162188, 12162189, 12162190, 12162191 Applications mating to EGR valves may require gold plated female terminals. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 1.11 GT Series GT Series GT Series S S S GT Series L EA ED E ALE D 150 3.5mm Centerline Pull-to-Seat Replacement B A H: 22.2 Shrouded Female Mushroom Indexed L: 29.0 W: 21.3 A. Part No: 15336004* Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 2F 29.0L x 22.2H x 21.3W Black PA6 10% GF & 20% GB See Page 1.10 See Page 1.10 Part No: 15336121* Description: Size: Color: Material: Terminals: Seals/plugs: Connector Assembly 3F 29.0L x 22.2H x 24.8W Black PA66 HS IM See Page 1.10 See Page 1.10 Part No: 15326559* Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 4F 29.0L x 22.2H x 28.3W Black PA66 HS IM See Page 1.10 See Page 1.10 Part No: 15326389* Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 5F 29.0L x 22.2H x 31.8W Black PA66 HS IM See Page 1.10 See Page 1.10 Part No: 15336013* Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 6F 29.0L x 22.2H x 35.3W Black PBT 20% GF See Page 1.10 See Page 1.10 B. Part No: Description: Color: Material: 15317832 CPA Gray PA6 10% GF & 20% GB *See Page 1.11 for alternative material Applications mating to EGR valves may require gold plated female terminals. GT Connector Assembly/Metri-Pack Pull-to-Seat Replacement Cross Reference GT Connector Assembly Description Metri-Pack Pull-To-Seat 15336004, 15355317 Connector Assembly 2F 12162193, 12162194, 12162195 15336121, 15355323 Connector Assembly 3F 12162182, 12162183, 12162184, 12162185, 12162186 15326559, 15355331 Connector Assembly 4F 12124846, 12129192, 12162188, 12162189, 12162190, 12162191 15326389, 15355268 Connector Assembly 5F 12162825, 12162826, 12162827 15336013, 15397577 Connector Assembly 6F 12066317, 12162210, 12162260, 12162261, 12162262 NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 1.12 http://connectors.delphi.com S L EA ED S S E ALE D 150 3.5mm Centerline Pull-to-Seat Replacement B A A. Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: 15335987* Connector Assembly 2F 29.0L x 22.2H x 21.3W Black PA6 10% GF & 20% GB See Page 1.10 See Page 1.10 H: 22.2 L: 29.0 Part No: 15326556* Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 3F 29.0L x 22.2H x 24.8W Black PA66 HS IM See Page 1.10 See Page 1.10 W: 21.3 Shrouded Female Key Indexed Part No: 15336001* Description: Size: Color: Material: Terminals: Seals/Plugs: B. Connector Assembly 4F 29.0L x 22.2H x 28.3W Black PA66 HS IM See Page 1.10 See Page 1.10 Part No: Description: Color: Material: 15317832 CPA Gray PA6 10% GF & 20% GB *See Page 1.11 for alternative material GT Connector Assembly/Metri-Pack Pull-to-Seat Replacement Cross Reference GT Connector Assembly Description Metri-Pack Pull-To-Seat 15335987, 15355319 Connector Assembly 2F 12162197, 12162198, 12162199 15326556, 15355325 Connector Assembly 3F 12162278, 12162279, 12162280 15336001, 15355329 Connector Assembly 4F 12162833, 12162834 NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 1.13 GT Series GT Series SE AL SE AL D D U E N E U GT Series GT Series U N 280 Cross Sectional View Terminal Terminal Cable Cable Side Lock Cover Side Lock Cover Female Connector Assembly Male Connector Assembly Connector Position Assurance (CPA) GT 280 Female Terminals Unsealed Part # Cable Range (mm2) Material Plating 15304710 0.50-0.35 Tin Brass Tin 15304711 1.00-0.75 Tin Brass Tin 15304712 3.00-1.50 Tin Brass Tin 15304713 5.00-4.00 Tin Brass Tin Female Terminal Side Lock Cover (SLC) Female Connector Assembly GT 280 Female Connector Assemblies Unsealed USCAR Footprint GT 280 Female Connector Assemblies Unsealed USCAR # # Cavities Delphi Part # Color Conn. Asm. Color Material PA6 10% GF & 20% GB 2 15326870 Black PA6 10% GF & 20% GB Material 280-U-003-2-A01 12176445 Natural 280-U-003-2-B01 12176446 Black PA6 10% GF & 20% GB 3 15326877 Black PA6 10% GF & 20% GB 280-U-003-2-C01 12176836 Grey PA6 10% GF & 20% GB 4 15326886 Black PA6 10% GF & 20% GB 280-U-004-1-A01 15466671 Grey PBT 20% GF 5 15326893 Black PA6 10% GF & 20% GB 280-U-004-1-B01 15489152 Grey PBT 20% GF 6 15326900 Black PA6 10% GF & 20% GB 280-U-004-1-C01 15489154 Grey PBT 20% GF 8 15459914 Black PBT 20% GF 280-U-004-1-D01 15489156 Grey PBT 20% GF 10 15326931 Black PA6 10% GF & 20% GB 12 13523064 Black PBT 20% GF 14 15326945 Black PA6 10% GF & 20% GB 16 15326952 Black PA6 10% GF & 20% GB Side Lock Covers (SLC) are included in the Connector Assemblies listed in this section. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 1.14 http://connectors.delphi.com SE AL SE AL N E U D D U E U N 280 Unsealed System Application Information 2 8 0 Series Terminals - T i n P l a t e d TEMPERATURE RISE ABOVE AMBIENT (25 oC) VS CURRENT* RESISTANCE: ........ 0-25 ........... -40 to 125 ...... <10m@20mV VOLTAGE DROP: ...... <4.0mV/amp CENTERLINE SPACING (mm): BLADE WIDTH (mm): ...... 5.5 0.50 80 0.80 60 2.0 1.0 3.0 40 5.0 20 0 0 10 20 30 40 50 CURRENT (AMPS) ................ 2.8 TEMPERATURE DERATING CURVES* MAXIMUM CURRENT (AMPS) CURRENT RANGE (AMPS): TEMP RANGE OC: 100 ....... 0.35-5.0 TEMPERATURE RISE (OC) CABLE RANGE (mm2): 50 5.0 40 3.0 2.0 1.0 30 0.80 0.50 20 10 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative. Male Terminal Side Lock Cover (SLC) Male Connector Assembly GT 280 Male Connector Assemblies Unsealed # Cavities GT 280 Male Terminals Unsealed Part # Cable Range (mm2) Material Plating Connector Color Material 15304722 0.50-0.35 Tin Brass Tin 2 15326874 Black PA6 10% GF & 20% GB 15304723 1.00-0.75 Tin Brass Tin 3 15326881 Black PA6 10% GF & 20% GB 15304724 3.00-1.50 Tin Brass Tin 4 15326890 Black PA6 10% GF & 20% GB 15304725 5.00-4.00 Tin Brass Tin 5 15326897 Black PA6 10% GF & 20% GB 6 15326904 Black PA6 10% GF & 20% GB 8 15459916 Black PBT 20% GF SECTION NOTES: 10 15326935 Black PA6 10% GF & 20% GB * Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specified. 12 15326942 Black PA6 10% GF & 20% GB 14 15326949 Black PA6 10% GF & 20% GB * Special consideration must be used when applying terminals 15304713 and 15304725 due to cavity space limitations. 16 15326956 Black PA6 10% GF & 20% GB Side Lock Covers (SLC) are included in the Connector Assemblies listed in this section. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 1.15 GT Series GT Series SE AL SE AL D D U E N E U GT Series GT Series U N 280 B A C H: 20.0 H: 17.5 W: 38.2 L: 28.6 L: 36.1 W: 41.4 Total Mated Length: 48.7mm A. Part No: 15326870 C. Part No: 15326874 Description: Size: Color: Material: Terminals: Connector Assembly 2F 28.6L x 20.0H x 19.4W Black PA6 10% GF & 20% GB See Page 1.14 Description: Size: Color: Material: Terminals: Connector Assembly 2M 36.1L x 17.5H x 16.2W Black PA6 10% GF & 20% GB See Page 1.15 Part No: 15326877 Part No: 15326881 Description: Size: Color: Material: Terminals: Connector Assembly 3F 28.6L x 20.0H x 24.9W Black PA6 10% GF & 20% GB See Page 1.14 Description: Size: Color: Material: Terminals: Connector Assembly 3M 36.1L x 17.5H x 21.7W Black PA6 10% GF & 20% GB See Page 1.15 Part No: 15326886 Part No: 15326890 Description: Size: Color: Material: Terminals: Connector Assembly 4F 28.6L x 20.0H x 30.4W Black PA6 10% GF & 20% GB See Page 1.14 Description: Size: Color: Material: Terminals: Connector Assembly 4M 36.1L x 17.5H x 27.2W Black PA6 10% GF & 20% GB See Page 1.15 Part No: 15326893 Part No: 15326897 Description: Size: Color: Material: Terminals: Connector Assembly 5F 28.6L x 20.0H x 35.9W Black PA6 10% GF & 20% GB See Page 1.14 Description: Size: Color: Material: Terminals: Connector Assembly 5M 36.1L x 17.5H x 32.7W Black PA6 10% GF & 20% GB See Page 1.15 Part No: 15326900 Part No: 15326904 Description: Size: Color: Material: Terminals: Connector Assembly 6F 28.6L x 20.0H x 41.4W Black PA6 10% GF & 20% GB See Page 1.14 Description: Size: Color: Material: Terminals: Connector Assembly 6M 36.1L x 17.5H x 38.2W Black PA6 10% GF & 20% GB See Page 1.15 B. Part No: Description: Color: Material: 15317832 CPA Gray PA6 10% GF & 20% GB NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 1.16 http://connectors.delphi.com SE AL SE AL N E U D D U E U N 280 B A C H: 22.5 H: 26.2 L: 36.1 L: 28.6 W: 29.1 W: 26.6 Total Mated Length: 48.7mm A. Part No: 15459914 C. Part No: 15459916 Description: Size: Color: Material: Terminals: Connector Assembly 8F 28.6L x 26.2H x 29.1W Black PBT 20% GF See Page 1.14 Description: Size: Color: Material: Terminals: Connector Assembly 8M 36.1L x 22.5H x 26.6W Black PBT 20% GF See Page 1.15 Part No: 15326931 Part No: 15326935 Description: Size: Color: Material: Terminals: Connector Assembly 10F 28.6L x 26.2H x 34.6W Black PA6 10% GF & 20% GB See Page 1.14 Description: Size: Color: Material: Terminals: Connector Assembly 10M 36.1L x 22.5H x 32.1W Black PA6 10% GF & 20% GB See Page 1.15 Part No: 13523064 Part No: 15326942 Description: Size: Color: Material: Terminals: Connector Assembly 12F 28.6L x 26.2H x 40.1W Black PBT 20% GF See Page 1.14 Description: Size: Color: Material: Terminals: Connector Assembly 12M 36.1L x 22.5H x 37.6W Black PA6 10% GF & 20% GB See Page 1.15 Part No: 15326945 Part No: 15326949 Description: Size: Color: Material: Terminals: Connector Assembly 14F 28.6L x 26.2H x 45.6W Black PA6 10% GF & 20% GB See Page 1.14 Description: Size: Color: Material: Terminals: Connector Assembly 14M 36.1L x 22.5H x 43.1W Black PA6 10% GF & 20% GB See Page 1.15 Part No: 15326952 Part No: 15326956 Description: Size: Color: Material: Terminals: Connector Assembly 16F 28.6L x 26.2H x 51.1W Black PA6 10% GF & 20% GB See Page 1.14 Description: Size: Color: Material: Terminals: Connector Assembly 16M 36.1L x 22.5H x 48.6W Black PA6 10% GF & 20% GB See Page 1.15 B. Part No: Description: Color: Material: 15317832 CPA Gray PA6 10% GF & 20% GB NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 1.17 GT Series GT Series GT Series S S S GT Series L EA ED E ALE D 280 Cross Sectional View Connector Seal Primary Lock Reinforcement Terminal Terminal Cable Cable Cable Seal Cable Seal Primary Lock Reinforcement Female Connector Assembly Male Connector Assembly Connector Position Assurance (CPA) GT 280 Female Terminals Sealed Connector Seal Part # Cable Range (mm2) Material Plating 15304718 15304719 15304720 0.50-0.35 1.00-0.75 3.00-1.50 Tin Brass Tin Brass Tin Brass Tin Tin Tin 15326004 5.00-4.00 Cable Seal Female Terminal Beryllium Copper Tin GT 280 Cable Seals Primary Lock Reinforcement (PLR) Female Connector Assembly Reel Part # Loose Part # Cable Diameter Material Color 12191221 12191222 12191223 - - 15366065 15366066 15366067 15336674 12191235 1.20-1.85 1.86-2.25 2.50-3.20 2.70-3.20 3.40-3.90 Silicone Silicone Silicone Silicone Silicone Orange Yellow Tan Blue Purple GT 280 Female Connector Assemblies Sealed USCAR Footprint USCAR # Delphi Part # Color Material 280-S-002-1-A01 280-S-006-2-A01 280-S-006-2-B01 280-S-006-2-C01 13517352 15476196 15476197 15476198 Black Black Grey Brown PBT 20% GF PBT 20% GF PBT 20% GF PBT 20% GF 280-S-006-2-D01 15476199 Green PBT 20% GF Note: If cable seal 15336674 is used with terminal 15304720, connector cavity needs to be designed with 5.2mm diameter sealing surface. GT 280 Female Connector Assemblies Sealed # Cavities Conn. Asm. Color Material 2 13518845 Black PBT 20% GF 3 13521455 Black PBT 20% GF 4 13521459 Black PBT 20% GF 5 13521463 Black PBT 20% GF 6 13521467 Black PBT 20% GF 8 15326654 Black PA6 10% GF & 20% GB 10 15326660 Black PA6 10% GF & 20% GB 12 15326910 Black PA6 10% GF & 20% GB 14 15326917 Black PA6 10% GF & 20% GB 16 15326666 Black PA6 10% GF & 20% GB Primary Lock Reinforcement (PLR) and Connector Seals are included in the Connector Assemblies listed in this section. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 1.18 http://connectors.delphi.com S L EA ED S S E ALE D 280 Sealed System Application Information 2 8 0 Series Terminals - T i n P l a t e d RESISTANCE: 100 ........ 0-25 ........... -40 to 125 ...... <10m@20mV VOLTAGE DROP: ...... <4.0mV/amp CENTERLINE SPACING (mm): BLADE WIDTH (mm): ...... 6.5 0.50 80 0.80 60 2.0 1.0 3.0 40 5.0 20 0 0 10 20 30 40 50 CURRENT (AMPS) ................ 2.8 TEMPERATURE DERATING CURVES* MAXIMUM CURRENT (AMPS) ): ....... 0.35-5.0 CURRENT RANGE (AMPS): TEMP RANGE OC: TEMPERATURE RISE ABOVE AMBIENT (25 oC) VS CURRENT* TEMPERATURE RISE (OC) CABLE RANGE (mm 2 50 5.0 40 3.0 2.0 1.0 30 0.80 0.50 20 10 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative. Cable Seal Male Terminal Primary Lock Reinforcement (PLR) Male Connector Assembly GT 280 Male Terminals Sealed GT 280 Male Connector Assemblies Sealed Part # Cable Range (mm2) Material Plating 15304730 0.50-0.35 Tin Brass Tin Connector Color Material 15304731 1.00-0.75 Tin Brass Tin 2 13518847 Black PBT 20% GF 15304732 3.00-1.50 Tin Brass Tin 3 13521457 Black PBT 20% GF 4 13521461 Black PBT 20% GF 5 13521465 Black PBT 20% GF 6 13521469 Black PBT 20% GF 8 15326655 Black PA6 10% GF & 20% GB 10 15326661 Black PA6 10% GF & 20% GB 12 15326915 Black PA6 10% GF & 20% GB 14 15326922 Black PA6 10% GF & 20% GB 16 15326667 Black PA6 10% GF & 20% GB # Cavities GT 280 Cavity Plug* Part # Cavity Diameter Material Color 15305170 5.8mm Silicone White * Cavity plugs seal unused female and male cavities. SECTION NOTES: Primary Lock Reinforcement is included in the Connector Assemblies listed in this section. * Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specified. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 1.19 GT Series GT Series GT Series S S S GT Series L EA ED E ALE D 280 B A C H: 23.1 H: 19.4 A. L: 43.4 Part No: 13518845 Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 2F 29.3L x 23.1H x 26.8W Black PBT 20% GF See Page 1.18 See Page 1.18, 1.19 Part No: 13521455 Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 3F 29.3L x 23.1H x 33.3W Black PBT 20% GF See Page 1.18 See Page 1.18, 1.19 Part No: 13521459 Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 4F 29.3L x 23.1H x 39.8W Black PBT 20% GF See Page 1.18 See Page 1.18, 1.19 Part No: 13521463 Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 5F 29.3L x 23.1H x 46.3W Black PBT 20% GF See Page 1.18 See Page 1.18, 1.19 Part No: 13521467 Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 6F 29.3L x 23.1H x 52.8W Black PBT 20% GF See Page 1.18 See Page 1.18, 1.19 B. Part No: Description: Color: Material: 15317832 CPA Gray PA6 10% GF & 20% GB W: 26.8 W: 23.8 L: 29.3 Total Mated Length: 56.7mm C. Part No: 13518847 Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 2M 43.4L x 19.4H x 23.8W Black PBT 20% GF See Page 1.19 See Page 1.18, 1.19 Part No: 13521457 Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 3M 43.4L x 19.4H x 30.3W Black PBT 20% GF See Page 1.19 See Page 1.18, 1.19 Part No: 13521461 Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 4M 43.4L x 19.4H x 36.8W Black PBT 20% GF See Page 1.19 See Page 1.18, 1.19 Part No: 13521465 Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 5M 43.4L x 19.4H x 43.3W Black PBT 20% GF See Page 1.19 See Page 1.18, 1.19 Part No: 13521469 Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 6M 43.4L x 19.4H x 49.8W Black PBT 20% GF See Page 1.19 See Page 1.18, 1.19 NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 1.20 http://connectors.delphi.com S L EA ED S S E ALE D 280 B C A H: 25.5 We do not have it. H: 29.0 L: 29.3 W: 39.9 A. Part No: 15326654 Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 8F 29.3L x 29.0H x 39.9W Black PA6 10% GF & 20% GB See Page 1.18 See Page 1.18, 1.19 Part No: 15326660 Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 10F 29.3L x 29.0H x 46.4W Black PA6 10% GF & 20% GB See Page 1.18 See Page 1.18, 1.19 Part No: 15326910 Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 12F 29.3L x 29.0H x 52.9W Black PA6 10% GF & 20% GB See Page 1.18 See Page 1.18, 1.19 Part No: 15326917 Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 14F 29.3L x 29.0H x 59.4W Black PA6 10% GF & 20% GB See Page 1.18 See Page 1.18, 1.19 Part No: 15326666 Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 16F 29.3L x 29.0H x 65.9W Black PA6 10% GF & 20% GB See Page 1.18 See Page 1.18, 1.19 B. Part No: Description: Color: Material: 15317832 CPA Gray PA6 10% GF & 20% GB L: 43.4 W: 36.8 Total Mated Length: 56.7mm C. Part No: 15326655 Description: Size: Color: Material: Terminals: Seals/plugs: Connector Assembly 8M 43.4L x 25.5H x 36.8W Black PA6 10% GF & 20% GB See Page 1.19 See Page 1.18, 1.19 Part No: 15326661 Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 10M 43.4L x 25.5H x 43.3W Black PA6 10% GF & 20% GB See Page 1.19 See Page 1.18, 1.19 Part No: 15326915 Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 12M 43.4L x 25.5H x 49.8W Black PA6 10% GF & 20% GB See Page 1.19 See Page 1.18, 1.19 Part No: 15326922 Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 14M 43.4L x 25.5H x 56.3W Black PA6 10% GF & 20% GB See Page 1.19 See Page 1.18, 1.19 Part No: 15326667 Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 16M 43.4L x 25.5H x 62.8W Black PA6 10% GF & 20% GB See Page 1.19 See Page 1.18, 1.19 NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 1.21 GT Series GT Series GT Series S S S GT Series L EA ED E ALE D 280 Device Connections GT 280 Connection Systems are designed to mate to most headlamps, including a variety of daytime running lamps, high beam, and dual filament BULBS. A B H: 23.8 H: 23.8 W: 29.4 W: 29.4 L: 35.8 L: 35.8 A. Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: 15336116 Connector Assembly 2F 35.8L x 23.8H x 29.4W Black PA6 20% GF & 10% GB See Page 1.18 See Page 2.30, 2.31 B. Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: 15336117 Connector Assembly 2F 35.8L x 23.8H x 29.4W Brown PA6 20% GF & 10% GB See Page 1.18 See Page 2.30, 2.31 NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 1.22 http://connectors.delphi.com GT Series GT Series http://connectors.delphi.com 1.23 SE AL SE AL D D U E N E U GT Series GT Series U N 150/280 Mixed Terminal Cross Sectional View Terminal Cable Cable Side Lock Cover Side Lock Cover Male Connector Assembly Female Connector Assembly Connector Position Assurance (CPA) Female Terminals GT 150 Female Terminals Unsealed Part # Cable Range (mm2) Material Plating 12191811 0.50-0.35 Tin Brass Tin 12191812 1.00-0.75 Tin Brass Tin Side Lock Cover (SLC) Female Connector Assembly GT 280 Female Terminals Unsealed Part # Cable Range (mm2) Material Plating 15304710 0.50-0.35 Tin Brass Tin 15304711 1.00-0.75 Tin Brass Tin 15304712 15304713 3.00-1.50 5.00-4.00 Tin Brass Tin Brass Tin Tin GT Mixed Female Connector Assemblies Unsealed # Cavities Connector Color Material 12 15336205 Black PA6 10% GF & 20% GB 16 15336219 Black PA6 10% GF & 20% GB 18 15326082 Black PA6 10% GF & 20% GB Side Lock Covers (SLC) are included in the Connector Assemblies listed in this section. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 1.24 http://connectors.delphi.com SE AL SE AL N E U D D U E U N 150/280 Mixed Unsealed System Application Information 2 8 0 Series Terminals - T i n P l a t e d GT 150 Series Terminals - Tin Plated 0.50 60 1.0 40 0.80 20 0 0 5 10 15 CURRENT (AMPS) 20 100 1.0 0.80 15 0.50 10 5 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) TEMPERATURE DERATING CURVES* MAXIMUM CURRENT (AMPS) 80 TEMPERATURE DERATING CURVES* 20 TEMPERATURE RISE (OC) MAXIMUM CURRENT (AMPS) O TEMPERATURE RISE ( C) TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* 100 TEMPERATURE RISE ABOVE AMBIENT (25 oC) VS CURRENT* 0.50 80 0.80 60 2.0 1.0 3.0 40 5.0 20 0 0 10 20 30 40 50 CURRENT (AMPS) 5.0 40 3.0 2.0 30 10 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) VOLTAGE DROP: CABLE RANGE (mm2): VOLTAGE DROP: CURRENT RANGE (AMPS): CENTERLINE SPACING (mm): CURRENT RANGE (AMPS): CENTERLINE SPACING (mm): ... <10.0mV/amp ...... 4.0 BLADE WIDTH (mm): ................ 1.5 1.0 0.80 0.50 20 CABLE RANGE (mm2): ...... 0.35-1.0 ....... 0-15 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ...... <10m@20mV ...... 0.35-5.0 ....... 0-25 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ...... <10m@20mV 50 ..... <4.0mV/amp ...... 5.5 BLADE WIDTH (mm): ................ 2.8 *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative. GT 150 Male Terminals Unsealed Male Terminals Part # Cable Range (mm2) Material Plating 15304701 0.50-0.35 Tin Brass Tin 15304702 1.00-0.75 Tin Brass Tin Side Lock Cover (SLC) Male Connector Assembly GT Mixed Male Connector Assemblies Unsealed # Cavities Connector Color Material 12 15336209 Black PA6 10% GF & 20% GB 16 15336224 Black PA6 10% GF & 20% GB Side Lock Covers (SLC) are included in the Connector Assemblies listed in this section. GT 280 Male Terminals Unsealed Part # Cable Range (mm2) Material Plating 15304722 0.50-0.35 Tin Brass Tin 15304723 1.00-0.75 Tin Brass Tin 15304724 3.00-1.50 Tin Brass Tin 15304725 5.00-4.00 Tin Brass Tin SECTION NOTES: * Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specified. * Special consideration must be used when applying terminals 15304713 and 15304725 due to cavity space limitations. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 1.25 GT Series GT Series SE AL SE AL D D U E N E U GT Series GT Series U N 150/280 Mixed B A C H: 26.2 H: 22.5 W: 32.1 W: 34.6 L: 36.1 L: 28.6 Total Mated Length: 56.7mm A. Part No: 15336205 C. Part No: 15336209 Description: Size: Color: Material: Terminals: Connector Assembly 12F 28.6L x 26.2H x 34.6W Black PA6 10% GF & 20% GB See Page 1.24 Description: Size: Color: Material: Terminals: Connector Assembly 12M 36.1L x 22.5H x 32.1W Black PA6 10% GF & 20% GB See Page 1.25 Part No: 15336219 Part No: 15336224 Description: Size: Color: Material: Terminals: Connector Assembly 16F 28.6L x 26.2H x 42.6W Black PA6 10% GF & 20% GB See Page 1.24 Description: Size: Color: Material: Terminals: Connector Assembly 16M 36.1L x 22.5H x 40.1W Black PA6 10% GF & 20% GB See Page 1.25 Part No: 15326082 Description: Size: Color: Material: Terminals: Connector Assembly 18F 28.6L x 26.2H x 46.6W Black PA6 10% GF & 20% GB See Page 1.24 B. Part No: Description: Color: Material: 15317832 CPA Gray PA6 10% GF & 20% GB KEY: 150 SERIES 280 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 1.26 http://connectors.delphi.com GT Series GT Series http://connectors.delphi.com 1.27 GT Series S S S GT Series L EA ED E ALE D 150/280 Mixed Cross Sectional View Connector Seal Primary Lock Reinforcement Primary Lock Reinforcement Terminal Terminal Cable Cable Cable Seal Cable Seal Male Connector Assembly Female Connector Assembly 150 280 GT 150 Female Terminals Sealed Connector Position Assurance (CPA) Part # Cable Range (mm2) Material Plating 12191818 12191819 0.50-0.35 1.00-0.75 Tin Brass Tin Brass Tin Tin Cable Seals Female Terminals GT 280 Female Terminals Sealed Part # Cable Range (mm2) Material 15304718 15304719 0.50-0.35 1.00-0.75 Plating Tin Brass Tin Brass 15304720 3.00-1.50 15326004 5.00-4.00 Primary Lock Reinforcement (PLR) Tin Tin Tin Brass Tin Beryllium Copper Tin GT 150 Cable Seals Female Connector Assembly Reel Part # Loose Part # Cable Diameter Material Color 12191152 12191153 15366021 15366060 1.20-1.90 1.86-2.40 Silicone Silicone White Blue GT 280 Cable Seals # Cavities Reel Part # Loose Part # Cable Diameter Material Color 12191221 12191222 12191223 - - 15366065 15366066 15366067 12191235 15336674 1.20-1.85 1.86-2.25 2.50-3.20 3.40-3.90 2.70-3.20 GT Mixed Female Connector Assemblies Sealed Silicone Silicone Silicone Silicone Silicone Orange Yellow Tan Purple Blue Connector Color Material 12 15326939 Black PA6 10% GF & 20% GB 14 15336037 Black PA6 10% GF & 20% GB 16 15326084 Black PA6 10% GF & 20% GB Primary Lock Reinforcement (PLR) and Connector Seals are included in the Connector Assemblies listed in this section. Note: If cable seal 15336674 is used with terminal 15304720, connector cavity needs to be designed with 5.2mm diameter sealing surface. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 1.28 http://connectors.delphi.com S L EA ED S S E ALE D 150/280 Mixed Sealed System Application Information 0.50 60 1.0 40 0.80 20 0 0 5 10 15 CURRENT (AMPS) 20 20 100 1.0 0.80 15 0.50 10 5 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) 0.50 80 0.80 60 2.0 1.0 3.0 40 5.0 20 0 0 10 20 30 40 50 TEMPERATURE DERATING CURVES* MAXIMUM CURRENT (AMPS) 80 2 8 0 Series Terminals - T i n P l a t e d TEMPERATURE RISE ABOVE AMBIENT (25 oC) VS CURRENT* TEMPERATURE DERATING CURVES* TEMPERATURE RISE (OC) TEMPERATURE RISE (OC) 100 MAXIMUM CURRENT (AMPS) GT 150 Series Terminals - Tin Plated TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* 50 3.0 2.0 1.0 30 0.80 0.50 20 10 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) CURRENT (AMPS) CABLE RANGE (mm2): VOLTAGE DROP: CABLE RANGE (mm2): VOLTAGE DROP: CURRENT RANGE (AMPS): CENTERLINE SPACING (mm): CURRENT RANGE (AMPS): CENTERLINE SPACING (mm): ...... 0.35-1.0 ....... 0-15 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ...... <10m@20mV ... <10.0mV/amp ...... 4.5 BLADE WIDTH (mm): ................ 1.5 ...... 0.35-5.0 ....... 0-25 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ...... <10m@20mV 5.0 40 ..... <4.0mV/amp ...... 6.5 BLADE WIDTH (mm): ................ 2.8 * The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative. Cable Seals Male Terminals Primary Lock Reinforcement (PLR) 150 280 GT 150 Male Terminals Sealed Part # Cable Range (mm2) Material Plating 15326268 0.50-0.35 Tin Brass Tin 15326269 1.00-0.75 Tin Brass Tin GT 280 Male Terminals Sealed Male Connector Assembly Part # Cable Range (mm2) Material Plating 15304730 0.50-0.35 Tin Brass Tin 15304731 1.00-0.75 Tin Brass Tin 15304732 3.00-1.50 Tin Brass Tin 150 GT Mixed Male Connector Assemblies Sealed GT 150 Cavity Plug* # Cavities Part # Connector Color Material 12 15336034 Black PA6 10% GF & 20% GB 14 15422562 Black PBT 20% GF 16 15326085 Black PA6 10% GF & 20% GB Primary Lock Reinforcement (PLR) is included in the Connector Assemblies listed in this section. 15305171 * Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specified. Cavity Diameter Material Color 4.0mm Silicone Green * Cavity plugs seal unused female and male cavities. GT 280 Cavity Plug* Part # 15305170 SECTION NOTES: 280 Cavity Diameter Material Color 5.8mm Silicone White * Cavity plugs seal unused female and male cavities. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 1.29 GT Series GT Series GT Series S S S GT Series L EA ED E ALE D 150/280 Mixed B A C H: 29.0 H: 25.5 W: 53.9 L: 43.4 W: 50.8 L: 29.3 Total Mated Length: 56.7mm A. Part No: 15326939 C. Part No: 15336034 Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 12F 29.3L x 29.0H x 44.9W Black PA6 10% GF & 20% GB See Page 1.28 See Page 1.28, 1.29 Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 12M 43.4L x 25.5H x 41.8W Black PA6 10% GF & 20% GB See Page 1.29 See Page 1.28, 1.29 Part No: 15336037 Part No: 15422562 Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 14F 29.3L x 29.0H x 49.4W Black PA6 10% GF & 20% GB See Page 1.28 See Page 1.28, 1.29 Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 14M 43.4L x 25.5H x 46.3W Black PBT 20% GF See Page 1.29 See Page 1.28, 1.29 Part No: 15326084 Part No: 15326085 Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 16F 29.3L x 29.0H x 53.9W Black PA6 10% GF & 20% GB See Page 1.28 See Page 1.28, 1.29 Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 16M 43.4L x 25.5H x 50.8W Black PA6 10% GF & 20% GB See Page 1.29 See Page 1.28, 1.29 B. Part No: Description: Color: Material: 15317832 CPA Gray PA6 10% GF & 20% GB KEY: 150 SERIES 280 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 1.30 http://connectors.delphi.com GT Series GT Series http://connectors.delphi.com 1.31 SE AL SE AL D D U E N E U GT Series GT Series U N Lever Lock Cross Sectional View Stabilizer Terminal Lever Lock TPA Terminal TPA Cable Female Connector Cable Male Connector Terminal Position Assurance (TPA) Female Terminals GT 150 Female Terminals Unsealed Part # Cable Range (mm2) Material Plating 12191811 0.50-0.35 Tin Brass Tin 12191812 1.00-0.75 Tin Brass Tin GT 280 Female Terminals Unsealed Part # Cable Range (mm2) Material Plating 15304710 0.50-0.35 Tin Brass Tin 15304711 1.00-0.75 Tin Brass Tin 15304712 3.00-1.50 Tin Brass Tin 15304713 5.00-4.00 Tin Brass Tin Female Connector GT Female Lever Lock Connectors Unsealed # Cavities Connector Color Material TPA 18 15304692 Black PA66 HS IM 15304694 22 15317325 Lt. Gray PA66 HS IM 15317326 30 15304908 Black PA66 HS IM 15304913 40 15359287 Black PA66 HS IM 15304842 NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 1.32 http://connectors.delphi.com SE AL SE AL N E U D D U E U N Lever Lock Unsealed System Application Information 2 8 0 Series Terminals - T i n P l a t e d 0.50 60 1.0 40 0.80 20 0 0 5 10 15 CURRENT (AMPS) 20 ...... 0.35-1.0 ....... 0-15 TEMP RANGE OC: ......... -40 to 125 RESISTANCE: ...... <10m@20mV TEMPERATURE DERATING CURVES* 20 100 1.0 0.80 15 0.50 10 5 0 0.50 80 0.80 60 2.0 1.0 3.0 40 5.0 20 0 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) 10 20 30 40 50 TEMPERATURE DERATING CURVES* MAXIMUM CURRENT (AMPS) 80 TEMPERATURE RISE ABOVE AMBIENT (25 oC) VS CURRENT* TEMPERATURE RISE (OC) TEMPERATURE RISE (OC) 100 MAXIMUM CURRENT (AMPS) GT 150 Series Terminals - Tin Plated TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* CURRENT (AMPS) ... <10.0mV/amp ...... 4.0 BLADE WIDTH (mm): ................ 1.5 ...... 0.35-5.0 ....... 0-25 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ...... <10m@20mV 50 5.0 40 3.0 2.0 30 1.0 0.80 0.50 20 10 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) CABLE RANGE (mm2): VOLTAGE DROP: CABLE RANGE (mm2): VOLTAGE DROP: CURRENT RANGE (AMPS): CENTERLINE SPACING (mm): CURRENT RANGE (AMPS): CENTERLINE SPACING (mm): ..... <4.0mV/amp ...... 5.5 BLADE WIDTH (mm): ................ 2.8 * The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative. Terminal Position Assurance (TPA) Lever Lock GT 150 Male Terminals Unsealed Male Terminals Male Stabilizer GT Male Lever Lock Connectors Unsealed Material TPA Cable Range (mm2) Material Plating 15304701 0.50-0.35 Tin Brass Tin 15304702 1.00-0.75 Tin Brass Tin GT 280 Male Terminals Unsealed Male Connector # Cavities Connector Color Part # Part # Cable Range (mm2) Material Plating 15304722 0.50-0.35 Tin Brass Tin 15304723 1.00-0.75 Tin Brass Tin 15304724 3.00-1.50 Tin Brass Tin 15304725 5.00-4.00 Tin Brass Tin Stabilizer Lever Lock 18 15336468 Black PA66 HS IM 15304695 15418982 15317550 22 15317322 Lt.Gray PA66 HS IM 15317323 15418983 15317321 SECTION NOTES: 30 15326762 Black PA66 HS IM 15304912 15418984 15326799 * Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specified. 40 15475869 Black PA66 HS IM 15304841 15445756 15336387 * Special consideration must be used when applying terminals 15304713 and 15304725 due to cavity space limitations. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 1.33 GT Series GT Series SE AL SE AL D D U E N E U GT Series GT Series U N Lever Lock F D B C A H: 20.5 H: 20.5 L: 50.0 W: 66.0 E W: 59.0 L: 22.0 Total Mated Length: 63.8mm A. Part No: Description: Size: Material: Terminals: B. C. Connector 18F 22.0L x 20.5H x 59.0W PA66 HS IM See Page 1.32 Part No: Description: Color: Material: D. Part No: Description: Color: Material: E. 15304694 F. 15336468 (Black) 15336467 (Md. Gray) 15418982 Stabilizer Natural PA66 HS IM Part No: Description: Color: Material: 15304695 TPA Blue PBT Part No: Description: Color: Material: TPA Blue PBT Part No: Description: Size: Material: Terminals: Clip: 15304692 (Black) 15304690 (Md. Gray) 15317550 Lever Lock Purple PA66 HS IM Connector 18M 50.0L x 20.5H x 66.0W PA66 HS IM See Page 1.33 12084149 KEY: 150 SERIES 280 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 1.34 http://connectors.delphi.com SE AL SE AL N E U D D U E U N Lever Lock F B D A C H: 20.4 H: 20.2 W: 74.0 W: 81.8 L: 22.0 L: 49.8 E Total Mated Length: 66.0mm C. A. Part No: Description: Size: Material: Terminals: B. Connector 22F 22.0L x 20.4H x 74.0W PA66 HS IM See Page 1.32 Part No: Description: Color: Material: 15317325 (Lt. Gray) 15326063 (Md. Gray) 15317326 TPA Blue PBT Part No: Description: Size: Material: Terminals: Clip: D. E. 15418983 Stabilizer Natural PA66 HS IM Part No: Description: Color: Material: 15317323 TPA Blue PBT Part No: Description: Color: Material: F. Connector 22M 49.8L x 20.2H x 81.8W PA66 HS IM See Page 1.33 12110290 Part No: Description: Color: Material: 15317322 (Lt. Gray) 15326064 (Md. Gray) 15317321 Lever Lock Blue PA66 HS IM KEY: 150 SERIES 280 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 1.35 GT Series GT Series SE AL SE AL D D U E N E U GT Series GT Series U N Lever Lock D F B C A H: 20.8 W: 76.8 H: 24.3 E W: 89.4 L: 49.8 L: 22.0 Total Mated Length: 66.0mm C. A. Part No: Description: Size: Color: Material: Terminals: B. Part No: Description: Color: Material: 15304908 Connector 30F 22.0L x 20.8H x 76.8W Black PA66 HS IM See Page 1.32 15304913 TPA Blue PBT Part No: Description: Size: Color: Material: Terminals: D. Part No: 15304912 Description: Color: Material: E. TPA Blue PBT Part No: 15418984 Description: Color: Material: F. 15326762 Connector 30M 49.8L x 24.3H x 89.4W Black PA66 HS IM See Page 1.33 Stabilizer Natural PA66 HS IM Part No: 15326799 Description: Color: Material: Lever Lock Natural PA66 HS IM 14% GF KEY: 150 SERIES 280 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 1.36 http://connectors.delphi.com SE AL SE AL N E U D D U E U N Lever Lock D B F B D A C H: 32.7 H: 32.4 W: 55.9 W: 64.9 L: 21.9 Total Mated Length: 66.0mm L: 47.3 E C. A. Part No: Description: Size: Material: Terminals: B. Connector 40F 21.9L x 32.7H x 55.9W PA66 HS IM See Page 1.32 Part No: Description: Number Req: Color: Material: 15359287 (Black) 15393744 (Gray) TPA 2 Blue PBT 15304842 Part No: Description: Size: Material: Terminals: D. TPA 2 Blue PBT Part No: Description: Color: Material: F. Connector 40M 47.3L x 32.4H x 64.9W PA66 HS IM See Page 1.33 Part No: 15304841 Description: Number Req: Color: Material: E. 15475869 (Black) 15475870 (Gray) Part No: Description: Color: Material: 15445756 Stabilizer Blue PA66 HS IM 15336387 Lever Lock Natural PA66 HS IM 14% GF KEY: 150 SERIES 280 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 1.37 GT Series GT Series GT Series S S S GT Series L EA ED E ALE D Lever Lock Cross Sectional View Lever Lock Terminal Connector Seal Cable Seal TPA TPA Stabilizer Terminal Cable Seal Male Connector Female Connector GT 150 Female Terminals Sealed Part # Cable Range (mm2) Material Plating 12191818 12191819 0.50-0.35 1.00-0.75 Tin Brass Tin Brass Tin Tin Lever Lock GT 280 Female Terminals Sealed Part # Part # Material Plating Dia. 5.8 (mm) Cable Range (mm2) Dia. 5.2 (mm) 15304715 15304716 15304717 15304718 15304719 - 0.50-0.35 1.00-0.75 2.00-1.50 Tin Brass Tin Brass Tin Brass Tin Tin Tin - - 15304720 3.00-1.50 15326004 5.00-4.00 Tin Brass Beryllium Copper Tin Tin Cable Seals Female Terminals GT 150 Cable Seals Reel Part # Loose Part # Cable Dia. Material Color 12191152 12191153 15366021 15366060 1.20-1.90 1.86-2.40 Silicone Silicone White Blue Female Connector GT 280 Cable Seals Reel Part # 280 12191221 5.8mm 12191222 12191223 - - 12191156 280 5.2mm 12191157 12191154 Connector Seal Loose Part # Cable Dia. Material Color 15366065 15366066 15366067 12191235 15336674 15366063 15366064 15366061 1.20-1.85 1.86-2.25 2.50-3.20 3.40-3.90 2.70-3.20 1.20-1.85 1.86-2.25 2.09-2.66 Silicone Silicone Silicone Silicone Silicone Silicone Silicone Silicone Orange Yellow Tan Purple Blue Gray Purple Dk. Red (PLR) Primary Lock Reinforcement GT Female Lever Lock Connectors Sealed # Cavities Connector Color Material PLR 24 15366099 Black PA6 10%GF & 20% GB 15373422 - 38 15443822 Black PA66 HS IM - TPA Connector Lever Seal Lock 15336177 15369322 15304904 15304905 15336267 Note: If cable seal 15336674 is used with terminal 15304720, connector cavity needs to be designed with 5.2mm diameter sealing surface. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 1.38 http://connectors.delphi.com S L EA ED S S E ALE D Lever Lock Sealed System Application Information 2 8 0 Series Terminals - T i n P l a t e d 0.50 60 1.0 40 0.80 20 0 0 5 10 15 CURRENT (AMPS) CABLE RANGE (mm2): 20 ...... 0.35-1.0 CURRENT RANGE (AMPS): ....... 0-15 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ...... <10m@20mV TEMPERATURE DERATING CURVES* 20 100 O 1.0 0.80 15 0.50 10 5 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) VOLTAGE DROP: ... <10.0mV/amp CENTERLINE SPACING (mm): ...... 4.5 BLADE WIDTH (mm): ................ 1.5 TEMPERATURE DERATING CURVES* MAXIMUM CURRENT (AMPS) 80 TEMPERATURE RISE ABOVE AMBIENT (25 oC) VS CURRENT* TEMPERATURE RISE ( C) TEMPERATURE RISE (OC) 100 MAXIMUM CURRENT (AMPS) GT 150 Series Terminals - Tin Plated TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* 0.50 80 0.80 60 2.0 1.0 3.0 40 5.0 20 0 0 10 20 30 40 50 CURRENT (AMPS) ...... 0.35-5.0 ....... 0-25 TEMP RANGE OC: ......... -40 to 125 RESISTANCE: ...... <10m@20mV 50 5.0 40 3.0 2.0 1.0 30 0.80 0.50 20 10 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) CABLE RANGE (mm2): VOLTAGE DROP: CURRENT RANGE (AMPS): CENTERLINE SPACING (mm): ..... <4.0mV/amp ...... 6.5 BLADE WIDTH (mm): ................ 2.8 * The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative. Cable Seals GT 150 Male Terminals Sealed Part # Cable Range (mm2) Material 15326268 15326269 0.50-0.35 1.00-0.75 Tin Brass Tin Brass Plating Tin Tin Male Terminals GT 280 Male Terminals Sealed Male Connector (PLR) Primary Lock Reinforcement Part # Part # Cable Dia. 5.2 (mm) Dia. 5.8 (mm) Range (mm2) 15304727 15304728 - 15304729 15304730 15304731 15304732 - 0.50-0.35 1.00-0.75 3.00-1.50 2.00-1.50 Material Tin Brass Tin Brass Tin Brass Tin Brass Plating Tin Tin Tin Tin GT 150 Cavity Plug* SECTION NOTES: * Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specified. Part # Cavity Diameter Material Color 15305171 4.0mm Silicone Green *Cavity plugs seal unused female and male cavities. GT Male Lever Lock Connectors Sealed # Cavities Connector Color Material PLR TPA 24 15336173 Black PA66 HS IM 14% GF 15373421 - 38 15317380 Black PA66 HS IM - GT 280 Cavity Plug* Stabilizer Part # Cavity Diameter Material Color - 12059168 15305170 5.2mm 5.8mm Silicone Silicone Dk. Red White 15304903 15488824 *Cavity plugs seal unused female and male cavities. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 1.39 GT Series GT Series GT Series S S S GT Series L EA ED E ALE D Lever Lock D A E H: 37.2 H: 40.0 C F B W: 74.5 L: 48.4 W: 80.6 L: 52.8 A. Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: B. C. 15336177 Connector Seal Green Silicone Part No: Description: Color: Material: 15373422 PLR Natural PA66 HS IM Part No: Description: Color: Material: D. Connector 24F 52.8L x 40.0H x 80.6W Black PA6 10% GF & 20% GB See Page 1.38 See Page 1.38, 1.39 Part No: Description: Color: Material: 15366099 Total Mated Length: 72.0mm E. Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: F. Part No: Description: Color: Material: 15336173 Connector 24M 48.4L x 37.2H x 74.5W Black PA66 HS IM 14% GF See Page 1.39 See Page 1.38, 1.39 15373421 PLR Md. Gray PA66 HS IM 15369322 Lever Lock Md. Gray PA66 HS IM KEY: 150 SERIES 280 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. System Note: For 280 Series sealed cavities use 5.8mm cavity diameter terminals and seals from pages 1.38 and 1.39. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 1.40 http://connectors.delphi.com S L EA ED S S E ALE D Lever Lock F B D F E H: 38.6 A B H: 46.1 L: 48.4 W: 85.7 L: 52.8 W: 93.3 C G Total Mated Length: 91.1mm A. Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: B. Part No: Description: Number Req: Color: Material: C. D. 15304905 Connector Seal Green Silicone Part No: Description: Color: Material: 15304904 TPA 2 Lt. Gray PBT Part No: Description: Color: Material: 15443822 Connector 38F 52.8L x 46.1H x 93.3W Black PA66 HS IM See Page 1.38 See Page 1.38, 1.39 15336267 Lever Lock Dk. Gray PA66 HS IM 14% GF E. Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: Clip: F. Part No: Description: Number Req: Color: Material: G. 15304903 TPA 2 Lt. Gray PBT Part No: Description: Color: Material: 15317380 Connector 38M 48.4L x 38.6H x 85.7W Black PA66 HS IM See Page 1.39 See Page 1.38, 1.39 12084149 15488824 Stabilizer Natural PA66 HS IM KEY: 150 SERIES 280 SERIES Blocked Cavity Mixed connectors feature a combination of different terminal cavities, as indicated by the key. System Note: For 280 Series sealed cavities use 5.2mm cavity diameter terminals and seals from pages 1.38 and 1.39. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 1.41 GT Series GT Series SE AL SE AL D D U E N E U GT Series GT Series U N Lever Lock Flexible Printed Circuit Application Terminal Position Assurance (TPA) Lever Lock Male Terminals Male Connector Stabilizer GT Male Lever Lock Connectors Unsealed # Cavities Connector Color Material TPA 30 15317735 Brown PA66 HS IM 15317828 15418984 Stabilizer Lever Lock 15326799 40 15317694 Brown PA66 HS IM 15355380 15326177 15336387 GT 150 Male Terminals Unsealed Part # Material Plating 15317814 Tin Brass Tin GT 280 Male Terminals Unsealed Part # Material Plating 15317815 Tin Brass Tin SECTION NOTES: * Flex Circuit Systems mate to conventional female connection systems. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 1.42 http://connectors.delphi.com SE AL SE AL N E U D D U E U N Lever Lock Flexible Printed Circuit Application B D A H: 24.3 C W: 89.4 L: 49.8 A. Part No: Description: Size: Color: Material: Terminals: B. Part No: Description: Color: Material: C. SYSTEM NOTES: * Conventional mating connector 15326416 (Female) Brown 15304913 (TPA) Blue * Terminals See Page 1.32. D. 15418984 Stabilizer Natural PA66 HS IM Part No: Description: Color: Material: 15317828 TPA Green PBT Part No: Description: Color: Material: 15317735 Connector 30M 49.8L x 24.3H x 89.4W Brown PA66 HS IM See Page 1.42 15326799 Lever Lock Natural PA66 HS IM 14% GF KEY: 150 SERIES 280 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 1.43 GT Series GT Series SE AL SE AL D D U E N E U GT Series GT Series U N Lever Lock Flexible Printed Circuit Application B D B A H: 32.4 C W: 64.9 A. L: 47.3 Part No: Description: Size: Color: Material: Terminals: B. C. * Conventional mating connector 15305218 (Female) Brown 15304342 (TPA) Blue D. 15326177 Stabilizer Natural PA66 HS IM Part No: Description: Color: Material: 15355380 TPA 2 Green PBT HS IM Part No: Description: Color: Material: SYSTEM NOTES: Connector 40M 47.3L x 32.4H x 64.9W Brown PA66 HS IM See Page 1.42 Part No: Description: Number Req: Color: Material: 15317694 15336387 Lever Lock Natural PA66 HS IM 14% GF * Terminals See Page 1.32. KEY: 150 SERIES 280 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 1.44 http://connectors.delphi.com Metri-Pack Series SE AL N SE E U D D U E U N AL Available in device and in-line connections for vehicle applications, Metri-Pack 150 Series connectors can meet or exceed the requirements for most marine, appliance, and industrial control applications. S L EA ED S S E ALE D Available in device and in-line connections for underhood vehicle applications, Metri-Pack 150 Series sealed connectors can meet or exceed the requirements for most marine, appliance, and industrial control applications. Utilizing triple-rib peripheral silicone rubber seals, Metri-Pack 150 Series sealed systems are ideally suited for critical, low-energy electronic applications that require protection from environmental hazards. Ideally suited for limited space applications that do not require environmental protection, Metri-Pack 150 Series products are extremely versatile. 5 150 Metri-Pack Features * * * * * * Connector Position Assurance (CPA) Terminal Position Assurance (TPA) 14 Amps continuous maximum current rating Small overall dimensions Low energy, low voltage capability Excellent resistance to temperature, chemicals and abrasion * -40C to 125C temperature range http://connectors.delphi.com 2.1 Metri-Pack Series 150 SE AL SE AL Metri-Pack Series N E U D D U E U N Metri-Pack Series 150 Cross Sectional View Terminal Terminal TPA Cable Cable Female Connector TPA Male Connector CPA (Connector Position Assurance) Female Terminal TPA (Terminal Position Assurance) Female Connector 150 Female Terminals Unsealed 2 150 Female Connectors Unsealed Part # Cable Range (mm ) Material Plating # Cavities Connector Color Material TPA 12047767 1.0-0.80 Silicon Bronze Tin 1 12047682 Black PA66 HS IM - 12064971 0.50-0.35 Silicon Bronze Tin 2 12047662 Black PA66 HS IM 15324070 2 12052832 Black PA66 HS IM 15324070 3 12047781 Black PA66 HS IM 12047783 3 12064758 Black PA66 HS IM 12047783 4 12047785 Black PA66 HS IM 15324070 4 12064760 Black PA66 HS IM 15324070 4 12092162 Black PA66 HS IM 12092164 6 12064762 Lt. Gray PA66 HS IM 12064764 12045689 150 Tangless Female Terminals Unsealed Part # Cable Range (mm2) Material Plating 12129484 1.0-0.80 Silicon Bronze Tin 12129373 0.5-0.35 Silicon Bronze Tin 8 12047886 Black PA66 HS IM 8 12064766 Blue PBT 12064768 10 12064769 Cream PA66 HS IM 12064771 NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 2.2 http://connectors.delphi.com Metri-Pack Series SE AL SE AL N E U D D U E U N Metri-Pack Series 150 Unsealed System Application Information ....... 0.35-1.0 CURRENT RANGE (AMPS): TEMP RANGE OC: RESISTANCE: TEMPERATURE RISE (OC) CABLE RANGE (mm2): ........ 0-14 ........... -40 to 125 ....... <10m@20mV VOLTAGE DROP: .... <10.0 mV/amp CENTERLINE SPACING (mm): BLADE WIDTH (mm): 100 0.50 80 0.80 60 1.0 40 20 0 ...... 3.5 0 ................. 1.5 5 10 15 20 MAXIMUM CURRENT (AMPS) 1 5 0 Series Terminals - T i n P l a t e d TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* TEMPERATURE DERATING CURVES* 20 1.0 0.80 15 0.50 10 5 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) CURRENT (AMPS) *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative. Male Terminal TPA (Terminal Position Assurance) Male Connector 150 Male Connectors Unsealed # Cavities Connector Color Material TPA 1 12047683 Black PA66 HS IM - 2 12047663 Black PA66 HS IM 12047665 2 12052833 Black PA66 HS IM 12047665 3 12047782 Black PA66 HS IM 12047784 3 12064759 Black PBT 12047784 4 12047786 Black PA66 HS IM 12047787 4 12064761 Black PBT 12047787 4 12092163 Black PA66 HS IM 12092164 6 12064763 Gray PBT 12064765 8 12045688 Black PA66 HS IM 12045690 SECTION NOTES: 8 12064767 Blue PBT 12045690 * Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specified. 10 12064770 Cream PA66 HS IM 12064772 * Female connections for device applications, see page 2.20. 150 Male Terminals Unsealed Part # Cable Range (mm2) Material Plating 12047581 0.80-0.50 Tin Brass Tin 12059894 0.50-0.35 Tin Brass Tin NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 2.3 SE AL SE AL Metri-Pack Series N E U D D U E U N Metri-Pack Series 150 A B H: 7.7 H: 7.0 L: 17.0 W: 6.5 W: 9.4 L: 33.0 Total Mated Length: 38.1mm A. B. Part No: 12047682 Description: Size: Color: Material: Terminals: Connector 1F 17.0L x 7.0H x 6.5W Black PA66 HS IM See Page 2.2 Part No: 12047683 Description: Size: Color: Material: Terminals: Connector 1M 33.0L x 7.7H x 9.4W Black PA66 HS IM See Page 2.3 F D E C H: 10.3 H: 8.7 L: 17.0 W: 8.3 L: 33.0 W:11.9 Total Mated Length: 41.0mm C. Part No: Description: Size: Material: Terminals: D. Connector 2F 17.0L x 8.7H x 8.3W PA66 HS IM See Page 2.2 Part No: Description: Color: Material: 12047662 (Black) 12059249 (Cream) 15324070 TPA Lt. Gray PA66 HS IM E. Part No: 12047663 (Black) 12059250 (Cream) Description: Size: Material: Terminals: F. Connector 2M (Clip Slot) 33.0L x 10.3H x 11.9W PA66 HS IM See Page 2.3 Part No: 12047665 Description: Color: Material: TPA Md. Gray PA66 HS IM NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 2.4 http://connectors.delphi.com Metri-Pack Series SE AL SE AL N E U D D U E U N Metri-Pack Series 150 C E D A B H: 17.3 H: 17.3 L: 21.4 W: 12.5 L: 33.0 W: 14.9 Total Mated Length: 43.1mm A. Part No: Description: Size: Color: Material: Terminals: B. Part No: Description: Color: Material: C. Part No: Description: Size: Color: Material: Terminals: E. 15324070 TPA Lt. Gray PA66 HS IM Part No: Description: Color: Material: D. 12052832 Connector 2F 21.4L x 17.3H x 12.5W Black PA66 HS IM See Page 2.2 Part No: Description: Color: Material: 12052833 Connector 2M (Clip Slot) 33.0L x 17.3H x 14.9W Black PA66 HS IM See Page 2.3 12047665 TPA Md. Gray PA66 HS IM 12052834 CPA Green PP J G H F H: 10.1 H: 9.0 L: 17.0 W: 11.8 L: 33.0 W: 15.4 Total Mated Length: 41.3mm F. Part No: Description: Size: Material: Terminals: G. Connector 3F 17.0L x 9.0H x 11.8W PA66 HS IM See Page 2.2 Part No: Description: Color: Material: 12065422 (Cream) 12047781 (Black) 12047783 TPA Md. Gray PA66 HS IM H. Part No: Description: Size: Material: Terminals: J. Connector 3M (Clip Slot) 33.0L x 10.1H x 15.4W PA66 HS IM See Page 2.3 Part No: Description: Color: Material: 12065423 (Cream) 12047782 (Black) 12047784 TPA Gray PBT NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 2.5 SE AL SE AL Metri-Pack Series N E U D D U E U N Metri-Pack Series 150 C E D A B H: 17.3 H: 17.3 L: 21.4 W: 11.8 L: 33.0 W: 15.4 Total Mated Length: 47.1mm A. B. Connector 3F 21.4L x 17.3H x 11.8W Black PA66 HS IM See Page 2.2 Part No: 12064759 Description: Size: Color: Material: Terminals: E. Part No: 12047783 Description: Color: Material: C. D. Part No: 12064758 Description: Size: Color: Material: Terminals: TPA Md. Gray PA66 HS IM Connector 3M (Clip Slot) 33.0L x 17.3H x 15.4W Black PBT See Page 2.3 Part No: 12047784 Description: Color: Material: TPA Gray PBT Part No: 12052834 Description: Color: Material: CPA Green PP J G H F H: 11.9 H: 10.4 L: 17.0 W: 12.4 L: 33.0 W: 16.0 Total Mated Length: 42.2mm F. Part No: 12089248 (Cream) 12047785 (Black) Description: Size: Material: Terminals: G. Connector 4F 17.0L x 10.4H x 12.4W PA66 HS IM See Page 2.2 Part No: 15324070 Description: Number Req: Color: Material: TPA 2 Lt. Gray PA66 HS IM H. Part No: 12089247 (Cream) 12047786 (Black) Description: Size: Material: Terminals: J. Connector 4M (Clip Slot) 33.0L x 11.9H x 16.0W PA66 HS IM See Page 2.3 Part no: 12047787 Description: Color: Material: TPA Blue PBT NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 2.6 http://connectors.delphi.com Metri-Pack Series SE AL SE AL N E U D D U E U N Metri-Pack Series 150 C B D E A H: 19.0 H: 16.5 L: 33.0 W: 15.4 L: 21.4 W: 19.0 Total Mated Length: 47.9mm A. B. Connector 4F 21.4L x 16.5H x 15.4W Black PA66 HS IM See Page 2.2 Part No: 12064761 Description: Size: Color: Material: Terminals: E. Part No: 15324070 Description: Number Req: Color: Material: C. D. Part No: 12064760 Description: Size: Color: Material: Terminals: TPA 2 Lt. Gray PA66 HS IM Connector 4M (Clip Slot) 33.0L x 19.0H x 19.0W Black PBT See Page 2.3 Part No: 12047787 Description: Color: Material: TPA Blue PBT Part No: 12052834 Description: Color: Material: CPA Green PP G G H F H: 13.0 H: 7.3 L: 17.0 W: 20.0 L: 41.5 W: 22.1 Total Mated Length: 43.3mm F. Part No: 12092162 Description: Size: Color: Material: Terminals: G. Connector 4F 17.0L x 7.3H x 20.0W Black PA66 HS IM See Page 2.2 H. Part No: 12092163 Description: Size: Color: Material: Terminals: Connector 4M (Clip Slot) 41.5L x 13.0H x 22.1W Black PA66 HS IM See Page 2.3 Part No: 12092164 Description: Number Req: Color: Material: TPA 2 Blue PA66 HS IM NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 2.7 SE AL SE AL Metri-Pack Series N E U D D U E U N Metri-Pack Series 150 C A H: 14.4 H: 10.5 L: 17.0 L: 33.0 W: 14.5 W: 16.4 D B Total Mated Length: 38.3mm A. C. Part No: 12131283 Description: Size: Color: Material: Terminals: B. Connector 4F 17.0L x 10.5H x 14.5W Black PA6 See Page 2.2 D. Part No: 12131361 Description: Color: Material: Part No: 12131285 Description: Size: Color: Material: Terminals: Secondary Lock Yellow PA66 25% GF Connector 4M (Clip Slot) 33.0L x 14.4H x 16.4W Black PA66 See Page 2.3 Part No: 12131372 Description: Color: Material: Note: Secondary Lock Yellow PA66 25% GF M Clip-on Connector also available G E H: 11.3 H: 8.0 F W: 20.0 L: 17.0 F W: 22.3 L: 33.0 Total Mated Length: 38.3mm E. Part No: 12147054 Description: Size: Color: Material: Terminals: F. Connector 5F 17.0L x 8.0H x 20.0W Black PA6 See Page 2.2 G. Part No: 12185636 Description: Size: Color: Material: Terminals: Note: Connector 5M (Clip Slot) 33.0L x 11.3H x 22.3W Black PA66 See Page 2.3 Clip Version available Part No: 12147055 Description: Number Req: Color: Material: Secondary Lock 2 Yellow PA66 25% GF NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 2.8 http://connectors.delphi.com Metri-Pack Series SE AL SE AL N E U D D U E U N Metri-Pack Series 150 C E D A B H: 23.1 H: 20.6 L: 21.5 L: 33.0 W: 16.4 W: 18.4 Total Mated Length: 50.1mm A. B. Connector 6F 21.5L x 20.6H x 16.4W Lt. Gray PA66 HS IM See Page 2.2 Part No: 12064763 Description: Size: Color: Material: Terminals: E. Part No: 12064764 Description: Number Req: Color: Material: C. D. Part No: 12064762 Description: Size: Color: Material: Terminals: TPA 2 Blue PBT Connector 6M (Clip Slot) 33.0L x 23.1H x 18.4W Gray PBT See Page 2.3 Part No: 12064765 Description: Color: Material: TPA Black PBT Part No: 12052834 Description: Color: Material: CPA Green PP H F H: 18.4 H: 14.5 L: 17.0 L: 33.0 W: 14.5 W: 16.4 G J Total Mated Length: 38.3mm F. Part No: 15396848 Description: Size: Color: Material: Terminals: G. Connector 6F 17.0L x 14.5H x 14.5W Black PA6 See Page 2.2 Part No: 12131358 Description: Color: Material: Secondary Lock Yellow PA66 25% GF H. Part No: 15396849 Description: Size: Color: Material: Terminals: J. Connector 6M 33.0L x 18.4H x 16.4W Black PA66 See Page 2.3 Part No: 12131370 Description: Color: Material: Secondary Lock Yellow PA66 25% GF NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 2.9 SE AL SE AL Metri-Pack Series N E U D D U E U N Metri-Pack Series 150 D C A B H: 15.9 H: 14.9 L: 33.0 W: 15.3 L: 17.0 W: 18.9 Total Mated Length: 41.2mm A. B. C. Part No: 12047886 Description: Size: Color: Material: Terminals: Connector 8F 17.0L x 14.9H x 15.3W Black PA66 HS IM See Page 2.2 D. Part No: 12045689 Description: Number Req: Color: Material: Part No: 12045688 Description: Size: Color: Material: Terminals: TPA 2 Md. Gray PA66 HS IM Connector 8M (Clip Slot) 33.0L x 15.9H x 18.9W Black PA66 HS IM See Page 2.3 Part No: 12045690 Description: Color: Material: TPA Natural PBT G J H E F H: 23.1 H: 20.6 L: 21.5 W: 19.9 W: 21.9 L: 33.0 Total Mated Length: 48.3mm E. Part No: 12064766 Description: Size: Color: Material: Terminals: F. Connector 8F 21.5L x 20.6H x 19.9W Blue PBT See Page 2.2 H. Part No: 12064767 Description: Size: Color: Material: Terminals: Connector 8M (Clip Slot) 33.0L x 23.1H x 21.9W Blue PBT See Page 2.3 Part No: 12064768 Description: Number Req: Color: Material: G. TPA 2 Black PBT J. Part No: 12045690 Description: Color: Material: TPA Natural PBT Part No: 12052834 Description: Color: Material: CPA Green PP NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 2.10 http://connectors.delphi.com Metri-Pack Series SE AL SE AL N E U D D U E U N Metri-Pack Series 150 C E D A B H: 23.1 H: 20.6 L: 21.5 W: 23.4 L: 33.0 W: 25.4 Total Mated Length: 48.3mm A. Part No: 12064769 Description: Size: Color: Material: Terminals: B. Part No: 12064771 Description: Number Req: Color: Material: C. Connector 10F 21.5L x 20.6H x 23.4W Cream PA66 HS IM See Page 2.2 TPA 2 Md. Gray PA66 HS IM D. Part No: 12064770 Description: Size: Color: Material: Terminals: E. Connector 10M (Clip Slot) 33.0L x 23.1H x 25.4W Cream PA66 HS IM See Page 2.3 Part No: 12064772 Description: Color: Material: TPA Black PBT Part No: 12052834 Description: Color: Material: CPA Green PP NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 2.11 S S S Metri-Pack Series L EA ED E ALE D Metri-Pack Series 150 Cross Sectional View Terminal Terminal TPA Connector Seal TPA Cable Cable Cable Seal Cable Seal Female Connector Assembly Male Connector TPA (Terminal Position Assurance) 150 Female Terminals Sealed Part # Cable Range (mm2) Material Plating 12048074 1.0-0.80-0.50 Silicon Bronze Tin 12084200 0.50-0.35 Silicon Bronze Tin 12160223 1.0-0.80 Beryllium Copper Silver/Nickel 12160222 0.50-0.35 Beryllium Copper Silver/Nickel Female Terminal Cable Seal 150.2 Pull-to-Seat Female Terminals* Part # Cable Range (mm2) Material Plating 12124075 1.0-0.80 Silicon Bronze Tin 12124076 0.50-0.35 Silicon Bronze Tin 12161184 1.0-0.80 Beryllium Copper Tin Female Connector Assembly 150 Female Connector Assemblies Sealed * To be used with female connections, see page 2.22 150 Metri-Pack Cable Seals # Cavities Conn. Asm. Color Material TPA 2 12052641 Black PA66 HS IM 12052634 3 12110293 Black PA66 HS IM 12052845 Reel Part # Loose Part # Cable Dia. Material Color 4 12162144 Black PA66 HS IM 12047948 12052924 15324973 2.85-2.03 Silicone Dk. Red 5 12146045 Cream PA66 HS IM 12092844 12089442 15324976 2.15-1.60 Silicone White 6 12052848 Black PA66 HS IM 12052850 12052925 15324974 1.70-1.29 Silicone Blue 8 12047937 Black PA66 HS IM 12066304 12124669 15324975 1.009-0.995 Silicone Tan 10 12065425 Black PA66 HS IM 12177082 NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 2.12 http://connectors.delphi.com Metri-Pack Series S L EA ED S S E ALE D Metri-Pack Series 150 Sealed System Application Information RESISTANCE: TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* ......... 0-14 ........... -40 to 125 ....... <10m@20mV VOLTAGE DROP: .... <10.0 mV/amp CENTERLINE SPACING (mm): BLADE WIDTH (mm): ....... 6.0 100 0.50 80 0.80 60 1.0 40 20 0 ................. 1.5 0 5 10 15 20 MAXIMUM CURRENT (AMPS) CURRENT RANGE (AMPS): TEMP RANGE OC: 1 5 0 Series Terminals - T i n P l a te d ........ 0.35-1.0 TEMPERATURE RISE (OC) CABLE RANGE (mm2): TEMPERATURE DERATING CURVES* 20 1.0 0.80 15 0.50 10 5 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) CURRENT (AMPS) *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative. TPA (Terminal Position Assurance) CPA (Connector Position Assurance) Male Terminal Cable Seal 150 Male Terminals Sealed Male Connector Part # Cable Range (mm2) Material Plating 12045773 0.80-0.50 Tin Brass Tin 12077628 0.50-0.35 Tin Brass Tin 150 Metri-Pack Cavity Plug* 150 Male Connectors Sealed # Cavities Connector Color Material TPA Part # Cavity Inside Diameter Material Color 2 12162000 Black PA66 HS IM 12052634 12059168 5.2mm Silicone Dk. Red 3 12129615 Black PA66 HS IM 12052845 4 12162102 Black PBT 30% GF 12047948 5 12103974 Natural PBT 30% GF 12092844 6 12124107 Black PA66 HS IM 12052850 8 12047931 Black PBT 30% GF 15324525 * Different color and connector indexing features are also available. 10 12045808 Black PBT 30% GF 12177082 * Female connections for device applications, see page 2.21. *Cavity plugs seal unused female and male cavities SECTION NOTES: * Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specified. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 2.13 S S S Metri-Pack Series L EA ED E ALE D Metri-Pack Series 150 B B A C H: 18.6 H: 18.6 D W: 23.0 L: 26.0 L: 45.5 D W: 23.0 Total Mated Length: 58.5mm A. Part No: Description: Size: Material: Terminals: Seals/Plugs: B. C. 12052641 (Black) 12052644 (Lt. Gray) Connector Assembly 2F 26.0L x 18.6H x 23.0W PA66 HS IM See Page 2.12 See Page 2.12, 2.13 Description: Size: Material: Terminals: Seals/Plugs: D. Part No: 12052634 Description: Number Req: Color: Material: Part No: 12162000 (Black) 12162343 (Lt. Gray) TPA 2 Blue PA66 HS IM Connector 2M (Clip Slot-Self Locking) 45.5L x 18.6H x 23.0W PA66 HS IM See Page 2.13 See Page 2.12, 2.13 Part No: 15327799 (Optional) Description: Number Req: Color: Material: Conduit TPA 2 Black PA6 H F F E G H: 22.0 H: 22.3 L: 26.0 W: 29.0 W: 29.0 L: 45.5 J J E. Part No: 12110293 Description: Size: Color: Material: Terminals: Seals/Plugs: F. Total Mated Length: 59.4mm Connector Assembly 3F 26.0L x 22.3H x 29.0W Black PA66 HS IM See Page 2.12 See Page 2.12, 2.13 G. Part No: 12129615 Description: Size: Color: Material: Terminals: Seals/Plugs: Connector 3M (Clip Slot-Self Locking) 45.5L x 22.0H x 29.0W Black PA66 HS IM See Page 2.13 See Page 2.12, 2.13 J. Part No: 10740397 (Optional) Description: Number Req: Color: Material: Conduit TPA 2 Black PA6 Part No: 12052845 Description: Number Req: Color: Material: TPA 2 Natural PA66 HS IM H. Part No: 12020833 Description: Color: Material: CPA Gray PBT NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 2.14 http://connectors.delphi.com Metri-Pack Series S L EA ED S S E ALE D Metri-Pack Series 150 D B B A C H: 22.2 H: 21.8 W: 35.0 L: 26.0 L: 45.5 W: 34.6 E Total Mated Length: 58.4mm E A. Description: Size: Color: Material: Terminals: Seals/Plugs: B. C. Part No: 12162144 Part No: 12162102 Description: Connector Assembly 4F 26.0L x 21.8H x 35.0W Black PA66 HS IM See Page 2.12 See Page 2.12, 2.13 Size: Color: Material: Terminals: Seals/Plugs: Connector 4M (Clip Slot-Self Locking) 45.5L x 22.2H x 34.6W Black PBT 30% GF See Page 2.13 See Page 2.12, 2.13 Part No: 12047948 Description: Number Req: Color: Material: D. TPA 2 Black PA66 HS IM Part No: 12020833 Description: Color: Material: E. J G CPA Gray PBT Part No: 10719337 (Optional) Description: Number Req: Color: Material: Conduit TPA 2 Black PA6 G F H H: 27.0 H: 27.5 L: 27.4 W: 29.0 L: 45.5 W: 29.0 Total Mated Length: 60.5mm F. Part No: 12146045 Description: Size: Color: Material: Terminals: Seals/Plugs: G. Connector Assembly 5F 27.4L x 27.5H x 29.0W Cream PA66 HS IM See Page 2.12 See Page 2.12, 2.13 Part No: 12092844 Description: Number Req: Color: Material: TPA 2 Blue PA66 HS IM H. Part No: 12103974 Description: Size: Color: Material: Terminals: Seals/Plugs: J. Connector 5M 45.5L x 27.0H x 29.0W Natural PBT 30% GF See Page 2.13 See Page 2.12, 2.13 Part No: 12020833 Description: Color: Material: CPA Gray PBT NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 2.15 S S S Metri-Pack Series L EA ED E ALE D Metri-Pack Series 150 B D B C A H: 28.1 H: 28.7 L: 45.5 W: 29.0 L: 27.4 W: 29.0 Total Mated Length: 60.5mm A. Description: Size: Color: Material: Terminals: Seals/Plugs: B. C. Part No: 12052848 Connector Assembly 6F 27.4L x 28.7H x 29.0W Black PA66 HS IM See Page 2.12 See Page 2.12, 2.13 D. Part No: 12052850 Description: Number Req: Color: Material: Part No: 12124107 Description: Size: Color: Material: Terminals: Seals/Plugs: Part No: 12020833 Description: Color: Material: TPA 2 Md. Gray PA66 HS IM Connector 6M (Clip Slot-Self Locking) 45.5L x 28.1H x 29.0W Black PA66 HS IM See Page 2.13 See Page 2.12, 2.13 CPA Gray PBT J F G E H H: 27.3 H: 28.8 L: 44.6 W: 35.2 W: 35.2 L: 27.4 Total Mated Length: 60.4mm E. Part No: 12047937 (Black) G. Part No: 12047931 (Black) Description: Connector Assembly 8F Description: Part No: 12047938 (Lt. Gray) Part No: 12047933 (Gray) Description: Connector Assembly 7F Description: Connector 7M (Clip Slot) Part No: 12052600 (Md. Gray) Part No: 12052480 (Dk. Gray) Description: Size: Material: Terminals: Seals/Plugs: Connector Assembly 5F 27.4L x 28.8H x 35.2W PA66 HS IM See Page 2.12 See Page 2.12, 2.13 Description: Size: Material: Terminals: Seals/Plugs: Connector 5M (Clip Slot) 44.6L x 27.3H x 35.2W PBT 30% GF See Page 2.13 See Page 2.12, 2.13 F. Part No: 12066304 Description: Color: Material: TPA Md. Gray PA66 HS IM H. Connector 8M (Clip Slot) J. Part No: 12020833 Description: Color: Material: CPA Gray PBT Part No: 15324525 Description: Color: Material: TPA Black PA66 HS IM NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 2.16 http://connectors.delphi.com Metri-Pack Series S L EA ED S S E ALE D B B D A Metri-Pack Series 150 C H: 27.0 H: 28.4 W: 42.2 E L: 44.6 W: 42.2 L: 26.0 E Total Mated Length: 60.0mm A. Part No: 12065425 (Black) 12065426 (Md. Gray) Description: Size: Material: Terminals: Seals/Plugs: B. Connector Assembly 10F 26.0L x 28.4H x 42.2W PA66 HS IM See Page 2.12 See Page 2.12, 2.13 Part No: 12177082 Description: Number Req: Color: Material: TPA 2 Md. Gray PA66 HS IM C. Part No: 12045808 (Black) 12052189 (Gray) Description: Size: Material: Terminals: Seals/Plugs: D. Part No: 12020833 Description: Color: Material: E. Connector 10M (Clip Slot) 44.6L x 27.0H x 42.2W PBT 30% GF See Page 2.13 See Page 2.12, 2.13 CPA Gray PBT Part No: 10719339 (Optional) Description: Number Req: Color: Material: Conduit TPA 2 Black PA6 NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 2.17 SE AL SE AL Metri-Pack Series N E U D D U E U N Metri-Pack Series 150 Device Connections Metri-Pack OBD II N On-Board Diagnostic Connection System The On-Board Diagnostic Connection System is designed to meet SAE J1962 specifications using ISO standard male terminals. The 16 Terminal Male Test Equipment Connector includes a nylon insulator with ISO standard copper alloy male terminals. The Female Vehicle Connector is designed for under dash application, and accepts 150 Series Metri-Pack tangless female terminals available in silicon bronze. B C A E D H: 23.2 H: 19.0 W: 69.1 W: 41.1 L: 32.5 L: 27.0 A. D. Part No: 12110250 Description: Size: Connector 16F (Fastener Mounting) 27.0L x 23.2H x 69.1W Part No: 15317575 Description: Size: Color: Material: Terminals: Connector 16F (Snap Mounting) 17.0L x 23.2H x 52.0W Black PA66 HS IM See Page 2.2 B. Part No: 12146933 Description: Color: Material: C. E. Connector 16M 32.5L x 19.0H x 41.1W Red PBT 30% GF See Page 2.3 For molding details refer to drawing 12110256 Part No: 12110254 Description: Material: Clip Stainless Steel Cover Black PP IM Part No: 12160437 Description: Number Req: Color: Material: F. Part No: 12110252 Description: Size: Color: Material: Terminals: Note: TPA 2 Blue PA66 HS IM F H: 23.0 Part No: 12185280 Description: Size: Color: Material: Terminals: G. Connector 16F 28.0L x 23.0H x 61.0W White PA66 See Page 2.2 G W: 61.0 L: 28.0 Part No: 12185279 Description: Color: Material: Cover Black PA66 NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 2.18 http://connectors.delphi.com SE AL SE AL N E U D D N E U U Metri-Pack Series Metri-Pack Series 150 Device Connections A Total Molded System Length: 100.0mm A. Description: Connector Assembly 16M OBD II Part No: 12143692 Length: 3 Feet (915mm) Part No: 12143693 Length: 8 Feet (2440mm) Part No: 12143694 Length: 12 Feet (3660mm) NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 2.19 SE AL SE AL Metri-Pack Series N E U D D U E U N Metri-Pack Series 150 Device Connections B A H: 7.4 W: 24.1 L: 17.0 A. Part No: 12059800 Description: Size: Color: Material: Terminals: Typical App: B. Connector 5F 17.0L x 7.4H x 24.1W Black PA66 HS IM See Page 2.2 Motor H G F Part No: 12059801 Description: Color: Material: H: 18.5 TPA Md. Gray PA66 HS IM L: 17.0 F. Part No: 12064862 Description: Size: Color: Material: Terminals: Typical App: E D C G. H: 14.7 W: 22.3 W: 28.9 Connector 8F 17.0L x 18.5H x 28.9W Black PA66 HS IM See Page 2.2 Mirror Switch Part No: 12064863 Description: Color: Material: TPA Lt. Gray PA66 HS IM L: 25.0 H. C. Part No: 12064860 Description: Size: Color: Material: Terminals: Typical App: D. CPA Gray PBT Part No: 12064861 Description: Color: Material: E. Connector 6F 25.0L x 14.7H x 22.3W Black PBT See Page 2.2 Switch Part No: 12020833 Description: Color: Material: TPA Md. Gray PA66 HS IM Part No: 12052834 Description: Color: Material: CPA Green PP NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 2.20 http://connectors.delphi.com Metri-Pack Series S L EA ED S S E ALE D B A H: 12.1 W: 24.2 L: 26.0 A. G F Part No: 12162017 Description: Size: Color: Material: Terminals: Seals/Plugs: Typical App: E B. H: 28.0 Connector Assembly 2F 26.0L x 12.1H x 24.2W Md. Gray PA66 HS IM See Page 2.12 See Page 2.12, 2.13 Compressor Part No: 12124824 Description: Color: Material: TPA Black PA66 HS IM L: 26.0 W: 27.4 E. Part No: 12077591 Description: Size: Color: Material: Terminals: Seals/Plugs: Typical App: F. Connector Assembly 5F 26.0L x 28.0H x 27.4W Black PA66 HS IM See Page 2.12 See Page 2.12, 2.13 EGR Valve D C Part No: 12052898 Description: Color: Material: G: Part No: 12020833 Description: Color: Material: H: 24.8 TPA Black PA66 HS IM CPA Gray PBT L: 26.0 W: 22.3 C. Part No: 12065298 Description: Size: Color: Material: Terminals: Seals/Plugs: Typical App: D. Connector Assembly 4F 26.0L x 24.8H x 22.3W Black PA66 HS IM See Page 2.12 See Page 2.12, 2.13 Switch Part No: 12066176 Description: Color: Material: TPA Black PA66 HS IM NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 2.21 Metri-Pack Series 150 Device Connections S S S Metri-Pack Series L EA ED E ALE D Metri-Pack Series 150.2 Pull-to-Seat A C H: 17.4 Multiple Cable Seal (Included) H: 18.4 W: 16.0 L: 27.1 A. Multiple Cable Seal (Included) C. Part No: 12162193 (Black/Green Seal) Part No: 12162182 (Black/Green Seal) 2.66 -2.00 Cable O.D. Part No: 2.66 -2.00 Cable O.D. 12162197 (Md. Gray/Green Seal) Part No: 12162280 (Md. Gray/Green Seal) Description: Size: Material: Terminals: Typical App: 2.66 -2.00 Cable O.D. Connector Assembly 3F 27.1L x 17.4H x 19.5W PA66 HS IM See Page 2.12 Crankshaft Sensor 2.66 -2.00 Cable O.D. Part No: 12162198 (Md. Gray/Tan Seal) 2.15 -1.65 Cable O.D. Part No: 12162199 (Md. Gray/Orange Seal) 1.85 -1.47 Cable O.D. Connector Assembly 2F 27.1L x 18.4H x 16.0W PA66 HS IM See Page 2.12 Temperature Sensors Description: Size: Material: Terminals: Typical App: L: 27.1 D. 2.66 -2.00 Cable O.D. 2.66 -2.00 Cable O.D. 12162216 (Black/Lt. Gray Seal) 2.66 -2.00 Cable O.D. Part No: W: 23.0 Part No: 12162188 (Black/Green Seal) W: 19.4 Part No: 12162215 (Black/Brown Seal) Part No: H: 18.4 H: 11.0 L: 22.1 B. D Multiple Cable Seal (Included) B Multiple Cable Seal (Included) W: 19.5 L: 27.1 12162217 (Black/Gray Seal) 2.15 -1.65 Cable O.D. Part No: 12162218 (Black/Yellow Seal) Description: Size: Material: Terminals: Typical App: 2.15 -1.65 Cable O.D. Connector Assembly 2F 22.1L x 11.0H x 19.4W PA66 HS IM See Page 2.12 Throttle Body Injector Part No: 12162191 (Black/Blue Seal) Description: Size: Material: Terminals: Typical App: 2.66 -2.00 Cable O.D. Connector Assembly 4F 27.1L x 18.4H x 23.0W PA66 HS IM See Page 2.12 Distributor Module E. Part No: 12162210 (Black/Green Seal) 2.66 -2.00 Cable O.D. Part No: 12162260 (Black/Tan Seal) 2.15 -1.65 Cable O.D. E H: 17.7 Multiple Cable Seal (Included) W: 30.0 L: 27.1 Part No: 12162261 (Black/Lt. Gray Seal) Description: Size: Material: Terminals: Typical App: 1.85 -1.47 Cable O.D. Connector Assembly 6F 27.1L x 17.7H x 30.0W PA66 HS IM See Page 2.12 Various NOTE: GT series equivalents available for several Metri-Pack 150 Pull-to-Seat connector assemblies. Please refer to cross reference table on page 1.11 in the GT section. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 2.22 http://connectors.delphi.com Metri-Pack Series SE AL N SE E U D D U E U N AL Available in device and in-line connections for vehicle applications, Metri-Pack 280 Series connectors can meet or exceed the requirements for most marine, appliance, and industrial control applications. Ideally suited for limited space applications that do not require environmental protection, Metri-Pack 280 Series products are extremely versatile. S L EA ED S S E ALE D Available in device and in-line connections for underhood vehicle applications, Metri-Pack 280 Series sealed connectors can meet or exceed the requirements for most marine, appliance, and industrial control applications. Utilizing triple-rib peripheral silicone rubber seals, Metri-Pack 280 Series sealed systems are ideally suited for critical, low-energy electronic applications that require protection from environmental hazards. 280 Metri-Pack Features * Connector Position Assurance (CPA) * Terminal Position Assurance (TPA) * 30 Amps continuous maximum current rating * Small overall dimensions * Low energy, low voltage capability * Excellent resistance to temperature, chemicals and abrasion * Standard ISO 2.8mm configuration * -40C to 125C temperature range http://connectors.delphi.com 2.23 Metri-Pack Series 280 SE AL SE AL Metri-Pack Series N E U D D U E U N Metri-Pack Series 280 Cross Sectional View Terminal Terminal TPA Cable Cable TPA Female Connector Male Connector CPA (Connector Position Assurance) 280 Tangless Female Terminals Unsealed Tangless Female Terminal Part # Cable Range (mm2) Material Plating 12129425 5.0-3.0 Tin Brass Tin 12129663 3.0 Tin Brass Tin 12129424 2.0-1.0 Tin Brass Tin 12110842* 3.0-2.0 Tin Brass Tin 12110844* 1.0-0.80 Tin Brass Tin 12110843* 0.50-0.35 Tin Brass Tin 12129061* 2.0-0.35 Tin Brass Tin *Thin Stock--Electrical current restrictions apply. Female Connector 280 Flexlock Female Connectors Unsealed 280 Female Terminals Unsealed # Cavities Connector Color Material TPA Part # Cable Range (mm2) Material Plating 2 12129081 Black PA66 HS IM 12129083 12015858 5.0-3.0 Tin Brass Tin 3 12129489 Black PA66 HS IM 12129491 12129494 3.0-2.0 Tin Brass Tin 4 12129136 Black PA66 HS IM 12129138 12066214 2.0-1.0 Tin Brass Tin 12034046 0.80-0.50 Tin Brass Tin 12052217 0.50-0.35 Tin Brass Tin 12162597* 3.0-2.0 Tin Brass Tin 280 Female Connectors Unsealed # Cavities Connector Color Material TPA 12064752 Black PA66 HS IM 12064753 12064998 Black PA66 HS IM 12064999 12162595* 1.0-0.80 Tin Brass Tin 6 12162596* 0.50-0.35 Tin Brass Tin 8 *Thin Stock--Electrical current restrictions apply. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 2.24 http://connectors.delphi.com Metri-Pack Series SE AL SE AL N E U D D U E U N Unsealed System Application Information 2 8 0 Series Terminals - T i n P l a t e d ....... 0.35-5.0 CURRENT RANGE (AMPS): TEMP RANGE C: O RESISTANCE: TEMPERATURE RISE (OC) 100 ........ 0-30 .......... -40 to 125 ...... <10m@20mV VOLTAGE DROP: ...... <3.0mV/amp CENTERLINE SPACING (mm): BLADE WIDTH (mm): ...... 5.0 TEMPERATURE DERATING CURVES* 0.50 80 0.80 60 2.0 1.0 3.0 40 5.0 20 0 0 10 20 30 40 CURRENT (AMPS) ................ 2.8 50 MAXIMUM CURRENT (AMPS) CABLE RANGE (mm2): TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* 50 5.0 40 3.0 2.0 30 1.0 0.80 0.50 20 10 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative. Male Terminal TPA (Terminal Position Assurance) Male Connector 280 Male Terminals Unsealed 280 Male Connectors Unsealed # Cavities Connector Color Material TPA 2 12129155 Black PA66 HS IM 12129157 3 12129490 Black PA66 HS IM 12129492 4 12129135 Black PA66 HS IM 12129137 6 12064754 Black PA6 12064755 8 12066195 Black PA66 HS IM 12065141 Part # Cable Range (mm2) Material Plating 12084586 5.0-3.0 Tin Brass Tin 12129498 3.0-2.0 Tin Brass Tin 12020116 2.0-1.0 Tin Brass Tin 12034047 0.80-0.50 Tin Brass Tin 12066271 0.50-0.35 Tin Brass Tin 12020782 0.35 (2 Req'd.) Tin Brass Tin SECTION NOTES: * Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specified. * Different color and connector indexing features are also available. * Female connections for device applications, see page 2.37. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 2.25 Metri-Pack Series 280 SE AL SE AL Metri-Pack Series N E U D D U E U N Metri-Pack Series 280 C B E D A H: 22.0 H: 17.2 L: 23.7 W: 16.2 W: 17.3 L: 40.0 Total Mated Length: 54.3mm A. Part No: 12129081 (Black) 12129082 (Md. Gray) Description: Size: Material: Terminals: B. Part No: 12129083 Description: Color: Material: C. Connector 2F 23.7L x 17.2H x 16.2W PA66 HS IM See Page 2.24 TPA Lt. Gray PA66 HS IM D. Part No: 12129155 (Black) 12129156 (Md. Gray) Description: Size: Material: Terminals: E. Connector 2M (Clip Slot-Self Locking) 40.0L x 22.0H x 17.3W PA66 HS IM See Page 2.25 Part No: 12129157 Description: Color: Material: TPA Lt. Gray PA66 HS IM Part No: 12052834 Description: Color: Material: CPA Green PP NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 2.26 http://connectors.delphi.com Metri-Pack Series SE AL SE AL N E U D D U E U N Metri-Pack Series 280 E C B D A H: 22.0 H: 24.4 L: 40.0 W: 20.7 W: 20.3 L: 23.7 Total Mated Length: 54.3mm A. Part No: 12129489 Description: Size: Color: Material: Terminals: B. D. Connector 3F 23.7L x 24.4H x 20.7W Black PA66 HS IM See Page 2.24 Description: Size: Color: Material: Terminals: Part No: 12129491 Description: Color: Material: C. Part No: 12129490 E. TPA Lt. Gray PA66 HS IM Connector 3M 40.0L x 22.0H x 20.3W Black PA66 HS IM See Page 2.25 Part No: 12129492 Description: Color: Material: TPA Lt. Gray PA66 HS IM Part No: 12052834 Description: Color: Material: CPA Green PP K J F H H: 31.7 G L: 40.0 H: 30.4 W: 17.8 L: 23.7 W: 16.5 F. Part No: 12129136 (Black) 15479020 (Cream) Description: Size: Material: Terminals: G. Part No: 12129138 Description: Color: Material: H. Connector 4F 23.7L x 30.4H x 16.5W PA66 HS IM See Page 2.24 TPA Lt. Gray PA66 HS IM Part No: 12052834 Description: Color: Material: Total Mated Length: 54.0mm J. Part No: 12129135 Description: Size: Color: Material: Terminals: K. Connector 4M (Clip Slot-Self Locking) 40.0L x 31.7H x 17.8W Black PA66 HS IM See Page 2.25 Part No: 12129137 Description: Color: Material: TPA Lt. Gray PA66 HS IM CPA Green PP NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 2.27 SE AL SE AL Metri-Pack Series N E U D D U E U N Metri-Pack Series 280 C B E B E D A H: 29.1 H: 26.6 L: 40.0 W: 20.6 L: 23.0 W: 23.5 Total Mated Length: 57.0mm A. Part No: 12064752 (Black) 15479022 (Cream) Description: Size: Material: Terminals: B. Part No: 12064753 Description: Number Req: Color: Material: C. Connector 6F 23.0L x 26.6H x 20.6W PA66 HS IM See Page 2.24 TPA 2 Md. Gray PA66 HS IM Part No: 12052834 Description: Color: Material: D. Part No: 12064754 Description: Size: Color: Material: Terminals: E. Connector 6M (Clip Slot-Self Locking) 40.0L x 29.1H x 23.5W Black PA6 See Page 2.25 Part No: 12064755 Description: Number Req: Color: Material: TPA 2 Blue PA66 HS IM CPA Green PP NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 2.28 http://connectors.delphi.com Metri-Pack Series SE AL SE AL N E U D D U E U N C B Metri-Pack Series 280 E D A B H: 25.6 H: 24.8 W: 25.5 L: 23.0 W: 26.5 L: 40.0 Total Mated Length: 54.0mm A. Part No: 12064998 Description: Size: Color: Material: Terminals: B. Part No: 12064999 Description: Number Req: Color: Material: C. Connector 8F 23.0L x 24.8H x 25.5W Black PA66 HS IM See Page 2.24 TPA 2 Blue PBT D. Part No: 12066195 Description: Size: Color: Material: Terminals: E. Connector 8M (Clip Slot) 40.0L x 25.6H x 26.5W Black PA66 HS IM See Page 2.25 Part No: 12065141 Description: Color: Material: TPA Md. Gray PA66 HS IM Part No: 12052834 Description: Color: Material: CPA Green PP NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 2.29 S S S Metri-Pack Series L EA ED E ALE D Metri-Pack Series 280 Cross Sectional View Terminal TPA Terminal Connector Seal TPA Cable Cable Cable Seal Cable Seal Female Connector Assembly Male Connector 280 Tangless Female Terminals Sealed Part # Cable Range (mm2) TPA (Terminal Position Assurance) Material Plating 12110853 5.0-3.0 Tin Brass Tin 12129409 2.0-1.0 Tin Brass Tin 12110845* 3.0-2.0 Tin Brass Tin 12110847* 1.0-0.80 Tin Brass Tin 12110846* 0.50-0.35 Tin Brass Tin CPA (Connector Position Assurance) Cable Seal Female Terminal *Thin Stock--Electrical current restrictions apply. 280 Flexlock Female Connector Assemblies Sealed # Cavities Conn. Asm. Color Material TPA 7 12110751 Black PA66 HS IM 12110754 15 12161186 Black PA66 HS IM 12110782 280 Female Terminals Sealed Female Connector Assembly 280 Female Connector Assemblies Sealed # Cavities Conn. Asm. Color Material TPA 1 2 2 3 4 5 Black Black Black Black Md. Gray Md. Gray PA66 HS IM PA66 HS IM PBT PA66 HS IM PA66 HS IM PA66 HS IM 12065249 15300014 12020807 12034145 15300016 15324857 12065172 15300027 12124819 12040977 12129565 12084891 Part # Cable Range (mm2) Material Plating 12077413 3.0 Tin Brass Tin 12129493 3.0-2.0 Tin Brass Tin 12077411 1.0-0.80-0.50 Tin Brass Tin 12084201 0.50-0.35 Tin Brass Tin 12176387 5.0 Beryllium Copper Silver/Nickel 12176388 3.0-2.0 Beryllium Copper Silver/Nickel 280 Metri-Pack Cable Seals 12176389 1.0-0.80 Beryllium Copper Silver/Nickel Reel Part # Loose Part # Cable Dia. Material Color 12015360 12015359 12015284 12041352 12089444 12034365 15324981 15324980 15324982 15324984 15324985 15324983 4.30-3.45 3.49-2.81 2.85-2.03 2.42-2.03 2.15-1.60 1.70-1.29 Silicone Silicone Silicone Silicone Silicone Silicone 280.1 Female Pull-to-Seat Terminals Sealed Part # Cable Range (mm2) Material Plating 12077939 1.0-0.80-0.50 Silicon Bronze Tin 12103360 0.50-0.35 Silicon Bronze Tin Blue Gray Green Tan Purple Dk. Red NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 2.30 http://connectors.delphi.com Metri-Pack Series S L EA ED S S E ALE D Metri-Pack Series 280 Sealed System Application Information 2 8 0 S e ri e s Te rm i n a l s - T i n P l a t e d ): ....... 0.35-5.0 TEMP RANGE C: O RESISTANCE: .......... -40 to 125 ...... <10m@20mV VOLTAGE DROP: ...... <3.0mV/amp CENTERLINE SPACING (mm): BLADE WIDTH (mm): O ........ 0-30 TEMPERATURE RISE ( C) CURRENT RANGE (AMPS): 100 ...... 7.7 ................ 2.8 TEMPERATURE DERATING CURVES* 0.50 80 0.80 60 2.0 1.0 3.0 40 5.0 20 0 0 10 20 30 40 CURRENT (AMPS) 50 MAXIMUM CURRENT (AMPS) CABLE RANGE (mm TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* 2 50 5.0 3.0 40 2.0 1.0 30 0.80 0.50 20 10 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative. TPA (Terminal Position Assurance) Cable Seal Male Terminal 280 Male Terminals Sealed Male Connector Part # Cable Range (mm2) Material Plating 12048254 3.0 Tin Brass Tin 12129497 3.0-2.0 Tin Brass Tin 12048159 0.80-0.50 Tin Brass Tin 12124977 0.50-0.35 Tin Brass Tin 280 Male Connectors Sealed # Cavities Connector Color Material TPA 1 12065171 Black PA66 HS IM 12065249 2 15300002 Black PA66 HS IM 15300014 2 12059450 Black PA66 HS IM 12065279 3 15300003 Black PA66 HS IM 15300015 280 Metri-Pack Cavity Plug* Part # 12010300 Cavity Inside Diameter 6.7mm Material Color Silicone Green *Cavity plugs seal unused female and male cavities. 4 12129600 Dk.Gray PBT 30% GF 15324063 5 12186400 Gray PBT 30% GF 12084673 SECTION NOTES: 7 12110753 Black PA66 HS IM 12110754 * Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specified. 15 12161187 Black PA66 HS IM 14% GF 12176865 * Female Connections for device applications, see page 2.38. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 2.31 S S S Metri-Pack Series L EA ED E ALE D Metri-Pack Series 280 B C B D A H: 23.8 H: 20.7 L: 30.5 L: 55.0 W: 18.3 W: 18.3 Total Mated Length: 70.3mm A. B. Connector Assembly 1F 30.5L x 20.7H x 18.3W Black PA66 HS IM See Page 2.30 See Page 2.30, 2.31 Part No: 12065171 Description: Size: Color: Material: Terminals: Seals/Plugs: Connector 1M 55.0L x 23.8H x 18.3W Black PA66 HS IM See Page 2.31 See Page 2.30, 2.31 Part No: 12065249 Description: Number Req: Color: Material: C. D. Part No: 12065172 Description: Size: Color: Material: Terminals: Seals/Plugs: TPA 2 Black PA66 HS IM Part No: 12052834 Description: Color: Material: CPA Green PP H G F E H: 21.3 H: 13.7 W: 28.5 W: 28.3 L: 49.0 L: 32.0 Total Mated Length: 81.9mm E. Part No: 12124819 Description: Size: Color: Material: Terminals: Seals/Plugs: F. Connector Assembly 2F 32.0L x 13.7H x 28.5W Black PBT See Page 2.30 See Page 2.30, 2.31 Part No: 12020807 Description: Color: Material: TPA Md. Gray PA66 HS IM G. Part No: 12059450 Description: Size: Color: Material: Terminals: Seals/Plugs: H. Connector 2M (Clip Slot) 49.0L x 21.3H x 28.3W Black PA66 HS IM See Page 2.31 See Page 2.30, 2.31 Part No: 12065279 Description: Color: Material: TPA Black PA6 NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 2.32 http://connectors.delphi.com Metri-Pack Series S L EA ED S S E ALE D Metri-Pack Series 280 B B C A H: 20.0 H: 25.0 L: 29.9 W: 25.2 D L: 53.0 W: 25.2 D Total Mated Length: 66.8mm A. B. C. Part No: 15300027 Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 2F 29.9L x 25.0H x 25.2W Black PA66 HS IM See Page 2.30 See Page 2.30, 2.31 D. Part No: 15300014 Description: Number Req.: Color: Material: Part No: 15300002 Description: Size: Color: Material: Terminals: Seals/Plugs: TPA 2 Blue PA66 HS IM Connector 2M 53.0L x 20.0H x 25.2W Black PA66 HS IM See Page 2.31 See Page 2.30, 2.31 Part No: 15327747 (Optional) Description: Number Req.: Color: Material: Conduit TPA 2 Black PA6 H J G E H: 26.5 F H: 26.5 W: 30.4 W: 32.9 L: 53.0 L: 36.7 Total Mated Length: 76.1mm E. Part No: 12040977 Description: Size: Color: Material: Terminals: Seals/Plugs: F. Connector Assembly 3F 36.7L x 26.5H x 30.4W Black PA66 HS IM See Page 2.30 See Page 2.30, 2.31 Part No: 12034145 Description: Color: Material: TPA Black PA66 HS IM G. Part No: 15300003 Description: Size: Color: Material: Terminals: Seals/Plugs: H. Part No: 15300015 Description: Color: Material: J. Connector 3M (Clip Slot) 53.0L x 26.5H x 32.9W Black PA66 HS IM See Page 2.31 See Page 2.30, 2.31 TPA Cream PA66 HS IM Part No: 12020833 Description: Color: Material: CPA Gray PBT NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 2.33 S S S Metri-Pack Series L EA ED E ALE D Metri-Pack Series 280 E B D A C H: 25.0 H: 25.4 W: 40.6 L: 53.0 W: 44.0 L: 29.9 Total Mated Length: 66.7mm A. C. Part No: 12129565 Description: Size: Color: Material: Terminals: Seals/Plugs: B. Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 4F 29.9L x 25.0H x 40.6W Md. Gray PA66 HS IM See Page 2.30 See Page 2.30, 2.31 D. Part No: 15300016 Description: Color: Material: Part No: 12129600 Part No: 15324063 Description: Color: Material: TPA Black PA66 HS IM E. TPA Blue PA66 HS IM Part No: 12020833 Description: Color: Material: K Connector 4M (Clip Slot-Self Locking) 53.0L x 25.4H x 44.0W Dk. Gray PBT 30% GF See Page 2.31 See Page 2.30, 2.31 G CPA Gray PBT J H F H: 23.8 H: 25.0 W: 48.3 W: 49.6 L: 29.9 L: 53.0 Total Mated Length: 67.3mm F. Part No: 12084891 Description: Size: Color: Material: Terminals: Seals/Plugs: G. Connector Assembly 5F 29.9L x 25.0H x 48.3W Md. Gray PA66 HS IM See Page 2.30 See Page 2.30, 2.31 H. J. Part No: 15324857 Description: Color: Material: TPA Black PA66 HS IM Part No: 12186400 Description: Size: Color: Material: Terminals: Seals/Plugs: Part No: 12084673 Description: Color: Material: K. Connector 5M (Clip Slot-Self Locking) 53.0L x 23.8H x 49.6W Gray PBT 30% GF See Page 2.31 See Page 2.30, 2.31 TPA Black PA66 HS IM Part No: 12020833 Description: Color: Material: CPA Gray PBT NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 2.34 http://connectors.delphi.com Metri-Pack Series S L EA ED S S E ALE D Metri-Pack Series 280 C B B D D A H: 41.5 H: 43.5 L: 57.3 W: 36.4 L: 32.1 W: 35.0 Total Mated Length: 77.3mm A. Part No: 12110751 (Black) 12129613 (Md. Gray) 12146841 (Cream) Description: Size: Material: Terminals: Seals/Plugs: B. Part No: 12110753 (Black) 12129614 (Md. Gray) 12146840 (Cream) Description: Size: Material: Terminals: Seals/Plugs: Connector 7M (Clip Slot-Self Locking) 57.3L x 41.5H x 35.0W PA66 HS IM See Page 2.31 See Page 2.30, 2.31 Part No: 12110754 Description: Number Req: Color: Material: C. Connector Assembly 7F 32.1L x 43.5H x 36.4W PA66 HS IM See Page 2.30 See Page 2.30, 2.31 D. TPA 2 Lt. Gray PA66 HS IM Part No: 12052834 Description: Color: Material: CPA Green PP NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 2.35 S S S Metri-Pack Series L EA ED E ALE D Metri-Pack Series 280 E D G B F A H: 39.2 H: 44.4 L: 57.5 W: 53.0 W: 63.2 L: 32.5 C Total Mated Length: 76.6mm A. Part No: 12161186 Description: Size: Color: Material: Terminals: Seals/Plugs: B. Size: Color: Material: Terminals: Seals/Plugs: Connector 15M (Clip Slot-Self Locking) 57.5L x 39.2H x 53.0W Black PA66 HS IM 14% GF See Page 2.31 See Page 2.30, 2.31 TPA Md. Gray PA66 HS IM G. Part No: 12176865 Description: Color: Material: TPA Lt. Gray PA66 HS IM Connector Seal Green Silicone Part No: 12161185 Description: Color: Material: E. Description: Part No: 12110822 Description: Color: Material: D. Part No: 12161187 Part No: 12110782 Description: Color: Material: C. Connector 15F 32.5L x 44.4H x 63.2W Black PA66 HS IM See Page 2.30 See Page 2.30, 2.31 F. CPA Slide Lock Assist Dk. Gray PA66 HS IM 14% GF Part No: 12176640 Description: Color: Material: Spacer Lock Black PP NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 2.36 http://connectors.delphi.com Metri-Pack Series SE AL SE AL N E U D D U E U N B H A H: 14.1 L: 24.0 A. W: 23.3 F H: 18.0 Connector 4F 24.0L x 14.1H x 23.3W Black PA66 HS IM See Page 2.24 Dimmer Switch W: 31.6 L: 23.0 F. Part No: 15324456 Description: Color: Material: C H: 24.2 W: 48.3 L: 29.9 D. G. TPA Cream PA6 Part No: 12052834 Description: Color: Material: Connector 5F 29.9L x 24.2H x 48.3W Md. Gray PA66 HS IM See Page 2.24 Tail Lamp Module Connector 6F 23.0L x 18.0H x 31.6W Black PA66 HS IM See Page 2.24 Wiper Switch Part No: 12092252 Description: Color: Material: H. Part No: 12084890 Description: Size: Color: Material: Terminals: Typical App: Part No: 12092254 Description: Size: Color: Material: Terminals: Typical App: TPA Dk. Green PA66 HS IM D C. G Part No: 12052856 Description: Size: Color: Material: Terminals: Typical App: B. CPA Green PP K Part No: 15324857 Description: Color: Material: J TPA Black PA66 HS IM H: 13.9 E W: 39.6 L: 24.0 H: 11.7 J. W: 46.1 L: 23.0 E. Metri-Pack Series 280 Device Connections Part No: 12041301* Description: Connector 8F Size: 23.0L x 11.7H x 46.1W Color: Black Material: PP Terminals: See Page 2.24 Typical App: Various *Hinged secondary lock. Part No: 12052854 Description: Size: Color: Material: Terminals: Typical App: K. Connector 7F 24.0L x 13.9H x 39.6W Black PA66 HS IM See Page 2.24 Wiper Switch Part No: 12124811 Description: Color: Material: TPA Cream PA66 HS IM NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 2.37 S S S Metri-Pack Series L EA ED E ALE D Metri-Pack Series 280 Device Connections C A B H: 20.9 L: 30.6 W: 26.0 A. Part No: 12129487 Description: Size: Color: Material: Terminals: Seals/Plugs: Typical App: B. Connector Assembly 2F 30.6L x 20.9H x 26.0W Md. Gray PA66 HS IM See Page 2.30 See Page 2.30, 2.31 Window Lift Motor J Part No: 12077904 Description: Color: Material: TPA Blue PA66 HS IM H G C. Part No: 12052834 Description: Color: Material: CPA Green PP H: 18.7 W: 56.8 L: 29.9 F D G. H: 32.2 E D. Part No: 12124634 Description: Size: Color: Material: Terminals: Seals/Plugs: Typical App: E. Connector Assembly 5F 29.9L x 32.2H x 38.5W Black PA6 See Page 2.30 See Page 2.30, 2.31 Wiper Switch Part No: 12052816 Description: Color: Material: F. L: 29.9 TPA Md. Gray PA66 HS IM W: 38.5 Part No: 12059573 Description: Size: Color: Material: Terminals: Seals/Plugs: Typical App: H. Part No: 12059195 Description: Color: Material: J. Connector Assembly 6F 29.9L x 18.7H x 56.8W Black PA66 See Page 2.30 See Page 2.30, 2.31 Various TPA Blue PA6 Part No: 12052834 Description: Color: Material: CPA Green PP Part No: 12020833 Description: Color: Material: CPA Gray PBT NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 2.38 http://connectors.delphi.com Metri-Pack Series S L EA ED S S E ALE D Metri-Pack Series 280.1 Pull-to-Seat Multiple Cable Seal (Included) A H: 20.0 L: 27.8 W: 29.6 A. Part No: 12129142 (Black/Gray Seal) Part No: Part No: Description: Size: Material: Terminals: Typical App: 2.66 - 2.0 Cable O.D. 12129140 (Black/Purple Seal) 2.15 - 1.65 Cable O.D. 12110179 (Black/Orange Red Seal) 1.85 - 1.47 Cable O.D. Connector Assembly 2F 27.8L x 20.0H x 29.6W PA66 HS 33% GF See Page 2.30 Fuel Injector NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 2.39 Metri-Pack Series Metri-Pack Series 2.40 http://connectors.delphi.com Metri-Pack Series SE AL N SE E U D D U E U N AL Available in device and in-line connections for vehicle applications, Metri-Pack 480 Series connectors can meet or exceed the requirements for most marine, appliance, and industrial control applications. Ideally suited for high current applications that do not require environmental protection, Metri-Pack 480 Series products are extremely rugged and versatile. S L EA ED S S E ALE D Available in device and in-line connections for underhood vehicle applications, Metri-Pack 480 Series sealed connectors can meet or exceed the requirements for most marine, appliance, and industrial control applications. Utilizing triple-rib peripheral silicone rubber seals, Metri-Pack 480 Series sealed systems are ideally suited for high current applications that require protection from environmental hazards. 480 Metri-Pack Features * Connector Position Assurance (CPA) * Terminal Position Assurance (TPA) * 42 Amps continuous maximum current rating * Low energy, low voltage capability * Excellent resistance to temperature, chemicals and abrasion * -40C to 125C temperature range http://connectors.delphi.com 2.41 Metri-Pack Series 480 SE AL SE AL Metri-Pack Series N E U D D U E U N Metri-Pack Series 480 Cross Sectional View Terminal Terminal TPA Cable Cable TPA Male Connector Female Connector CPA (Connector Position Assurance) Female Terminal TPA (Terminal Position Assurance) Female Connector 480 Female Connectors Unsealed 480 Female Terminals Unsealed Part # Cable Range (mm2) Material Plating # Cavities Connector Color 12084595 5.0-3.0 Tin Brass Tin 1 12015952 Md.Gray PA66 HS IM - 2 12064749 Black PA66 HS IM 12059860 12052221 3.0 Tin Brass Tin 12124304 2.0-1.0 Tin Brass Tin 12015860 0.80-0.50 Tin Brass Tin 12052219 0.50-0.35 Tin Brass Tin 12020366 2.0-1.0 (1 Req'd.) Tin Brass Tin Material TPA 0.80-0.50 (1 Req'd.) NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 2.42 http://connectors.delphi.com Metri-Pack Series SE AL SE AL N E U D D U E U N Metri-Pack Series 480 Unsealed System Application Information ....... 0.35-5.0 TEMP RANGE C: ........... -40 to 125 O RESISTANCE: TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* ........ 0-42 TEMPERATURE RISE (OC ) CURRENT RANGE (AMPS): ...... <10m@20mV VOLTAGE DROP: ...... <3.0mV/amp CENTERLINE SPACING (mm): BLADE WIDTH (mm): ...... 6.9 100 0.50 80 0.80 60 2.0 1.0 3.0 40 5.0 20 0 0 ................ 4.8 10 20 30 40 CURRENT (AMPS) 50 MAXIMUM CURRENT (AMPS) 4 8 0 Series Terminals - T i n P l a t e d CABLE RANGE (mm2): TEMPERATURE DERATING CURVES* 50 5.0 40 3.0 2.0 30 1.0 0.80 0.50 20 10 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative. Male Terminal TPA (Terminal Position Assurance) Male Connector 480 Male Terminals Unsealed Part # 480 Male Connectors Unsealed Cable Range (mm2) Material Plating 12033820 5.0-3.0 Tin Brass Tin over Copper 12052827 3.0 Tin Brass Tin over Copper 12020120 2.0-1.0 Tin Brass Tin over Copper Tin Brass Tin over Copper # Cavities Connector Color Material TPA 1 12015987 Md. Gray PA66 HS IM - 12020119 0.80-0.50 2 12064750 Black PA66 HS IM 12064751 12066269 0.50-0.35 Tin Brass Tin over Copper 12020784 0.35 (2 Req'd.) Tin Brass Tin over Copper SECTION NOTES: * Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specified. * Female connections for device applications, see page 2.49. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 2.43 SE AL SE AL Metri-Pack Series N E U D D U E U N Metri-Pack Series 480 A B H: 17.3 H: 13.1 L: 23.0 W: 13.0 L: 37.0 W: 14.7 Total Mated Length: 49.6mm A. Part No: 12015952* Description: Size: Color: Material: Terminals: Connector 1F 23.0L x 13.1H x 13.0W Md. Gray PA66 HS IM See Page 2.42 *Hinged secondary lock B. Part No: 12015987* Description: Size: Color: Material: Terminals: Connector 1M 37.0L x 17.3H x 14.7W Md. Gray PA66 HS IM See Page 2.43 *Hinged secondary lock NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 2.44 http://connectors.delphi.com Metri-Pack Series SE AL SE AL N E U D D U E U N Metri-Pack Series 480 C E D B A H: 21.2 H: 18.0 L: 23.0 W: 17.4 L: 40.0 W: 18.8 Total Mated Length: 53.9mm A. Part No: 12064749 Description: Size: Color: Material: Terminals: B. Part No: 12059860 Description: Color: Material: C. Connector 2F 23.0L x 18.0H x 17.4W Black PA66 HS IM See Page 2.42 TPA Md. Gray PA66 HS IM D. Part No: 12064750 Description: Size: Color: Material: Terminals: E. Connector 2M (Clip Slot) 40.0L x 21.2H x 18.8W Black PA66 HS IM See Page 2.43 Part No: 12064751 Description: Color: Material: TPA Cream PA66 HS IM Part No: 12052834 Description: Color: Material: CPA Green PP NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 2.45 S S S Metri-Pack Series L EA ED E ALE D Metri-Pack Series 480 Cross Sectional View Terminal TPA Terminal Connector Seal TPA Cable Cable Cable Seal Cable Seal Female Connector Assembly Male Connector TPA (Terminal Position Assurance) Female Terminal Cable Seal 480 Female Terminals Sealed Part # Cable Range (mm2) Material Plating 12052139 5.0-3.0 Tin Brass Tin 12048451 2.0-1.0 Tin Brass Tin 12048450 0.80-0.50 Tin Brass Tin 480 Metri-Pack Cable Seals Reel Part # Loose Part # Cable Dia. Material Color 12065703 15324987 5.16-4.40 Silicone Orange 12052453 15324990 4.50-3.61 Silicone Purple 12052452 15324989 3.76-2.81 Silicone Red 12048433 15324988 2.85-2.01 Silicone White 12052931 15324991 2.15-1.60 Silicone Yellow 12162068 15324992 1.70-1.29 Silicone Pink Female Connector Assembly 480 Female Connector Assembly Sealed # Cavities Conn. Asm. Color Material TPA 2 Black PA66 HS IM 12059897 12052613 NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 2.46 http://connectors.delphi.com Metri-Pack Series S L EA ED S S E ALE D Metri-Pack Series 480 Sealed System Application Information ): ....... 0.50-5.0 TEMP RANGE C: O RESISTANCE: ........ 0-42 ........... -40 to 125 ...... <10m@20mV VOLTAGE DROP: ...... <3.0mV/amp CENTERLINE SPACING (mm): BLADE WIDTH (mm): ...... 9.5 ................ 4.8 100 0.50 O CURRENT RANGE (AMPS): TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* TEMPERATURE RISE ( C ) CABLE RANGE (mm 80 0.80 60 2.0 1.0 3.0 40 5.0 20 0 0 10 20 30 40 CURRENT (AMPS) 50 MAXIMUM CURRENT (AMPS) 4 8 0 Series Terminals - T i n P l a te d 2 TEMPERATURE DERATING CURVES* 50 5.0 40 3.0 2.0 30 1.0 0.80 0.50 20 10 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative. CPA (Connector Position Assurance) Male Terminal Cable Seal TPA (Terminal Position Assurance) 480 Male Terminals Sealed Male Connector 2 12065863 Color Black Material PA66 HS IM Cable Range (mm2) Material Plating 12052172 5.0 Tin Brass Tin 12065197 3.0 Tin Brass Tin 12065196 2.0-1.0 Tin Brass Tin 480 Metri-Pack Cavity Plug* 480 Male Connector Sealed # Cavities Connector Part # TPA Part # Cavity Inside Diameter Material Color 12059897 12066082 8.5mm Silicone Green *Cavity plugs seal unused female and male cavities SECTION NOTES: * Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specified. * Female connections for device applications, see page 2.50. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 2.47 S S S Metri-Pack Series L EA ED E ALE D Metri-Pack Series 480 B D B C A H: 24.5 H: 24.8 W: 30.5 L: 31.0 L: 53.0 W: 30.5 Total Mated Length: 69.2mm A. B. C. Part No: 12052613 Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 2F 31.0L x 24.8H x 30.5W Black PA66 HS IM See Page 2.46 See Page 2.46, 2.47 D. Part No: 12059897 Description: Number Req: Color: Material: Part No: 12065863 Description: Size: Color: Material: Terminals: Seals/Plugs: TPA 2 Black PA66 HS IM Connector 2M (Clip Slot) 53.0L x 24.5H x 30.5W Black PA66 HS IM See Page 2.47 See Page 2.46, 2.47 Part No: 12020833 Description: Color: Material: CPA Gray PBT F F E G H: 32.5 H: 33.5 L: 30.0 W: 31.6 L: 53.0 W: 31.6 Total Mated Length: 66.5mm E. Part No: 12131592 Description: Size: Color: Material: Terminals: Seals/Plugs: F. Connector Assembly 3F 30.0L x 33.5H x 31.6W Black PA66 25% GF See Page 2.46 See Page 2.46, 2.47 G. Part No: 15344628 Description: Size: Color: Material: Terminals: Seals/Plugs: Connector 3M 53.0L x 32.5H x 31.6W Black PA6 25% GF See Page 2.47 See Page 2.46, 2.47 Part No: 12131543 Description: Number Req: Color: Material: TPA 2 Black PA66 NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 2.48 http://connectors.delphi.com Metri-Pack Series SE AL SE AL N E U D D U E U N Metri-Pack Series 480 Device Connections G A F H: 17.0 E W: 27.0 L: 23.0 A. H: 18.0 Part No: 12162512* Description: Size: Color: Material: Terminals: Typical App: Connector 3F 23.0L x 17.0H x 27.0W Black PA66 HS IM See Page 2.42 Switch W: 41.0 L: 27.0 E. Part No: 12059296 Description: Size: Color: Material: Terminals: Typical App: *Hinged secondary lock Connector 5F 27.0L x 18.0H x 41.0W Red PA6 See Page 2.42 Switch D F. C Part No: 12059297 Description: Color: Material: B G. H: 16.0 Secondary Lock Natural PBT Part No: 12020833 Description: Color: Material: CPA Gray PBT W: 29.0 L: 23.0 B. H Part No: 12066571 Description: Size: Color: Material: Terminals: Typical App: Connector 4F 23.0L x 16.0H x 29.0W Black PA66 HS IM See Page 2.42 Various H: 18.0 W: 51.0 C. Part No: 12066572 Description: Color: Material: D. TPA Md. Gray PA66 HS IM Part No: 12052834 Description: Color: Material: CPA Green PP L: 28.0 H. Part No: 12034061* Description: Size: Color: Material: Terminals: Typical App: Connector 6F 28.0L x 18.0H x 51.0W Cream PA66 HS IM See Page 2.42 Switch *Hinged secondary lock NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 2.49 S S S Metri-Pack Series L EA ED E ALE D Metri-Pack Series 480 Device Connections C B A H: 25.0 W: 50.0 L: 30.0 A. Part No: 12048412 Description: Size: Color: Material: Terminals: Seals/Plugs: Typical App: B. Part No: 12048413 Description: Color: Material: C. Connector Assembly 4F 30.0L x 25.0H x 50.0W Black PA66 HS IM See Page 2.46 See Page 2.46, 2.47 Resistor Pack TPA Black PA66 HS IM Part No: 12020833 Description: Color: Material: CPA Gray PBT NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 2.50 http://connectors.delphi.com Metri-Pack Series SE AL N SE E U D D U E U N AL Available in device and in-line connections for vehicle applications, Metri-Pack 630 Series connectors can meet or exceed the requirements for most marine, appliance, and industrial control applications. Ideally suited for high current applications that do not require environmental protection, Metri-Pack 630 Series products are extremely rugged and versatile. S L EA ED S S E ALE D Available in device and in-line connections for underhood vehicle applications, Metri-Pack 630 Series sealed connectors can meet or exceed the requirements for most marine, appliance, and industrial control applications. Utilizing triple-rib peripheral silicone rubber seals, Metri-Pack 630 Series sealed systems are ideally suited for high current applications that require protection from environmental hazards. 630 Metri-Pack Features * Connector Position Assurance (CPA) * Terminal Position Assurance (TPA) * 46 Amps continuous maximum current rating * Low energy, low voltage capability * Excellent resistance to temperature, chemicals and abrasion * -40C to 125C temperature range http://connectors.delphi.com 2.51 Metri-Pack Series 630 SE AL SE AL Metri-Pack Series N E U D D U E U N Metri-Pack Series 630 Cross Sectional View Terminal Terminal TPA Cable Cable TPA Female Connector Male Connector CPA (Connector Position Assurance) Female Terminal TPA (Terminal Position Assurance) Female Connector 630 Female Connectors Unsealed 630 Female Terminals Unsealed Part # 2 Cable Range (mm ) Material Plating # Cavities Connector Color Material TPA 12129939 Black PA66 HS IM 12129940 12015664 Black PA66 HS IM - 12084590 5.0-3.0 Tin Brass Tin 2 12052224 3.0 Tin Brass Tin 4 12084596 5.0-3.0 (2 Req'd.) Tin Brass Tin 12015870 2.0-1.0 Tin Brass Tin 12015869 0.80-0.50 Tin Brass Tin 12020035 0.80-0.50 (2 Req'd.) Tin Brass Tin 12052222 0.50-0.35 Tin Brass Tin NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 2.52 http://connectors.delphi.com Metri-Pack Series SE AL SE AL N E U D D U E U N Metri-Pack Series 630 Unsealed System Application Information 6 3 0 Series Terminals - T i n P l a t e d 0.50 CURRENT RANGE (AMPS): TEMP RANGE OC: RESISTANCE: ........ 0-46 ........... -40 to 125 ...... <10m@20mV VOLTAGE DROP: ...... <3.0mV/amp CENTERLINE SPACING (mm): BLADE WIDTH (mm): 80 60 2.0 1.0 3.0 40 5.0 20 0 0 10 20 30 40 CURRENT (AMPS) ...... 8.5 ................ 6.3 0.80 50 TEMPERATURE DERATING CURVES* MAXIMUM CURRENT (AMPS) 100 O ....... 0.35-5.0 TEMPERATURE RISE ( C ) CABLE RANGE (mm2): TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* 50 5.0 3.0 2.0 40 1.0 30 0.80 0.50 20 10 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative. Male Terminal TPA (Terminal Position Assurance) Male Connector 630 Male Terminals Unsealed 630 Male Connectors Unsealed Part # Cable Range (mm2) Material Plating 12066493 5.0-3.0 Tin Brass Tin over Copper 12052826 3.0 Tin Brass Tin over Copper # Cavities Connector Color Material TPA 12020365 3.0 (2 Req'd.) Tin Brass Tin over Copper 2 12129938 Black PA66 HS IM 12129940 12020126 2.0-1.0 Tin Brass Tin over Copper 4 12052623 Black PA66 HS IM - 12020125 0.80-0.50 Tin Brass Tin over Copper 12033972 0.80-0.50 (2 Req'd.) Tin Brass Tin over Copper 12066454 0.50-0.35 Tin Brass Tin over Copper SECTION NOTES: * Due to rigid to tolerances of connector cavities, it is critical to meet all crimp dimensions as specified. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 2.53 SE AL SE AL Metri-Pack Series N E U D D U E U N Metri-Pack Series 630 C B A B D H: 21.5 H: 18.0 L: 23.0 W: 24.8 L: 40.0 W: 25.3 Total Mated Length: 53.0mm A. Part No: 12129939 Description: Size: Color: Material: Terminals: B. D. Part No: 12129938 Description: Size: Color: Material: Terminals: Connector 2M (Clip Slot-Self Locking) 40.0L x 21.5H x 25.3W Black PA66 HS IM See Page 2.53 Part No: 12129940 Description: Number Req: Color: Material: C. Connector 2F 23.0L x 18.0H x 24.8W Black PA66 HS IM See Page 2.52 TPA 2 Blue PA66 HS IM Part No: 12052834 Description: Color: Material: CPA Green PP NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 2.54 http://connectors.delphi.com Metri-Pack Series SE AL SE AL N E U D D U E U N Metri-Pack Series 630 B A H: 37.6 H: 32.5 W: 16.5 L: 24.3 L: 39.8 W: 18.5 Total Mated Length: 53.1mm A. Part No: 12015664* B. Part No: 12052623* Description: Connector 4F Description: Connector 4M Size: 24.3L x 32.5H x 16.5W Size: 39.8L x 37.6H x 18.5W Color: Black Color: Black Material: PA66 HS IM Material: PA66 HS IM Terminals: See Page 2.52 Terminals: See Page 2.53 *Hinged secondary lock. *Hinged secondary lock. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 2.55 S S S Metri-Pack Series L EA ED E ALE D Metri-Pack Series 630 Cross Sectional View Terminal TPA Terminal Connector Seal TPA Cable Cable Cable Seal Cable Seal Female Connector Assembly Male Connector TPA (Terminal Position Assurance) Cable Seal 630 Female Terminals Sealed Part # Cable Range (mm2) Material Plating 12052456 12052455 12052457 5.0-3.0 2.0-1.0 0.80-0.50 Tin Brass Tin Brass Tin Brass Tin Tin Tin Female Terminal 630 Female Pull-to-Seat Terminals Part # Cable Range (mm2) Material Plating 12033997 12066614 12020156 3.0 2.0-1.0 0.80-0.50 Tin Brass Tin Brass Tin Brass Tin Tin Tin Female Connector Assembly 630 Female Connector Assembly Sealed 630 Metri-Pack Cable Seals Reel Part # Loose Part # Cable Dia. Material Color 12059257 15324993 5.15-4.40 Silicone 12059260 15324996 4.50-3.61 Silicone Blue 12059258 15324994 3.75-2.81 Silicone Lt. Gray 12059259 15324995 2.85-2.01 Silicone Dk. Red 12077760 15324997 2.40-1.65 Silicone Tan # Cavities Conn. Asm. Color Material TPA 3 Black PBT 30% GF 12045699 12124685 Green NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 2.56 http://connectors.delphi.com Metri-Pack Series S L EA ED S S E ALE D Metri-Pack Series 630 Sealed System Application Information 6 3 0 Series Terminals - T i n P l a t e d CURRENT RANGE (AMPS): TEMP RANGE OC: RESISTANCE: ........ 0-46 ........... -40 to 125 ...... <10m@20mV VOLTAGE DROP: ...... <3.0mV/amp CENTERLINE SPACING (mm): BLADE WIDTH (mm): 100 80 60 0.80 2.0 1.0 3.0 40 5.0 20 0 0 ..... 10.8 ................ 6.3 TEMPERATURE DERATING CURVES* 0.50 10 20 30 40 CURRENT (AMPS) 50 MAXIMUM CURRENT (AMPS) ....... 0.50-5.0 TEMPERATURE RISE (OC ) CABLE RANGE (mm2): TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* 50 5.0 3.0 2.0 40 1.0 30 0.80 0.50 20 10 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative. Cable Seal CPA (Connector Position Assurance) Male Terminal TPA (Terminal Position Assurance) 630 Male Terminals Sealed Male Connector Part # Cable Range (mm2) Material Plating 12064736 5.0 Tin Brass Tin 12064737 3.0 Tin Brass Tin 12064735 2.0-1.0 Tin Brass Tin 12064734 0.80-0.50 Tin Brass Tin 630 Male Connector Sealed # Cavities Connector Color Material TPA 3 Black PBT 30% GF 12045699 15358681 630 Metri-Pack Cavity Plug* Part # Cavity Inside Diameter Material Color 12059255 9.8mm Silicone Green *Cavity plugs seal unused female and male cavities. SECTION NOTES: * Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specified. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 2.57 S S S Metri-Pack Series L EA ED E ALE D Metri-Pack Series 630 D C Multiple Cable Seal (Included) B A H: 21.7 H: 20.0 L: 56.1 W: 27.3 L: 31.5 W: 28.5 Total Mated Length: 67.5mm A. Part No: 12033769 Description: Size: Color: Material: Terminals: Connector Assembly 2F 31.5L x 20.0H x 27.3W Black PA66 HS IM See Page 2.56, Pull-To-Seat Terminals B. Part No: 12034269 Description: Size: Color: Material: Terminals: C. Part No: 12034363 Description: Color: Material: D. Connector 2M 56.1L x 21.7H x 28.5W Black PA66 HS IM See Page 2.57 TPA Md. Gray PA66 HS IM Part No: 12034364 Description: Color: Material: Seal Gray Silicone NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 2.58 http://connectors.delphi.com Metri-Pack Series S L EA ED S S E ALE D Metri-Pack Series 630 B D B A C H: 25.6 H: 27.4 L: 52.3 W: 44.6 L: 31.0 W: 43.6 Total Mated Length: 69.5mm A. Part No: 12124685 Description: Size: Color: Material: Terminals: Seals/Plugs: B. Connector Assembly 3F 31.0L x 27.4H x 44.6W Black PBT 30% GF See Page 2.56 See Page 2.56, 2.57 Part No: 12045699 Description: Number Req: Color: Material: TPA 2 Black PA66 HS IM C. Part No: 15358681 Description: Size: Color: Material: Terminals: Seals/Plugs: D. Connector 3M (Clip Slot) 52.3L x 25.6H x 43.6W Black PBT 30% GF See Page 2.57 See Page 2.56, 2.57 Part No: 12020833 Description: Color: Material: CPA Gray PBT NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 2.59 Metri-Pack Series Metri-Pack Series 2.60 http://connectors.delphi.com Metri-Pack Series SE AL SE AL N E U D D U E U N Metri-Pack Series 800 Available in device and in-line connections for vehicle applications, Metri-Pack 800 Series connectors can meet or exceed the requirements for most marine, appliance, and industrial control applications. Ideally suited for high current applications that do not require environmental protection, Metri-Pack 800 Series products are extremely rugged and versatile. 800 Metri-Pack Features * Connector Position Assurance (CPA) * Terminal Position Assurance (TPA) * 60 Amps continuous maximum current rating * Low energy, low voltage capability * Excellent resistance to temperature, chemicals and abrasion * -40C to 125C temperature range http://connectors.delphi.com 2.61 SE AL SE AL Metri-Pack Series N E U D D U E U N Metri-Pack Series 800 Cross Sectional View Terminal TPA Terminal Cable Cable Female Connector TPA Male Connector CPA (Connector Position Assurance) TPA (Terminal Position Assurance) Female Terminal Female Connectors 800 Female Terminals Unsealed 2 800 Female Connectors Unsealed Part # Cable Range (mm ) Material Plating # Cavities Connector Color Material TPA 12110127 5.0 Tin Brass Silver/Nickel 1way: 1 Black PA6 12160895 12092445 5.0 (2 Req'd.) Tin Brass Silver/Nickel 6way: 3 12092399 Lt. Gray PA66 HS IM 12092401 12092444 3.0 (2 Req'd.) Tin Brass Silver/Nickel 6way: 3 12092400 Black PA66 HS IM 12092401 12065916 3.0-2.0 Tin Brass Silver/Nickel 12160893 NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 2.62 http://connectors.delphi.com Metri-Pack Series SE AL SE AL N E U D D U E U N Metri-Pack Series 800 Unsealed System Application Information 8 0 0 Series Terminals - T i n P l a te d ): ......... 2.0-5.0 TEMP RANGE C: O RESISTANCE: ........ 0-60 ........... -40 to 125 ...... <10m@20mV VOLTAGE DROP: ...... <3.0mV/amp CENTERLINE SPACING (mm): BLADE WIDTH (mm): TEMPERATURE RISE (OC ) CURRENT RANGE (AMPS): ..... 10.3 ................ 8.0 160 140 120 MAXIMUM CURRENT (AMPS) CABLE RANGE (mm TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* 2 5.0 100 80 60 8.0 40 20 0 10 20 30 40 50 60 70 80 90 100 110 120 CURRENT (AMPS) TEMPERATURE DERATING CURVES* 120 8.0 100 80 60 5.0 40 20 0 0 25 50 75 100 125 150 AMBIENT TEMPERATURE (OC ) *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative. Male Terminal TPA (Terminal Position Assurance) Male Connector 800 Male Connectors Unsealed # Cavities Connector Color Material TPA 1 12160894 Black PA6 12160895 6 12110698 Black PA66 HS IM 12092401 800 Male Tangless Terminals Unsealed Part # Cable Range (mm2) Material Plating 12110700 5.0 Tin Brass Silver/Nickel SECTION NOTES: * Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specified. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 2.63 SE AL SE AL Metri-Pack Series N E U D D U E U N Metri-Pack Series 800 C B B A D H: 24.7 H: 24.3 L: 46.4 L: 34.0 W: 12.8 W: 15.8 Total Mated Length: 65.7mm A. Part No: 12160893 Description: Size: Color: Material: Terminals: B. D. Part No: 12160894 Description: Size: Color: Material: Terminals: Connector 1M (Clip Slot-Self Locking) 46.4L x 24.7H x 15.8W Black PA6 See Page 2.63 Part No: 12160895 Description: Number Req: Color: Material: C. Connector 1F 34.0L x 24.3H x 12.8W Black PA6 See Page 2.62 TPA 2 Md. Gray PA6 Part No: 12052834 Description: Color: Material: CPA Green PP NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 2.64 http://connectors.delphi.com Metri-Pack Series SE AL SE AL N E U D D U E U N D C D C C E C H: 26.2 H: 25.5 W: 31.0 L: 34.0 A W: 64.0 H: 25.5 W: 31.0 L: 46.4 Total Mated Length: 65.8mm L: 34.0 B A. Part No: 12092399 Description: Size: Color: Material: Terminals: B. Part No: 12110698 Description: Size: Color: Material: Terminals: Connector 6M (Clip Slot-Self Locking) 46.4L x 26.2H x 64.0W Black PA66 HS IM See Page 2.63 Connector 3F 34.0L x 25.5H x 31.0W Black PA66 HS IM See Page 2.62 Part No: 12092401 Description: Number Req: Color: Material: D. E. Part No: 12092400 Description: Size: Color: Material: Terminals: C. Connector 3F 34.0L x 25.5H x 31.0W Lt. Gray PA66 HS IM See Page 2.62 TPA 4 Blue PA66 HS IM Part No: 12052834 Description: Number Req: Color: Material: CPA 2 Green PP NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 2.65 Metri-Pack Series 800 Metri-Pack Series Metri-Pack Series 2.66 http://connectors.delphi.com Metri-Pack Series SE AL N SE E U D D U E U N AL Available in device and in-line connections for vehicle applications, Metri-Pack Mixed Series connectors can meet or exceed the requirements for most marine, appliance, and industrial control applications. S L EA ED S S E ALE Ideally suited for combination low energy and high current applications that do not require environmental protection, Metri-Pack Mixed Series products are extremely versatile. D Available in device and in-line connections for underhood vehicle applications, Metri-Pack Mixed Series sealed connectors can meet or exceed the requirements for most marine, appliance, and industrial control applications. Utilizing triple-rib peripheral silicone rubber seals, Metri-Pack Mixed Series sealed systems are ideally suited for combination, low-energy electronic, and high current applications that require protection from environmental hazards. Mixed Metri-Pack Features * * * * Connector Position Assurance (CPA) Terminal Position Assurance (TPA) Both low and high voltage circuit capability Excellent resistance to temperature, chemicals and abrasion * -40C to 125C temperature range http://connectors.delphi.com 2.67 Metri-Pack Series Mixed SE AL SE AL Metri-Pack Series N E U D D U E U N Unsealed System Application Information 2 8 0 S e ri e s Te rm i n a l s - T i n P l a t e d Terminal Terminal TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* Cable 80 0.80 60 Female Connector Male Connector TPA 2.0 1.0 3.0 40 5.0 20 0 0 Cable TEMPERATURE DERATING CURVES* 0.50 10 20 30 40 CURRENT (AMPS) 50 MAXIMUM CURRENT (AMPS) 100 TPA TEMPERATURE RISE (OC) Metri-Pack Series Mixed 50 5.0 40 2.0 1.0 0.80 0.50 20 10 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) CABLE RANGE (mm2): VOLTAGE DROP: CURRENT RANGE (AMPS): CENTERLINE SPACING ...... 0.35-5.0 ....... 0-30 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ...... <10m@20mV 3.0 30 ..... <3.0mV/amp (mm): ............ ............ Connector Dependent BLADE WIDTH (mm): ................ 2.8 *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative. 280 Female Terminals Unsealed Part # Cable Range (mm2) Material Plating 12015858 12129494 12066214 12034046 12052217 12162597* 12162595* 12162596* 5.0-3.0 3.0-2.0 2.0-1.0 0.80-0.50 0.50-0.35 3.0-2.0 1.0-0.80 0.50-0.35 Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Tin Tin Tin Tin Tin Tin Tin Female Terminals *Thin Stock--Electrical current restrictions may apply. 480 Female Terminals Unsealed Part # Cable Range (mm2) Material Plating 12084595 12052221 12124304 12015860 12052219 12020366 5.0-3.0 3.0 2.0-1.0 0.80-0.50 0.50-0.35 2.0-1.0 (1 Req'd.) 0.80-0.50 (1 Req'd.) Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Tin Tin Tin Tin Tin 630 Female Terminals Unsealed Part # Cable Range (mm2) Material Plating 12084590 12052224 12084596 12015870 12015869 12020035 12052222 5.0-3.0 3.0 5.0-3.0 (2 Req'd.) 2.0-1.0 0.80-0.50 0.80-0.50 (2 Req'd.) 0.50-0.35 Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Tin Tin Tin Tin Tin Tin Female Connector Mixed Metri-Pack Female Connector Unsealed # Cavities Connector Color Material 3 12020014 Black PA66 HS IM NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 2.68 http://connectors.delphi.com Metri-Pack Series SE AL SE AL N E U D D U E U N Unsealed System Application Information 4 8 0 Series Terminals - T i n P l a t e d 80 0.80 60 2.0 1.0 3.0 40 5.0 20 0 0 10 20 30 40 CURRENT (AMPS) 50 TEMPERATURE DERATING CURVES* 50 5.0 40 3.0 2.0 30 1.0 0.80 0.50 20 10 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) ..... <3.0mV/amp (mm): ............ ............ Connector Dependent BLADE WIDTH (mm): ................ 4.8 CABLE RANGE (mm2): ...... 0.35-5.0 ....... 0-42 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ...... <10m@20mV CURRENT RANGE (AMPS): 100 0.50 80 0.80 60 2.0 1.0 3.0 40 5.0 20 0 0 10 20 30 40 CURRENT (AMPS) 50 TEMPERATURE DERATING CURVES* MAXIMUM CURRENT (AMPS) 0.50 6 3 0 Series Terminals - T i n P l a t e d TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* TEMPERATURE RISE (OC ) 100 MAXIMUM CURRENT (AMPS) TEMPERATURE RISE (OC ) TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* 50 5.0 3.0 2.0 40 1.0 30 0.80 0.50 20 10 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) VOLTAGE DROP: CABLE RANGE (mm2): VOLTAGE DROP: CENTERLINE SPACING CURRENT RANGE (AMPS): CENTERLINE SPACING ...... 0.35-5.0 ....... 0-46 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ...... <10m@20mV ..... <3.0mV/amp (mm): ............ ............ Connector Dependent BLADE WIDTH (mm): ................ 6.3 *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative. Male Terminals 280 480 280 Male Terminals Unsealed Male Connector Part # Cable Range (mm2) Material Plating 12084586 12129498 12020116 12034047 12066271 5.0-3.0 3.0-2.0 2.0-1.0 0.80-0.50 0.50-0.35 Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Tin Tin Tin Tin 12020782 0.35 (2 Req'd.) Tin Brass Tin 480 Male Terminals Unsealed Mixed Metri-Pack Male Connector Unsealed # Cavities Connector Color Material 3 12045681 Black PA66 HS IM Part # Cable Range (mm2) Material Plating 12033820 12052827 12020120 12020119 12066269 12020784 5.0-3.0 3.0 2.0-1.0 0.80-0.50 0.50-0.35 0.35 (2 Req'd.) Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin over Copper Tin over Copper Tin over Copper Tin over Copper Tin over Copper Tin over Copper SECTION NOTES: * Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specified. * Female connections for device applications, see page 2.76. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 2.69 Metri-Pack Series Mixed SE AL SE AL Metri-Pack Series N E U D D U E U N Metri-Pack Series Mixed B A H: 17.4 H: 14.5 W: 25.5 L: 27.6 W: 27.9 L: 39.1 Total Mated Length: 55.6mm A. Part No: 12020014* Description: Connector 3F Size: 27.6L x 14.5H x 25.5W Color: Black Material: PA66 HS IM Terminals: See Page 2.68 *Hinged secondary lock. B. Part No: 12045681* Description: Connector 3M (Clip Slot) Size: 39.1L x 17.4H x 27.9W Color: Black Material: PA66 HS IM Terminals: See Page 2.69 *Hinged secondary lock. KEY: 280 SERIES 480 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 2.70 http://connectors.delphi.com Metri-Pack Series Metri-Pack Series http://connectors.delphi.com 2.71 S S S Metri-Pack Series L EA ED E ALE D Sealed System Application Information 2 8 0 S e ri e s Te rm i n a l s - T i n P l a t e d 1 5 0 Series Terminals - T i n P l a t e d 0.50 80 0.80 60 1.0 40 20 0 0 5 10 15 20 TEMPERATURE DERATING CURVES* 20 100 1.0 0.80 15 0.50 10 5 0 25 50 75 100 2.0 1.0 3.0 40 5.0 20 0 0 125 ... <10.0mV/amp (mm): ............ ............ Connector Dependent BLADE WIDTH (mm): ................ 1.5 ...... 0.35-1.0 ....... 0-14 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ...... <10m@20mV CURRENT RANGE (AMPS): 0.80 60 AMBIENT TEMPERATURE ( C ) CABLE RANGE (mm2): 0.50 80 O CURRENT (AMPS) TEMPERATURE DERATING CURVES* MAXIMUM CURRENT (AMPS) 100 TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* TEMPERATURE RISE (OC) MAXIMUM CURRENT (AMPS) TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* TEMPERATURE RISE (OC) Metri-Pack Series Mixed 10 20 30 40 CURRENT (AMPS) 50 50 5.0 40 2.0 1.0 0.80 0.50 20 10 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) VOLTAGE DROP: CABLE RANGE (mm2): VOLTAGE DROP: CENTERLINE SPACING CURRENT RANGE (AMPS): CENTERLINE SPACING ...... 0.35-5.0 ....... 0-30 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ...... <10m@20mV 3.0 30 ..... <3.0mV/amp (mm): ............ ............ Connector Dependent BLADE WIDTH (mm): ................ 2.8 *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative. TPA (Terminal Position Assurance) 150 480 280 630 150 Female Terminals Sealed Part # 12048074 12084200 12160223 12160222 Material Plating Silicon Bronze Silicon Bronze Beryllium Copper Beryllium Copper Tin Tin Silver/Nickel Silver/Nickel Cable Range (mm2) 1.0-0.80-0.50 0.50-0.35 1.0-0.80 0.50-0.35 Cable Seals 280 Female Terminals Sealed Female Terminals Part # Cable Range (mm2) Material Plating 12077413 12129493 12077411 12084201 3.0 3.0-2.0 1.0-0.80-0.50 0.50-0.35 Tin Brass Tin Brass Tin Brass Tin Brass Tin Tin Tin Tin 480 Female Terminals Sealed Female Connector Assembly Part # Cable Range (mm2) Material Plating 12052139 12048451 12048450 5.0-3.0 2.0-1.0 0.80-0.50 Tin Brass Tin Brass Tin Brass Tin Tin Tin 630 Female Terminals Sealed Part # Cable Range (mm2) Material Plating 12052456 12052455 12052457 5.0-3.0 2.0-1.0 0.80-0.50 Tin Brass Tin Brass Tin Brass Tin Tin Tin Mixed Metri-Pack Female Connector Assembly Sealed # Cavities Conn. Asm. Color Material TPA 7 Black PA66 HS IM 12052486 12059472 NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 2.72 http://connectors.delphi.com Metri-Pack Series S L EA ED S S E ALE D Sealed System Application Information 6 3 0 Series Terminals - T i n P l a t e d 4 8 0 Series Terminals - T i n P l a t e d 80 60 0.80 2.0 1.0 3.0 40 5.0 20 0 0 10 20 30 40 CURRENT (AMPS) CABLE RANGE (mm2): 50 ...... 0.35-5.0 CURRENT RANGE (AMPS): ....... 0-42 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ...... <10m@20mV TEMPERATURE DERATING CURVES* 50 5.0 40 3.0 2.0 30 1.0 0.80 0.50 20 10 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) VOLTAGE DROP: ..... <3.0mV/amp CENTERLINE SPACING (mm): ............ ............ Connector Dependent BLADE WIDTH (mm): ................ 4.8 100 TEMPERATURE DERATING CURVES* MAXIMUM CURRENT (AMPS) 0.50 TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* TEMPERATURE RISE (OC ) 100 MAXIMUM CURRENT (AMPS) TEMPERATURE RISE (OC ) TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* 0.50 80 60 0.80 2.0 1.0 3.0 40 5.0 20 0 0 10 20 30 40 CURRENT (AMPS) 50 50 5.0 3.0 2.0 40 1.0 30 0.80 0.50 20 10 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) CABLE RANGE (mm2): VOLTAGE DROP: CURRENT RANGE (AMPS): CENTERLINE SPACING ...... 0.35-5.0 ....... 0-46 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ...... <10m@20mV ..... <3.0mV/amp (mm): ............ ............ Connector Dependent BLADE WIDTH (mm): ................ 6.3 *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative. CPA (Connector Position Assurance) Cable Seals TPA (Terminal Position Assurance) Male Terminals 150 480 150 Male Terminals Sealed Male Connector Part # Cable Range (mm2) Material Plating 12045773 12077628 0.80-0.50 0.50-0.35 Tin Brass Tin Brass Tin Tin 480 Male Terminals Sealed Mixed Metri-Pack Male Connector Sealed # Cavities Connector Color Material TPA 7 Black PA66 HS IM 12052199 12052200 Part # Cable Range (mm2) Material Plating 12052172 12065197 5.0 3.0 Tin Brass Tin Brass Tin Tin 12065196 2.0-1.0 Tin Brass Tin SECTION NOTES: * Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specified. * Female connections for device applications, see pages 2.77 and 2.78. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 2.73 Metri-Pack Series Mixed S S S Metri-Pack Series L EA ED E ALE D Metri-Pack Series Mixed Cross Sectional View Terminal TPA Terminal Connector Seal TPA Cable Cable Male Connector Cable Seal Cable Seal Female Connector Assembly 150 Metri-Pack Cable Seals Reel Part# Loose Part# Cable Dia. Material Color 12052924 15324973 2.85-2.03 Silicone Dk. Red 12089442 15324976 2.15-1.60 Silicone White 12052925 15324974 1.70-1.29 Silicone Blue 12124669 15324975 1.009-0.995 Silicone Tan 150 Metri-Pack Cavity Plug* Part # 12059168 Cavity Inside Diameter 5.2mm Material Color Silicone Dk. Red *Cavity plugs seal unused female and male cavities. 280 Metri-Pack Cable Seals Reel Part # Loose Part # Cable Dia. Material Color 12015360 12015359 12015284 12041352 12089444 15324981 15324980 15324982 15324984 15324985 4.30-3.45 3.49-2.81 2.85-2.03 2.42-2.03 2.15-1.60 Silicone Silicone Silicone Silicone Silicone Blue Gray Green Tan Purple 12034365 15324983 1.70-1.29 Silicone Dk. Red 280 Metri-Pack Cavity Plug* Part # Cavity Inside Diameter Material Color 12010300 6.7mm Silicone Green *Cavity plugs seal unused female and male cavities. 480 Metri-Pack Cable Seals Reel Part # Loose Part # Cable Dia. Material Color 12065703 15324987 5.16-4.40 Silicone Orange 12052453 15324990 4.50-3.61 Silicone Purple 12052452 15324989 3.76-2.81 Silicone Red 12048433 15324988 2.85-2.01 Silicone White 12052931 15324991 2.15-1.60 Silicone Yellow 12162068 15324992 1.70-1.29 Silicone Pink 630 Metri-Pack Cable Seals Reel Part # Loose Part # Cable Dia. Material Color 12059257 12059260 12059258 12059259 15324993 15324996 15324994 15324995 5.15-4.40 4.50-3.61 3.75-2.81 2.85-2.01 Silicone Silicone Silicone Silicone Green Blue Lt. Gray Dk. Red 12077760 15324997 2.40-1.65 Silicone Tan 480 Metri-Pack Cavity Plug* Part # Cavity Inside Diameter Material Color 12066082 8.5mm Silicone Green *Cavity plugs seal unused female and male cavities. 630 Metri-Pack Cavity Plug* Part # Cavity Inside Diameter Material Color 12059255 9.8mm Silicone Green *Cavity plugs seal unused female and male cavities. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 2.74 http://connectors.delphi.com Metri-Pack Series S L EA ED S S E ALE D Metri-Pack Series Mixed D E B C A H: 31.5 H: 33.5 W: 35.0 L: 31.0 L: 53.8 W: 35.0 Total Mated Length: 69.3mm A. Part No: 12059472 Description: Size: Color: Material: Terminals: Seals/Plugs: B. Connector Assembly 7F 31.0L x 33.5H x 35.0W Black PA66 HS IM See Page 2.72 See Page 2.74 Part No: 12052486 Description: Color: Material: TPA Md. Gray PA66 HS IM C. Part No: 12052200 Description: Size: Color: Material: Terminals: Seals/Plugs: D. Part No: 12052199 Description: Color: Material: E. Connector 7M (Clip Slot) 53.8L x 31.5H x 35.0W Black PA66 HS IM See Page 2.73 See Page 2.74 TPA Black PA6 Part No: 12020833 Description: Color: Material: CPA Gray PBT KEY: 150 SERIES 480 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 2.75 SE AL SE AL Metri-Pack Series N E U D D U E U N Metri-Pack Series Mixed Device Connections D B F H A C H: 22.0 E L: 23.0 W: 30.0 H: 18.2 A. Description: Size: Color: Material: Terminals: Typical App: B. TPA Lt. Gray PA66 HS IM Part No: 12162300 Description: Color: Material: D. Connector 6F 23.0L x 22.0H x 30.0W Natural PA66 HS IM See Page 2.68 Switch Part No: 12162301 Description: Color: Material: C. G Part No: 12129842 TPA Blue PA66 HS IM Part No: 12052834 Description: Color: Material: CPA Green PP W: 37.4 L: 23.0 E. Part No: 12162229 (Black) 12110075 (Cream)* Description: Connector 6F Size: 23.0L x 18.2H x 37.4W Material: PA66 HS IM Terminals: See Page 2.68 Typical App: Switch *Reversed locking feature. F. Part No: 12162300 Description: Color: Material: G. Part No: 12162299 Description: Color: Material: H. TPA Md. Gray PA66 HS IM Part No: 12052834 Description: Color: Material: KEY: TPA Blue PA66 HS IM CPA Green PP KEY: 280 SERIES 630 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. 280 SERIES 630 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 2.76 http://connectors.delphi.com Metri-Pack Series S L EA ED S S E ALE D Metri-Pack Series Mixed Device Connections B A E D H: 21.8 C W: 29.7 L: 31.3 H: 40.0 A. Part No: 12124898 Description: Size: Color: Material: Terminals: Seals/Plugs: Typical App: B. Connector Assembly 4F 31.3L x 21.8H x 29.7W Black PBT See Page 2.72 See Page 2.74 Alternator Part No: 12045897 Description: Color: Material: Secondary Lock Natural PBT W: 40.4 L: 32.0 C. Part No: 12052287 Description: Size: Color: Material: Terminals: Seals/Plugs: Typical App: D. Part No: 12052290 Description: Color: Material: E. TPA Black PA66 HS IM Part No: 12020833 Description: Color: Material: KEY: Connector Assembly 5F 32.0L x 40.0H x 40.4W Black PA66 HS IM See Page 2.72 See Page 2.74 Switch CPA Gray PBT KEY: 150 SERIES 280 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. 280 SERIES 630 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 2.77 S S S Metri-Pack Series L EA ED E ALE D Metri-Pack Series Mixed Device Connections C B A H: 26.8 W: 34.2 L: 30.5 A. Part No: 12186347 Description: Size: Color: Material: Terminals: Seals/Plugs: Typical App: B. Part No: 12129124 Description: Color: Material: C. Connector Assembly 6F 30.5L x 26.8H x 34.2W Md. Gray PA66 HS IM See Page 2.72 See Page 2.74 Wiper Motor TPA Lt. Gray PA66 HS IM Part No: 12052834 Description: Color: Material: CPA Green PP KEY: 150 SERIES 280 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 2.78 http://connectors.delphi.com Metri-Pack Series SE AL N SE E U D D U E U N AL Available in pass-through and in-line connections, Metri-Pack Junction System Series connectors can meet or exceed the requirements for most marine, appliance, and industrial control applications. Ideally suited for combination low energy and high current applications that do not require environmental protection, MetriPack Junction System Series products are extremely versatile. S L EA ED S S E ALE D Available in pass-through and in-line connections for underhood vehicle applications, Metri-Pack Junction System Series sealed connectors can meet or exceed the requirements for most marine, appliance, and industrial control applications. Metri-Pack Junction Series sealed systems are ideally suited for combination, low-energy electronic, and high current applications that require protection from environmental hazards. Metri-Pack Junction Features * Terminal Position Assurance (TPA) * Bolt assisted connector to connector lock * Both low and high voltage circuit capability * Excellent resistance to temperature, chemicals and abrasion * -40C to 125C temperature range http://connectors.delphi.com 2.79 Metri-Pack Series Junction Systems SE AL SE AL Metri-Pack Series N E U D D U E U N Metri-Pack Series Junction Systems Female Unsealed System Secondary Lock Female Terminals Secondary Lock Female Connector Junction Systems Female Connectors Unsealed # Cavities Connector Color Material 42way: 42 15492518 Black PA66 HS IM Secondary Lock 12015510 12015511 56way: 56 15492672 Black PA66 HS IM 15324764 116way: 116 15492622 Black PA66 HS IM 14% GF 12047751 NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 2.80 http://connectors.delphi.com Metri-Pack Series SE AL SE AL N E U D D U E U N Metri-Pack Series Junction Systems Male Unsealed System Secondary Lock Male Terminals Secondary Lock Male Connector Assembly Stabilizer Junction Systems Male Connector Assemblies Unsealed # Cavities Conn. Asm. Color Material Secondary Stabilizer Lock 42way: 25 15492519 Black PA66 HS IM 12015510 12162412 : 17 12020629 Black PA66 HS IM 12015511 12162413 56way: 56 15492558 Md. Gray PA66 HS IM 15324764 12186869 Black PPE 15402131 12124732 116way: 116 15492657 NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 2.81 SE AL SE AL Metri-Pack Series N E U D D U E U N Unsealed System Application Information 80 0.80 60 1.0 40 20 0 0 5 10 15 20 20 100 1.0 0.80 15 0.50 10 5 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) CURRENT (AMPS) 80 0.80 60 2.0 1.0 3.0 40 5.0 20 0 0 10 20 30 40 CURRENT (AMPS) 50 TEMPERATURE DERATING CURVES* 50 5.0 40 3.0 2.0 0.80 0.50 20 10 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) VOLTAGE DROP: CABLE RANGE (mm2): VOLTAGE DROP: CURRENT RANGE (AMPS): CENTERLINE SPACING CURRENT RANGE (AMPS): CENTERLINE SPACING ...... 0.35-5.0 ....... 0-30 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ...... <10m@20mV 1.0 30 CABLE RANGE (mm2): ...... 0.35-1.0 ....... 0-14 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ...... <10m@20mV ... <10.0mV/amp (mm): ............ ............ Connector Dependent BLADE WIDTH (mm): ................ 1.5 0.50 MAXIMUM CURRENT (AMPS) 0.50 2 8 0 S e ri e s Te rm i n a l s - T i n P l a t e d TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* TEMPERATURE DERATING CURVES* TEMPERATURE RISE (OC) 100 MAXIMUM CURRENT (AMPS) 1 5 0 Series Terminals - T i n P l a t e d TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* TEMPERATURE RISE (OC) Metri-Pack Series Junction Systems ..... <3.0mV/amp (mm): ............ ............ Connector Dependent BLADE WIDTH (mm): ................ 2.8 *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative. 480 Series Female Terminals Unsealed 150 Series Female Terminals Unsealed Part # Cable Range (mm2) Material Plating Part # Cable Range (mm2) 12047767 1.0-0.80 Silicon Bronze Tin 12084595 5.0-3.0 Tin Brass Tin Tin 12052221 3.0 Tin Brass Tin 12124304 2.0-1.0 Tin Brass Tin 12015860 0.80-0.50 Tin Brass Tin 12052219 0.50-0.35 Tin Brass Tin 12020366 2.0-1.0 (1 Req'd.) 0.80-0.50 (1 Req'd.) Tin Brass Tin 12064971 0.50-0.35 Silicon Bronze 280 Series Female Terminals Unsealed Material Plating 630 Series Female Terminals Unsealed Part # Cable Range (mm2) Material Plating Part # Cable Range (mm2) Material Plating 12015858 5.0-3.0 Tin Brass Tin 12084590 5.0-3.0 Tin Brass Tin 12129494 3.0-2.0 Tin Brass Tin 12052224 3.0 Tin Brass Tin 12034046 0.80-0.50 Tin Brass Tin 12084596 5.0-3.0 (2 Req'd.) Tin Brass Tin 12052217 0.50-0.35 Tin Brass Tin 12015870 2.0-1.0 Tin Brass Tin 12162597* 3.0-2.0 Tin Brass Tin 12015869 0.80-0.50 Tin Brass Tin 12162595* 1.0-0.80 Tin Brass Tin 12020035 0.80-0.50 (2 Req'd.) Tin Brass Tin 12162596* 0.50-0.35 Tin Brass Tin 12052222 0.50-0.35 Tin Brass Tin * Thin Stock--Electrical current restrictions may apply. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 2.82 http://connectors.delphi.com Metri-Pack Series SE AL SE AL N E U D D U E U N Unsealed System Application Information 6 3 0 Series Terminals - T i n P l a t e d 80 60 0.80 2.0 1.0 3.0 40 5.0 20 0 0 10 20 30 40 CURRENT (AMPS) 50 CABLE RANGE (mm2): ...... 0.35-5.0 CURRENT RANGE (AMPS): ....... 0-42 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ...... <10m@20mV 50 5.0 40 3.0 2.0 30 1.0 0.80 0.50 20 10 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) VOLTAGE DROP: ..... <3.0mV/amp CENTERLINE SPACING (mm): ............ ............ Connector Dependent BLADE WIDTH (mm): ................ 4.8 100 0.50 80 60 0.80 2.0 1.0 3.0 40 5.0 20 0 0 10 20 30 40 CURRENT (AMPS) 50 TEMPERATURE DERATING CURVES* MAXIMUM CURRENT (AMPS) 0.50 TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* TEMPERATURE DERATING CURVES* TEMPERATURE RISE (OC ) TEMPERATURE RISE (OC ) 100 MAXIMUM CURRENT (AMPS) 4 8 0 Series Terminals - T i n P l a t e d TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* 50 5.0 3.0 2.0 40 1.0 30 0.80 0.50 20 10 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) CABLE RANGE (mm2): VOLTAGE DROP: CURRENT RANGE (AMPS): CENTERLINE SPACING ...... 0.35-5.0 ....... 0-46 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ...... <10m@20mV ..... <3.0mV/amp (mm): ............ ............ Connector Dependent BLADE WIDTH (mm): ................ 6.3 *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative. 150 Series Male Terminals Unsealed 2 480 Series Male Terminals Unsealed Part # Cable Range (mm ) Material Plating Part # 12047581 0.80-0.50 Tin Brass Tin 12033820 12059894 0.50-0.35 Tin Brass Tin 12052827 280 Series Male Terminals Unsealed Cable Range (mm2) Material Plating 5.0-3.0 Tin Brass Tin over Copper 3.0 Tin Brass Tin over Copper 12020120 2.0-1.0 Tin Brass Tin over Copper 12020119 0.80-0.50 Tin Brass Tin over Copper 12066269 0.50-0.35 Tin Brass Tin over Copper 12020784 0.35 (2 Req'd.) Tin Brass Tin over Copper 630 Series Male Terminals Unsealed Part # Cable Range (mm2) Material Plating Part # 12084586 5.0-3.0 Tin Brass Tin 12066493 12129498 3.0-2.0 Tin Brass Tin 12052826 Cable Range (mm2) Material Plating 5.0-3.0 Tin Brass Tin over Copper 3.0 Tin Brass Tin over Copper 3.0 (2 Req'd.) Tin Brass Tin over Copper 12020116 1.0 Tin Brass Tin 12020365 12034047 0.80-0.50 Tin Brass Tin 12020126 2.0-1.0 Tin Brass Tin over Copper 12066271 0.50-0.35 Tin Brass Tin 12020125 0.80-0.50 Tin Brass Tin over Copper 12020782 0.35 (2 Req'd.) Tin Brass Tin 12033972 0.80-0.50 (2 Req'd.) Tin Brass Tin over Copper 12066454 0.50-0.35 Tin over Copper Tin Brass NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 2.83 Metri-Pack Series Junction Systems SE AL SE AL Metri-Pack Series N E U D D U E U N Metri-Pack Series Junction Systems D C A C H: 63.0 F E H: 63.8 H: 83.8 W: 70.6 L: 46.6 G B W: 109.0 L: 43.7 B L: 46.6 Total Mated Length: 73.4mm A. B. Connector Assembly 42F 43.7L x 83.8H x 109.0W Black PA66 HS IM See Page 2.82 Available with Grease Covers 12015513 and 12033602 Part No: 12015511 Description: Number Req: Color: Material: C. D. Part No: 15492518 Description: Size: Color: Material: Terminals: Note: Secondary Lock 2 Blue PBT Part No: 12015510 Description: Number Req: Color: Material: Secondary Lock 2 Natural PBT Part No: 15492519 Description: Size: Color: Material: Terminals: E. Connector Assembly 25M 46.6L x 63.0H x 70.6W Black PA66 HS IM See Page 2.83 Part No: 12020629 Description: Size: Color: Material: Terminals: Note: F. W: 28.8 Connector 17M 46.6L x 63.8H x 28.8W Black PA66 HS IM See Page 2.83 Available with Grease Cover 12033601 Part No: 12162412 Description: Color: Material: G. Stabilizer Natural Mylar Part No: 12162413 Description: Color: Material: Stabilizer Natural Mylar KEY: 280 SERIES 480 SERIES 630 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 2.84 http://connectors.delphi.com Metri-Pack Series SE AL SE AL N E U D D U E U N Metri-Pack Series Junction Systems B C A B H: 60.8 B B H: 53.9 D W: 88.8 W: 70.9 L: 24.0 L: 40.0 Total Mated Length: 60.4mm A. Part No: 15492672 Description: Size: Color: Material: Terminals: B. Connector Assembly 56F 24.0L x 53.9H x 88.8W Black PA66 HS IM See Page 2.82 Part No: 15324764 Description: Number Req: Color: Material: Secondary Lock 4 Blue PBT C. Part No: 15492558 Description: Size: Color: Material: Terminals: D. Connector Assembly 56M 40.0L x 60.8H x 70.9W Md. Gray PA66 HS IM See Page 2.83 Part No: 12186869 Description: Color: Material: Stabilizer Natural Mylar KEY: 280 SERIES 480 SERIES 630 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 2.85 SE AL SE AL Metri-Pack Series N E U D D U E U N Metri-Pack Series Junction Systems D B C A E H: 61.4 H: 65.1 W: 72.2 W: 108.8 L: 26.2 B D Total Mated Length: 60.4mm L: 43.6 C. A. Part No: 15492622 Description: Size: Color: Material: Terminals: B. Connector Assembly 116F 26.2L x 65.1H x 108.8W Black PA66 HS IM 14% GF See Page 2.82 Part No: 12047751 Description: Number Req: Color: Material: Secondary Lock 2 Natural PBT Part No: 15492657 Description: Size: Color: Material: Terminals: Note: D. Part No: 15402131 Description: Number Req: Color: Material: E. Connector Assembly 116M 43.6L x 61.4H x 72.2W Black PPE See Page 2.83 See product print for assembly information Secondary Lock 2 Blue PBT Part No: 12124732 Description: Color: Material: Stabilizer Natural Mylar KEY: 150 SERIES 280 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 2.86 http://connectors.delphi.com Metri-Pack Series S L EA ED S S E ALE D Metri-Pack Series Junction Systems Female Sealed System Cable Seals Secondary Lock Female Terminals Secondary Lock Female Connector Assembly Junction Systems Female Connector Assemblies Sealed # Cavities Conn. Asm. Color Material Secondary Lock 30 15492567 Black PBT 12066050 36 15492591* Black PBT 12064835 38 15492642 Black PA66 14% GF HS IM & PA66 15% GF + MD 25% HS 12129669 78 15492601 Black PA66 HS 33% GF 12129214 *Note: 15492591 (F) is unsealed for use in a protected environment. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 2.87 S S S Metri-Pack Series L EA ED E ALE D Metri-Pack Series Junction Systems Male Sealed System Cable Seals Secondary Lock Male Terminals Secondary Lock Male Connector Assembly Connector Seal Stabilizer Junction Systems Male Connector Assemblies Sealed # Cavities Conn. Asm. Color Material Secondary Stabilizer Lock Shroud 30 12160959 Black PBT 12065848 - 13577943 12065849 36 15492562 Black PBT 12064834 - 12066590 12064837 38 12191487 Dk.Gray PA66 12129670 HS IM 14% GF 15317352 12161191 12129672 78 15498985 Black 12162573 12162527 PA66 HS 33% GF 12129213 Connector Seal - Shroud NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 2.88 http://connectors.delphi.com Metri-Pack Series Metri-Pack Series http://connectors.delphi.com 2.89 S S S Metri-Pack Series L EA ED E ALE D Sealed System Application Information 1 5 0 Series Terminals - T i n P l a t e d 0.50 80 0.80 60 1.0 40 20 0 0 5 10 15 20 20 100 1.0 0.80 15 0.50 10 5 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) CURRENT (AMPS) VOLTAGE DROP: ..... <10.0mV/amp CENTERLINE SPACING (mm): ............ ............. Connector Dependent BLADE WIDTH (mm): ................. 1.5 CABLE RANGE (mm2): ....... 0.35-1.0 CURRENT RANGE (AMPS): ........ 0-14 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ...... <10m@20mV 0.50 80 0.80 60 2.0 1.0 3.0 40 5.0 20 0 0 10 20 30 40 CURRENT (AMPS) 50 TEMPERATURE DERATING CURVES* MAXIMUM CURRENT (AMPS) 100 2 8 0 S e ri e s Te rm i n a l s - T i n P l a t e d TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* TEMPERATURE DERATING CURVES* TEMPERATURE RISE (OC) MAXIMUM CURRENT (AMPS) TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* TEMPERATURE RISE (OC) Metri-Pack Series Junction Systems 50 5.0 40 3.0 2.0 30 1.0 0.80 0.50 20 10 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) CABLE RANGE (mm2): VOLTAGE DROP: ....... <3.0mV/amp CURRENT RANGE (AMPS): CENTERLINE SPACING (mm): ............ ............. Connector Dependent BLADE WIDTH (mm): ................. 2.8 ....... 0.35-5.0 ........ 0-30 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ....... <10m@20mV *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative. 150 Series Female Terminals Sealed Part # Cable Range (mm2) Material Plating 12048074 1.0-0.80-0.50 Silicon Bronze Tin 12084200 0.50-0.35 Silicon Bronze Tin 480 Series Female Terminals Sealed 12160223 1.0-0.80 Beryllium Copper Silver/Nickel Part # Cable Range (mm2) Material Plating 12160222 0.50-0.35 Beryllium Copper Silver/Nickel 12052139 5.0-3.0 Tin Brass Tin 12048451 2.0-1.0 Tin Brass Tin 12048450 0.80-0.50 Tin Brass Tin 280 Series Female Terminals Sealed Part # Cable Range (mm2) Material Plating 12077413 3.0 Tin Brass Tin 12129493 3.0-2.0 Tin Brass Tin 12077411 1.0-0.80-0.50 Tin Brass Tin 12084201 0.50-0.35 Tin Brass Tin 12176387 5.0 Beryllium Copper Silver/Nickel Part # Cable Range (mm2) Material Plating 12176388 3.0-2.0 Beryllium Copper Silver/Nickel 12052456 5.0-3.0 Tin Brass Tin 12176389 1.0-0.80 Beryllium Copper Silver/Nickel 12052455 2.0-1.0 Tin Brass Tin 12052457 0.80-0.50 Tin Brass Tin 630 Series Female Terminals Sealed 280 Tangless Series Female Terminals Sealed Part # Cable Range (mm2) Material Plating 12110853 5.0-3.0 Tin Brass Tin 12129409 2.0 Tin Brass Tin 12110845* 3.0-2.0 Tin Brass Tin 12110847* 1.0-0.80 Tin Brass Tin 12110846* 0.50-0.35 Tin Brass Tin Use for Part No. 15492642 (Shown on Page 2.95) * Thin Stock--Electrical current restrictions may apply. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 2.90 http://connectors.delphi.com Metri-Pack Series S L EA ED S S E ALE D Sealed System Application Information 6 3 0 Series Terminals - T i n P l a t e d 80 0.80 60 2.0 1.0 3.0 40 5.0 20 0 0 10 20 30 40 CURRENT (AMPS) CABLE RANGE (mm2): 50 ...... 0.35-5.0 CURRENT RANGE (AMPS): ....... 0-42 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ...... <10m@20mV TEMPERATURE DERATING CURVES* 50 5.0 40 3.0 2.0 30 1.0 0.80 0.50 20 10 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) ..... <3.0mV/amp (mm): ............ ............ Connector Dependent BLADE WIDTH (mm): ................ 4.8 100 0.50 80 0.80 60 2.0 1.0 3.0 40 5.0 20 0 0 10 20 30 40 CURRENT (AMPS) VOLTAGE DROP: CABLE RANGE (mm2): CENTERLINE SPACING CURRENT RANGE (AMPS): 50 ...... 0.35-5.0 ....... 0-46 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ...... <10m@20mV TEMPERATURE DERATING CURVES* MAXIMUM CURRENT (AMPS) 0.50 TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* TEMPERATURE RISE (OC ) TEMPERATURE RISE (OC ) 100 MAXIMUM CURRENT (AMPS) 4 8 0 Series Terminals - T i n P l a t e d TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* 50 5.0 3.0 2.0 40 1.0 30 0.80 0.50 20 10 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) VOLTAGE DROP: ..... <3.0mV/amp (mm): ............ ............ Connector Dependent BLADE WIDTH (mm): ................ 6.3 CENTERLINE SPACING *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative. 150 Series Male Terminals Sealed 480 Series Male Terminals Sealed Part # Cable Range (mm2) Material Plating Part # Cable Range (mm2) Material Plating 12045773 0.80-0.50 Tin Brass Tin 12052172 5.0 Tin Brass Tin 12077628 0.50-0.35 Tin Brass Tin 12065197 3.0 Tin Brass Tin 12065196 2.0-1.0 Tin Brass Tin 280 Series Male Terminals Sealed 2 630 Series Male Terminals Sealed Part # Cable Range (mm ) Material Plating Part # Cable Range (mm2) Material Plating 12048254 3.0 Tin Brass Tin 12064736 5.0 Tin Brass Tin 12129497 3.0-2.0 Tin Brass Tin 12064737 3.0 Tin Brass Tin 12048159 0.80-0.50 Tin Brass Tin 12064735 2.0-1.0 Tin Brass Tin 12124977 0.50-0.35 Tin Brass Tin 12064734 0.80-0.50 Tin Brass Tin NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 2.91 Metri-Pack Series Junction Systems S S S Metri-Pack Series L EA ED E ALE D Metri-Pack Series Junction Systems Sealed System Cable Seals & Cavity Plugs 150 Metri-Pack Cable Seals 150 Metri-Pack Cavity Plug* Reel Part # Loose Part # Cable Dia. Material Color Part # Cavity Inside Diameter Material Color 12052924 15324973 2.85-2.03 Silicone Dk. Red 12059168 5.2mm Silicone Dk. Red 12089442 15324976 2.15-1.60 Silicone White 12052925 15324974 1.70-1.29 Silicone Blue 12124669 15324975 1.009-0.995 Silicone Tan *Cavity plugs seal unused female and male cavities. 280 Metri-Pack Cable Seals 280 Metri-Pack Cavity Plug* Reel Part # Loose Part # Cable Dia. Material Color Part # Cavity Inside Diameter Material Color 12015360 12015359 12015284 12041352 12089444 15324981 15324980 15324982 15324984 15324985 4.30-3.45 3.49-2.81 2.85-2.03 2.42-2.03 2.15-1.60 Silicone Silicone Silicone Silicone Silicone Blue Gray Green Tan Purple 12010300 6.7mm Silicone Green 12034365 15324983 1.70-1.29 Silicone Dk. Red 480 Metri-Pack Cable Seals *Cavity plugs seal unused female and male cavities. 480 Metri-Pack Cavity Plug* Reel Part # Loose Part # Cable Dia. Material Color Part # Cavity Inside Diameter Material Color 12065703 15324987 5.16-4.40 Silicone Orange 12066082 8.5mm Silicone Green 12052453 15324990 4.50-3.61 Silicone Purple 12052452 15324989 3.76-2.81 Silicone Red 12048433 15324988 2.85-2.01 Silicone White 12052931 15324991 2.15-1.60 Silicone Yellow 12162068 15324992 1.70-1.29 Silicone Pink *Cavity plugs seal unused female and male cavities. 630 Metri-Pack Cavity Plug* 630 Metri-Pack Cable Seals Reel Part # Loose Part # Cable Dia. Material Color Part # Cavity Inside Diameter Material Color 12059257 12059260 12059258 12059259 15324993 15324996 15324994 15324995 5.15-4.40 4.50-3.61 3.75-2.81 2.85-2.01 Silicone Silicone Silicone Silicone Green Blue Lt. Gray Dk. Red 12059255 9.8mm Silicone Green 12077760 15324997 2.40-1.65 Silicone Tan *Cavity plugs seal unused female and male cavities. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 2.92 http://connectors.delphi.com Metri-Pack Series S L EA ED S S E ALE D B C A Metri-Pack Series Junction Systems D H: 52.4 H: 52.4 E D W: 94.4 B W: 101.0 L: 43.7 F L: 46.0 H: 73.0 L: 44.8 W: 115.0 Total Mated Length: 82.4mm A. Part No: 15492567 Description: Size: Color: Material: Terminals: Seals/Plugs: B. Connector Assembly 30F 46.0L x 52.4H x 94.4W Black PBT See Page 2.90 See Page 2.92 Part No: 12066050 Description: Number Req: Color: Material: Secondary Lock 2 Natural PBT C. Part No: 12160959 Description: Size: Color: Material: Terminals: Seals/Plugs: Note: Connector Assembly 30M 43.7L x 52.4H x 101.0W Black PBT See Page 2.91 See Page 2.92 Wire dress cover 12066129 is available. D. Part No: 12065848 Description: Number Req: Color: Material: E. Part No: 12065849 Description: Color: Material: F. Secondary Lock 2 Blue PBT Connector Seal Green Silicone Part No: 13577943 Description: Size: Color: Material: Note: Pass-Through Shroud 44.8L x 73.0H x 115.0W Black PBT 30% GF Body mount shroud 12065847 is available. KEY: 280 SERIES 480 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 2.93 S S S Metri-Pack Series L EA ED E ALE D Metri-Pack Series Junction Systems H: 57.2 D B C A H: 59.0 E W: 98.4 W: 110.0 F D B L: 70.5 L: 33.0 H: 73.0 L: 43.8 W: 123.1 Total Mated Length: 88.9mm C. A. Part No: 15492591 Description: Size: Color: Material: Terminals: B. Connector Assembly 36F (Unsealed) 33.0L x 59.0H x 98.4W Black PBT See Page 2.82 for Unsealed terminals Part No: 12064835 Description: Number Req: Color: Material: Secondary Lock 2 Natural PBT Part No: 15492562 Description: Size: Color: Material: Terminals: Seals/Plugs: D. Part No: 12064834 Description: Number Req: Color: Material: E. Secondary Lock 2 Blue PBT Part No: 12064837 Description: Color: Material: F. Connector Assembly 36M 70.5L x 57.2H x 110.0W Black PBT See Page 2.91 See Page 2.92 Connector Seal Green Silicone Part No: 12066590 Description: Size: Color: Material: Sliding Shroud 43.8L x 73.0H x 123.1W Black PBT 30% GF KEY: 150 SERIES 280 SERIES 480 SERIES 630 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 2.94 http://connectors.delphi.com Metri-Pack Series S L EA ED S S E ALE D Junction Systems B A Metri-Pack Series D C H: 60.1 E H: 60.1 W: 99.4 D F W: 106.0 L: 41.7 B L: 45.5 G C. H: 80.0 Part No: 12191487 Description: Size: Color: Material: Terminals: Seals/Plugs: W: 120.0 L: 45.3 Total Mated Length: 85.3mm A. Part No: 15492642 Description: Size: Color: Material: Terminals: Seals/Plugs: B. Connector Assembly 38F 45.5L x 60.1H x 99.4W Black PA66 14% GF HS IM & PA66 15% GF + MD 25% HS See Page 2.90 - 280 Tangless See Page 2.90 - 630 Series See Page 2.92 Part No: 12129669 Description: Number Req: Color: Material: Secondary Lock 2 Natural PBT D. Part No: 12129670 Description: Number Req: Color: Material: E. Secondary Lock 2 Natural PBT Part No: 12129672 Description: Color: Material: F. Connector 38M 41.7L x 60.1H x 106.0W Dk. Gray PA66 HS IM 14% GF See Page 2.91 See Page 2.92 Connector Seal Green Silicone Part No: 15317352 Description: Color: Material: G. Stabilizer Natural Mylar Part No: 12161191 Description: Size: Color: Material: Note: Pass-Through Shroud 45.3L x 80.0H x 120.0W Black PBT 15% GF Body mount shroud 12160809 is available. KEY: 280 SERIES 630 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 2.95 S S S Metri-Pack Series L EA ED E ALE D Junction Systems Metri-Pack Series B D A H: 66.6 C H: 66.6 E W: 106.0 F B W: 112.8 L: 56.5 E H: 62.6 D L: 67.2 W: 179.9 Total Mated Length: 122.6mm L: 50.2 C. A. Part No: 15492601 Description: Size: Color: Material: Terminals: Seals/Plugs: B. Connector Assembly 78F 56.5L x 66.6H x 106.0W Black PA66 HS 33% GF See Page 2.90 See Page 2.92 Part No: 12129214 Description: Number Req: Color: Material: Secondary Lock 2 Natural PBT Part No: 15498985 Description: Size: Color: Material: Terminals: Seals/Plugs: D. Part No: 12129213 Description: Number Req: Color: Material: E. Secondary Lock 2 Blue PBT Part No: 12162573 Description: Number Req: Color: Material: F. Connector Assembly 78M 67.2L x 66.6H x 112.8W Black PA66 HS 33% GF See Page 2.91 See Page 2.92 Stabilizer 2 Natural Mylar Part No: 12162527 Description: Size: Color: Material: Sliding Shroud 50.2L x 62.6H x 179.9W Black PBT KEY: 150 SERIES 280 SERIES 630 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 2.96 http://connectors.delphi.com Metri-Pack Series SE AL N SE E U D D U E U N AL The Metri-Pack 280 Series unsealed electronic header is a versatile, and extremely rugged system designed to meet customer's power circuit needs. This system offers the combination of excellent low energy electronic circuits and power circuit capability in a single connection. S L EA ED S S E ALE D The Metri-Pack 150 Series sealed electronic header is a rugged system designed for severe underhood environments. This system offers the combination of excellent low energy electronic circuits and power circuit capability in a single connection. Metri-Pack 150 Series sealed header systems are ideally suited for critical, low-energy electronic applications that require protection from environmental hazards. Metri-Pack Features Header * Terminal Position Assurance (TPA) * 14 Amps continuous maximum current rating for 150 Metri-Pack Series * 30 Amps continuous maximum current rating for 280 Metri-Pack Series * Low energy, low voltage capability * Small overall dimensions * Bolt assist connector to connector lock * -40C to 125C temperature range http://connectors.delphi.com 2.97 Metri-Pack Series Header S S S Metri-Pack Series L EA ED E ALE D Metri-Pack Series 150 Header Cross Sectional View Terminal Terminal Connector Seal Cable Cable Seal Female Connector Assembly Male Header Connector Assembly Seals Female Connector Assembly Female Terminal 150 Pull-to-Seat Female Terminals Sealed 150 Metri-Pack Female Connector Assemblies Sealed* Part # Cable Range (mm2) Material Plating # Cavities Connector Assembly Color 12089290 12103881 12110236 0.50-0.35 1.0-0.80 1.0-0.80-0.50 Silicon Bronze Silicon Bronze Beryllium Copper Tin Tin Tin 18way: 18 15492546 Black PBT 30% GF 30way: 30 15492553 Gray PET 30% GF Material 48way: 18 15492546 Black PBT 30% GF : 30 15492542 Black PET 30% GF 60way: 30 15492542 Black PET 30% GF : 30 15492543 Black PET 30% GF *Multiple cable seal is included in connector assembly. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 2.98 http://connectors.delphi.com Metri-Pack Series S L EA ED S S E ALE D Sealed System Application Information ....... 0.35-1.0 TEMP RANGE C: O RESISTANCE: ........ 0-14 ........... -40 to 125 ...... <10m@20mV VOLTAGE DROP: ....... <10mV/amp CENTERLINE SPACING (mm): ............ ............. Connector Dependent BLADE WIDTH (mm): ................. 1.5 TEMPERATURE RISE (OC) CURRENT RANGE (AMPS): TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* 100 0.50 80 0.80 60 1.0 40 20 0 0 5 10 15 20 MAXIMUM CURRENT (AMPS) 1 5 0 Series Terminals - T i n P l a te d CABLE RANGE (mm2): TEMPERATURE DERATING CURVES* 20 1.0 0.80 15 0.50 10 5 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) CURRENT (AMPS) *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative. Male Header Connector Assembly 12065266 150 Metri-Pack Male Header Connector Assemblies Sealed 12034413 Cable Seal Plugs Pins Connector Color Material 18 30 48 60 12040923 12048453 12052130 12034396 Black Gray Black Black PET 30% GF PET 30% GF PET 30% GF PET 30% GF Part # Cable Seal Hole Material Diameter (mm) Color Type 12065266 1.85-1.65 PA6 Md. Gray Machine Insertion 12034413 1.85-1.10 PA6 Black Hand Insertion Terminals Included in Male Header. SECTION NOTES: * Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specified. * Overall mated length varies with bolt measurement. * Inner connector seal included in Male Header Connector Assemblies where applicable. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 2.99 Metri-Pack Series 150 Header S S S Metri-Pack Series L EA ED E ALE D Metri-Pack Series 150 Header B A H: 37.2 H: 25.1 W: 59.8 W: 70.0 L: 26.1 Total Mated Length: 58.8mm L: 39.5 C A. B. Part No: 15492553 Description: Size: Color: Material: Terminals: Plugs: Connector Assembly 30F 26.1L x 25.1H x 59.8W Gray PET 30% GF See Page 2.98, 150 Pull-To-Seat Female See Page 2.99, Cable Seal Plugs Part No: 12048453 Description: Size: Color: Material: Note: C. Connector Assembly 30M 39.5L x 37.2H x 70.0W Gray PET 30% GF Shipping cover 12040542 included. Part No: 12048456 Description: Color: Material: Flange Seal Green Silicone E D H: 37.2 H: 25.4 W: 44.3 W: 54.0 L: 26.1 Total Mated Length: 57.5mm D. E. Part No: 15492546 Description: Size: Color: Material: Terminals: Plugs: Connector Assembly 18F 26.1L x 25.4H x 44.3W Black PBT 30% GF See Page 2.98, 150 Pull-To-Seat Female See Page 2.99, Cable Seal Plugs Part No: 12040923 Description: Size: Color: Material: Note: F. L: 39.5 F Connector Assembly 18M 39.5L x 37.2H x 54.0W Black PET 30% GF Shipping cover 12040940 included. Part No: 12040938 Description: Color: Material: Flange Seal Green Silicone NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 2.100 http://connectors.delphi.com Metri-Pack Series S L EA ED S S E ALE D Metri-Pack Series 150 Header C A H: 37.2 H: 25.4 B W: 59.8 L: 26.1 W: 114.0 H: 25.4 L: 39.5 W: 44.3 Total Mated Length: 57.8mm D L: 26.1 A. Part No: 15492542 Description: Size: Color: Material: Terminals: Plugs: B. Connector Assembly 30F 26.1L x 25.4H x 59.8W Black PET 30% GF See Page 2.98, 150 Pull-To-Seat Female See Page 2.99, Cable Seal Plugs Part No: 15492546 Description: Size: Color: Material: Terminals: Plugs: Connector Assembly 18F 26.1L x 25.4H x 44.3W Black PBT 30% GF See Page 2.98, 150 Pull-To-Seat Female See Page 2.99, Cable Seal Plugs C. Part No: 12052130 Description: Size: Color: Material: Note: D. Connector Assembly 48M 39.5L x 37.2H x 114.0W Black PET 30% GF Shipping covers 12040940 and 12040542 included. Part No: 12052131 Description: Color: Material: Flange Seal Green Silicone NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 2.101 S S S Metri-Pack Series L EA ED E ALE D Metri-Pack Series 150 Header C A H: 37.2 H: 25.1 W: 59.8 B L: 26.1 W: 130.0 H: 25.1 D W: 59.8 L: 39.5 Total Mated Length: 57.8mm L: 26.1 A. B. C. Part No: 15492542 Description: Size: Color: Material: Terminals: Plugs: Connector Assembly 30F 26.1L x 25.1H x 59.8W Black PET 30% GF See Page 2.98, 150 Pull-To-Seat Female See Page 2.99, Cable Seal Plugs D. Part No: 15492543 Description: Size: Color: Material: Terminals: Plugs: Connector Assembly 30F 26.1L x 25.1H x 59.8W Black PET 30% GF See Page 2.98, 150 Pull-To-Seat Female See Page 2.99, Cable Seal Plugs Part No: 12034396 Description: Size: Color: Material: Note: Connector Assembly 60M 39.5L x 37.2H x 130.0W Black PET 30% GF Shipping cover 12040542 (2 Req'd.) included Part No: 12040780 Description: Color: Material: Flange Seal Green Silicone NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 2.102 http://connectors.delphi.com Metri-Pack Series S L EA ED S S E ALE D Metri-Pack Series 150 Header B A C H: 21.5 H: 28.4 W: 42.2 W: 40.5 L: 26.0 L: 26.8 Total Mated Length: 46.7mm A. B. C. Part No: 12065425 Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 10F 26.0L x 28.4H x 42.2W Black PA66 HS IM See below, 150 Female Push to Seat See below, 150 Metri-Pack Part No: 12160446 Description: Size: Color: Material: Note: Part No: 12177082 Description: Color: Material: Connector Assembly 10M 26.8L x 21.5H x 40.5W Black PBT 30% GF Sealing Shroud and Locking Feature for Connector Assembly must be designed into mating device housing. TPA Md. Gray PA66 HS IM 150 Female Terminals Sealed 150 Metri-Pack Cavity Plug* Part # Cable Range (mm2) Material Plating 12048074 12084200 12160223 12160222 1.0-0.80-0.50 0.50-0.35 1.0-0.80 0.50-0.35 Tin Tin Silver/Nickel Silver/Nickel Silicon Bronze Silicon Bronze Beryllium Copper Beryllium Copper 150 Metri-Pack Cable Seals Part # Cavity Inside Diameter Material Color Reel Part # Loose Part # Cable Dia. Material Color 12059168 5.2mm Silicone Dk. Red 12052924 15324973 2.85-2.03 Silicone Dk. Red 12089442 15324976 2.15-1.60 Silicone White 12052925 15324974 1.70-1.29 Silicone Blue 12124669 15324975 1.009-0.995 Silicone Tan *Cavity plugs seal unused female and male cavities. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 2.103 SE AL SE AL Metri-Pack Series N E U D D U E U N Metri-Pack Series 280 Header Cross Sectional View Terminal Terminal TPA Female Connector Male Header Connector Assembly TPA (Terminal Position Assurance) CPA (Connector Position Assurance) 280 Tangless Female Terminals Unsealed Female Terminal Part # Cable Range (mm2) Material Plating 12129425 5.0-3.0 Tin Brass Tin 12129663 3.0 Tin Brass Tin 12129424 2.0-1.0 Tin Brass Tin 12110842* 3.0-2.0 Tin Brass Tin 12110844* 1.0-0.80 Tin Brass Tin 12110843* 0.50-0.35 Tin Brass Tin 12129061* 2.0-0.35 Tin Brass Tin *Thin Stock--Electrical current restrictions apply. 280 Female Terminals Unsealed Part # Cable Range (mm2) Material Plating 12015858 5.0-3.0 Tin Brass Tin 12129494 3.0-2.0 Tin Brass Tin 12034046 0.80-0.50 Tin Brass Tin 12052217 0.50-0.35 Tin Brass Tin 12162597* 3.0-2.0 Tin Brass Tin 12162595* 1.0-0.80 Tin Brass Tin 12162596* 0.50-0.35 Tin Brass Tin *Thin Stock--Electrical current restrictions apply. Female Connector 280 Metri-Pack Female Connector Unsealed # Cavities Connector Color Material TPA 4 Black PA66 HS IM 15324456 12052856 280 Metri-Pack Flexlock Female Connector Unsealed # Cavities Connector Color Material TPA 8 Lt. Gray PA66 HS IM 15324332 12110626 Use p/n 15357040 to mate to audio amplifiers. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 2.104 http://connectors.delphi.com Metri-Pack Series SE AL SE AL N E U D D U E U N Unsealed System Application Information 2 8 0 S e ri e s Te rm i n a l s - T i n P l a t e d CURRENT RANGE (AMPS): TEMP RANGE OC: RESISTANCE: ....... 0-30 .......... -40 to 125 ...... <10m@20mV VOLTAGE DROP: ..... <3.0mV/amp CENTERLINE SPACING (mm): BLADE WIDTH (mm): 100 ...... 6.9 0.50 80 0.80 60 2.0 1.0 3.0 40 5.0 20 0 0 10 20 30 40 CURRENT (AMPS) 50 TEMPERATURE DERATING CURVES* MAXIMUM CURRENT (AMPS) ...... 0.35-5.0 TEMPERATURE RISE (OC) CABLE RANGE (mm2): TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* 50 5.0 40 3.0 2.0 30 1.0 0.80 0.50 20 10 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) ................ 2.8 *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative. Male Header Connector Assembly 280 Metri-Pack Male Header Connector Assembly Unsealed Pins Connector Color Material 4 12110440 Black PA66 HS IM 280 Metri-Pack Male Header Connector Assembly Unsealed Pins Connector Color Material 8 12146724 Gray PBT 30% GF SECTION NOTES: * Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specified. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 2.105 Metri-Pack Series 280 Header SE AL SE AL Metri-Pack Series N E U D D U E U N Metri-Pack Series 280 Header B A C H: 17.9 H: 14.0 W: 23.3 W: 26.7 L: 24.0 L: 25.7 Total Mated Length: 40.4mm A. B. C. Part No: 12052856 Description: Size: Color: Material: Terminals: Connector 4F 24.0L x 14.0H x 23.3W Black PA66 HS IM See Page 2.104, 280 Female Part No: 12110440 Description: Size: Color: Material: Connector 4M 25.7L x 17.9H x 26.7W Black PA66 HS IM Part No: 15324456 Description: Color: Material: TPA Dk. Green PA66 HS IM F E G D H: 27.9 H: 24.7 E W: 34.4 W: 44.7 L: 23.7 L: 43.3 Total Mated Length: 50.8mm D. Part No: 12110626 (Lt. Gray) 12129088 (Black) Description: Size: Material: Terminals: E. Part No: 15324332 Description: Number Req: Color: Material: F. Connector 8F 23.7L x 24.7H x 34.4W PA66 HS IM See Page 2.104, 280 Tangless Female TPA 2 Natural PA66 HS IM G. Part No: 12146724 (Gray) 12146735 (Black) Description: Size: Material: Connector 8M 43.3L x 27.9H x 44.7W PBT 30% GF Part No: 12052834 Description: Color: Material: CPA Green PP Use p/n 15357040 to mate to audio amplifiers. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 2.106 http://connectors.delphi.com Micro-Pack Series SE AL N SE E U D D U E U N AL Available in electronic header and in-line connections, Micro-Pack Series connector is an excellent low energy system designed to meet the needs of high density applications. Header connectors are available in straight, 90, and 180 mounting to either flexible or hard board circuits. While inlines are ideally suited for limited space applications that do not require environmental protection, Micro-Pack Series products are extremely versatile. S L EA ED S S E ALE D The 100W Series is available in both electronic header and in-line connection systems. This Micro-Pack Series connection is an excellent low energy system designed to meet the needs of high density applications, requiring protection from environmental hazards. Delphi's 100W header connector mates to either flexible or hard circuit board applications. Micro-Pack Series Features * Connector Position Assurance (CPA) * Terminal Position Assurance (TPA) * 5 Amps continuous maximum current rating for Micro-Pack 100 Series * 7.5 Amps continuous maximum current rating for Micro-Pack 100W Series * Small overall dimensions * High circuit density * Low energy, low voltage capability * -40C to 85C temperature range for Micro-Pack 100 Series * -40C to 125C temperature range for Micro-Pack 100W Series http://connectors.delphi.com 3.1 Micro-Pack Series 100 In-Line, 100 Header & 100W Header SE AL SE AL Micro-Pack Series N E U D D U E U N 100 In-Line Cross Sectional View Micro-Pack Series Terminal Terminal Cable Cable Button Lock TPA Female Connector Male Connector CPA (Connector Position Assurance) Female Terminal TPA (Terminal Position Assurance) Female Connector Micro-Pack Female Terminals Unsealed Part # Cable Range (mm2) Material Micro-Pack Female Connectors Unsealed Plating # Cavities Connector Color Material TPA 12146448 1.0-0.80 Copper Nickel Alloy Tin 4 12066189 Natural PBT 12059160 12146447 0.50-0.35 Copper Nickel Alloy Tin 5 12064982 Black PBT 12064987 7 12065873 Black PBT 12065943 9 12064980 Black PBT 12064986 10 12047531 Black PA66 HS IM Button Lock NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 3.2 http://connectors.delphi.com Micro-Pack Series SE AL SE AL N E U D D U E U N 100 In-Line Unsealed System Application Information ): ....... 0.35-1.0 TEMP RANGE OC: RESISTANCE: .......... 0-5 ............. -40 to 85 ...... <10m@20mV VOLTAGE DROP: .... <10.0mV/amp CENTERLINE SPACING (mm): TERMINAL DIAMETER (mm): ...... 3.0 ........ 1.0 140 120 100 0.35 80 0.50 60 0.80 1.0 40 20 0 0 5 CURRENT (AMPS) TEMPERATURE DERATING CURVES* O AMBIENT TEMPERATURE ( C) CURRENT RANGE (AMPS): TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* TEMPERATURE RISE (OC) CABLE RANGE (mm 10 125 100 0.35 75 0.50 0.80 50 1.0 25 0 2 4 6 8 10 12 14 16 18 20 22 MAXIMUM CURRENT (AMPS) *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative. Male Terminal Male Connector Micro-Pack Male Terminals Unsealed Micro-Pack Male Connectors Unsealed # Cavities Connector Color Material TPA Part # Cable Range (mm2) Material Plating 0.80-0.50 Tin Brass Tin 0.35 Tin Brass Tin 4 12040903 Natural PBT Button Lock 12084449 5 12047829 Black PBT Button Lock 12040902 7 12065874 Black PBT Button Lock 9 12040905 Black PBT Button Lock SECTION NOTES: 10 12047814 Black PBT Button Lock * Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specified. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 3.3 Micro-Pack Series Micro-Pack 100 Terminals - Tin Plated 2 SE AL SE AL Micro-Pack Series N E U D D U E U N 100 In-Line C D A B Micro-Pack Series H: 15.0 H: 13.5 W: 12.7 L: 26.3 L: 37.5 W: 21.0 Total Mated Length: 50.9mm A. Part No: Description: Size: Color: Material: Terminals: B. Connector 4F 26.3L x 13.5H x 12.7W Natural PBT See Page 3.2 Part No: Description: Color: Material: C. Part No: Description: Size: Color: Material: Terminals: 12040903 Connector 4M - with Button Lock 37.5L x 15.0H x 21.0W Natural PBT See Page 3.3 12059160 TPA Red PA6 Part No: Description: Color: Material: D. 12066189 12064989 CPA Orange PP IM G E F H H: 14.5 H: 14.2 W: 15.7 L: 27.0 L: 37.5 W: 24.2 Total Mated Length: 53.0mm E. Part No: Description: Size: Material: Terminals: F. Connector 5F 27.0L x 14.2H x 15.7W PBT See Page 3.2 Part No: Description: Color: Material: G. H. Part No: Description: Size: Material: Terminals: 12047829 (Black) 12047815 (Natural) Connector 5M - with Button Lock 37.5L x 14.5H x 24.2W PBT See Page 3.3 12064987 TPA Red PA6 Part No: Description: Color: Material: 12064982 (Black) 12064983 (Natural) 12064989 CPA Orange PP IM NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 3.4 http://connectors.delphi.com Micro-Pack Series SE AL SE AL N E U D D U E U N 100 In-Line C A D H: 18.0 H: 13.5 W: 21.7 L: 27.0 W: 30.2 L: 37.5 Total Mated Length: 52.0mm A. Part No: Description: Size: Color: Material: Terminals: B. Part No: Description: Color: Material: C. Part No: Description: Size: Color: Material: Terminals: 12065874 Connector 7M - with Button Lock 37.5L x 18.0H x 30.2W Black PBT See Page 3.3 12065943 TPA Red PA6 Part No: Description: Color: Material: D. 12065873 Connector 7F 27.0L x 13.5H x 21.7W Black PBT See Page 3.2 12064989 CPA Orange PP IM H G F E H: 14.5 H: 13.5 W: 36.2 L: 37.5 W: 27.7 L: 27.0 Total Mated Length: 52.0mm E. Part No: Description: Size: Color: Material: Terminals: F. Part No: Description: Color: Material: G. H. Part No: Description: Size: Color: Material: Terminals: 12040905 Connector 9M - with Button Lock 37.5L x 14.5H x 36.2W Black PBT See Page 3.3 12064986 TPA Red PA66 HS IM Part No: Description: Color: Material: 12064980 Connector 9F 27.0L x 13.5H x 27.7W Black PBT See Page 3.2 12064989 CPA Orange PP IM NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 3.5 Micro-Pack Series B SE AL SE AL Micro-Pack Series N E U D D U E U N 100 In-Line B Micro-Pack Series A C H: 17.0 H: 12.9 W: 48.2 W: 42.2 L: 25.2 L: 37.5 Total Mated Length: 48.0mm A. Part No: Description: Size: Color: Material: Terminals: B. Connector 10F - with Button Lock 25.2L x 12.9H x 48.2W Black PA66 HS IM See Page 3.2 Part No: Description: Color: Material: C. 12047531 Part No: Description: Size: Color: Material: Terminals: 12047814 Connector 10M - with Button Lock 37.5L x 17.0H x 42.2W Black PBT See Page 3.3 12064989 CPA Orange PP IM NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 3.6 http://connectors.delphi.com Micro-Pack Series Micro-Pack Series http://connectors.delphi.com 3.7 SE AL SE AL Micro-Pack Series N E U D D U E U N 100 Header Cross Sectional View Micro-Pack Series Terminal Terminal Cable TPA Female Connector Male Header Connector Assembly TPA-A (Terminal Position Assurance) TPA-B (Terminal Position Assurance) Female Terminal Micro-Pack Female Terminals Unsealed Part # Cable Range (mm2) Material Plating 12146448 1.0-0.80 Copper Nickel Alloy Tin 12146447 0.50-0.35 Copper Nickel Alloy Tin Female Connector Nickel/Gold plating available. Micro-Pack Female Connectors Unsealed # Cavities Connector Color Material TPA-A TPA-B # Cavities Connector Color Material TPA-A TPA-B 6way: 6 12064993 10way : 4 12066189 6 12064993 12way: 12 12064799 13way: 4 12066189 9 12066130 16way : 16 12110259 20way: 10 12047531 10 12065785 24way : 24 12110088 32way : 32 12110113 PBT PBT PBT PBT 30% GF PBT PBT PBT 30% GF PA66 HS IM PA66 HS IM PBT 30% GF PBT 30% GF 12066170 12059160 12066170 12064822 12059160 12064986 12048344 Button Lock Button Lock 12047900 12045889 - - - 12064823 - - 12048345 - - 12047901 12045890 32way: 32 40way: 16 24 48way: 24 24 56way: 24 32 64way: 16 24 24 PBT 30% GF PBT 30% GF PBT 30% GF PBT 30% GF PBT 30% GF PBT 30% GF PBT 30% GF PBT 30% GF PBT 30% GF PBT 30% GF 12045889 12048344 12047900 12047900 12047900 12047900 12045889 12048344 12047900 12047900 12045890 12048345 12047901 12047901 12047901 12047901 12045890 12048345 12047901 12047901 PA66 HS IM 15324332 PBT 30% GF 12047900 - 12047901 Black Natural Black Black Natural Natural Green Black Lt. Gray Gray Dk. Red 12110207 12084945 12110088 12110244 12110206 12110206 12110207 12084945 12110088 12110244 Lt. Blue Gray Gray Pink Lt. Blue Lt. Blue Lt. Blue Gray Gray Pink Mixed 32way: 8 24 12110626 Lt. Gray 12110088 Gray Use p/n 15357040 to mate to audio amplifiers. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 3.8 http://connectors.delphi.com Micro-Pack Series SE AL SE AL N E U D D U E U N 100 Header Unsealed System Application Information ....... 0.35-1.0 RESISTANCE: ............. -40 to 85 ...... <10m@20mV VOLTAGE DROP: .... <10.0mV/amp CENTERLINE SPACING (mm): ...... 3.0 TERMINAL DIAMETER (mm): ........ 1.0 140 120 100 0.35 80 0.50 60 0.80 1.0 40 20 0 0 5 CURRENT (AMPS) 10 TEMPERATURE DERATING CURVES* O AMBIENT TEMPERATURE ( C) TEMP RANGE OC: .......... 0-5 TEMPERATURE RISE (OC) CURRENT RANGE (AMPS): TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* Micro-Pack Series Micro-Pack 100 Terminals - Tin Plated CABLE RANGE (mm2): 125 100 0.35 75 0.50 0.80 50 1.0 25 0 2 4 6 8 10 12 14 16 18 20 22 MAXIMUM CURRENT (AMPS) *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative. CPA (Connector Position Assurance) SECTION NOTES: * Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specified. * Different color and connector indexing features are also available. Male Header Connector Assembly * Low profile and right angle TPAs also available. Micro-Pack Male Header Connector Assemblies Unsealed # Pins Connector Color Material # Pins Connector Color Material 6 12065870 Black PBT 30% GF 32* 12129340 Dk. Red PBT 30% GF 10 12065647 Black PBT 30% GF 32* 12110323 Lt. Blue PBT 30% GF 12 12064798 Black PBT 30% GF 40 12191050 Gray PBT 30% GF 13 12066307 Black PBT 30% GF 48 12191140 Natural PBT 30% GF 16 12110261 Green PBT 30% GF 56* 12110209 Lt. Blue PBT 30% GF 12160861 Black PBT 30% GF 15357042 Gray PBT 30% GF 20* 12089852 Black PBT 30% GF 64 24 12092886 Gray PBT 30% GF Mixed 32 Terminals included in connector assembly. * Gold plating available. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 3.9 SE AL SE AL Micro-Pack Series N E U D D U E U N 100 Header Micro-Pack Series C B A D H: 11.9 H: 13.5 W: 21.7 W: 44.1 L: 29.7 L: 26.5 Total Mated Length: 49.7mm A. Part No: Description: Size: Color: Material: Terminals: B. C. Connector 6F 29.7L x 13.5H x 21.7W Black PBT See Page 3.8 Part No: Description: Color: Material: D. Part No: Description: Size: Color: Material: 12065870 Connector Assembly 6M 26.5L x 11.9H x 44.1W Black PBT 30% GF 12066170 TPA Red PA6 Part No: Description: Color: Material: 12064993 12064989 CPA Orange PP IM NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 3.10 http://connectors.delphi.com Micro-Pack Series SE AL SE AL N E U D D U E U N 100 Header E Micro-Pack Series E C A D F H: 11.9 H: 13.5 B L: 26.3 W: 12.7 W: 59.1 H: 13.5 W: 21.7 L: 29.7 A. Part No: Description: Size: Color: Material: Terminals: B. C. E. Description: Size: Color: Material: 12065647 Connector Assembly 10M 26.5L x 11.9H x 59.1W Black PBT 30% GF 12064993 12059160 12066170 TPA Red PA6 Part No: Description: Number Req: Color: Material: Part No: TPA Red PA6 Part No: Description: Color: Material: F. Connector 6F 29.7L x 13.5H x 21.7W Black PBT See Page 3.8 Part No: Description: Color: Material: D. Connector 4F 26.3L x 13.5H x 12.7W Natural PBT See Page 3.8 Part No: Description: Size: Color: Material: Terminals: 12066189 L: 26.5 Total Mated Length: 49.4mm 12064989 CPA 2 Orange PP IM NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 3.11 SE AL SE AL Micro-Pack Series N E U D D U E U N 100 Header E Micro-Pack Series B D A C H: 24.8 H: 23.9 W: 21.3 W: 44.1 L: 28.0 L: 33.6 Total Mated Length: 39.1mm A. Part No: Description: Size: Color: Material: Terminals: B. C. Connector 12F 28.0L x 23.9H x 21.3W Black PBT 30% GF See Page 3.8 Part No: Description: Color: Material: 12064822 TPA Md. Gray PA66 HS IM Part No: Description: Color: Material: 12064799 D. Part No: Description: Size: Color: Material: E. Connector Assembly 12M 33.6L x 24.8H x 44.1W Black PBT 30% GF Part No: Description: Color: Material: 12064798 12077899 CPA Orange PP IM 12064823 TPA Md. Gray PA66 HS IM NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 3.12 http://connectors.delphi.com Micro-Pack Series SE AL SE AL N E U D D U E U N 100 Header E Micro-Pack Series E C A D H: 13.5 B F H: 11.9 W: 12.7 L: 26.3 H: 13.5 W: 66.7 W: 27.7 L: 27.0 L: 26.5 Total Mated Length: 53.0mm A. Part No: Description: Size: Color: Material: Terminal: B. C. E. Description: Size: Color: Material: 12066307 Connector Assembly 13M 26.5L x 11.9H x 66.7W Black PBT 30% GF 12066130 12059160 12064986 TPA Red PA66 HS IM Part No: Description: Number Req: Color: Material: Part No: TPA Red PA6 Part No: Description: Color: Material: F. Connector 9F 27.0L x 13.5H x 27.7W Natural PBT See Page 3.8 Part No: Description: Color: Material: D. Connector 4F 26.3L x 13.5H x 12.7W Natural PBT See Page 3.8 Part No: Description: Size: Color: Material: Terminals: 12066189 12064989 CPA 2 Orange PP IM NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 3.13 SE AL SE AL Micro-Pack Series N E U D D U E U N 100 Header Micro-Pack Series B D C A H: 17.9 H: 23.9 W: 27.8 W: 57.5 L: 28.0 L: 39.0 Total Mated Length: 60.4mm A. Part No: 12110259* (Green) 12084944* (Black) 12084945* (Gray) Description: Connector 16F Size: 28.0L x 23.9H x 27.8W Material: PBT 30% GF Terminals: See Page 3.8 *Different indexing feature. B. Part No: Description: Color: Material: C. Part No: 12110261* (Green) 12084948* (Black) 12084949* (Gray) Description: Connector Assembly 16M Size: 39.0L x 17.9H x 57.5W Material: PBT 30% GF *Different indexing feature. 12048344 TPA Blue PA66 HS IM Part No: Description: Color: Material: D. 12048345 TPA Blue PA66 HS IM For harness assemblies, use either latching TPA 12048344 or low profile TPA 12065463. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 3.14 http://connectors.delphi.com Micro-Pack Series SE AL SE AL N E U D D U E U N 100 Header A Micro-Pack Series H: 14.2 D W: 45.7 H: 33.0 C L: 25.2 B W: 41.4 H: 12.9 W: 49.0 L: 30.8 L: 25.2 Total Mated Length: 55.3mm A. Part No: Description: Size: Color: Material: Terminals: B. C. Connector 10F - with Button Lock 25.2L x 14.2H x 45.7W Lt. Gray PA66 HS IM See Page 3.8 Part No: Description: Size: Color: Material: Terminals: D. Part No: Description: Size: Color: Material: 12089852 Connector Assembly 20M 30.8L x 33.0H x 41.4W Black PBT 30% GF 12047531 Connector 10F - with Button Lock 25.2L x 12.9H x 49.0W Black PA66 HS IM See Page 3.8 Part No: Description: Color: Material: 12065785 12064989 CPA Orange PP IM NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 3.15 SE AL SE AL Micro-Pack Series N E U D D U E U N Micro-Pack Series 100 Header E B A D H: 24.8 C H: 24.9 W: 40.3 W: 53.1 L: 28.0 Total Mated Length: 59.1mm A. Part No: Description: Size: Color: Material: Terminals: 12110088 Connector 24F 28.0L x 24.9H x 40.3W Gray PBT 30% GF See Page 3.8 D. Description: Size: Color: Material: E. B. Part No: Description: Color: Material: C. TPA Blue PA66 HS IM Part No: Description: Color: Material: 12047900 Part No: 12092886 Connector Assembly 24M 33.5L x 24.8H x 53.1W Gray PBT 30% GF Part No: Description: Color: Material: L: 33.5 12077899 CPA Orange PP IM 12047901 TPA Blue PA66 HS IM For harness assemblies, use either latching TPA 12047900 or low profile TPA 12065209. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 3.16 http://connectors.delphi.com Micro-Pack Series SE AL SE AL N E U D D U E U N 100 Header Micro-Pack Series B E A D C H: 24.7 H: 24.9 W: 65.4 W: 51.7 L: 28.0 L: 33.5 Total Mated Length: 59.3mm A. Part No: 12110113* 12110114* 12110115* 12110112* (Dk. Red) (Natural) (Dk. Blue) (Tan) Description: Connector 32F Size: 28.0L x 24.9H x 51.7W Material: PBT 30% GF Terminals: See Page 3.8 *Different indexing feature. D. Part No: Description: Color: Material: C. TPA Blue PA66 HS IM Part No: Description: Color: Material: 12045889 12129340* 12129341* 12129342* 12129369* (Dk. Red) (Natural) (Dk. Blue) (Tan) Description: Connector Assembly 32M Size: 33.5L x 24.7H x 65.4W Material: PBT 30% GF *Different indexing feature. E. B. Part No: Part No: Description: Color: Material: 12077899 CPA Orange PP IM 12045890 TPA Md. Gray PA66 HS IM If mating connector to gold pins, gold pins must be used. If mating to tin pins, tin pins must be used. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 3.17 SE AL SE AL Micro-Pack Series N E U D D U E U N 100 Header B Micro-Pack Series E A D H: 24.8 C H: 22.6 W: 51.7 W: 74.3 L: 28.0 L: 33.5 Total Mated Length: 59.3mm A. Part No: Description: Size: Color: Material: Terminals: 12110207 Connector 32F 28.0L x 22.6H x 51.7W Lt. Blue PBT 30% GF See Page 3.8 D. Description: Size: Color: Material: E. B. Part No: Description: Color: Material: C. TPA Blue PA66 HS IM Part No: Description: Color: Material: 12045889 Part No: Connector Assembly 32M 33.5L x 24.8H x 74.3W Lt. Blue PBT 30% GF Part No: Description: Color: Material: 12110323 12077899 CPA Orange PP IM 12045890 TPA Md. Gray PA66 HS IM If mating connector to gold pins, gold pins must be used. If mating to tin pins, tin pins must be used. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 3.18 http://connectors.delphi.com Micro-Pack Series SE AL SE AL N E U D D U E U N 100 Header H C E Micro-Pack Series H D G A H: 24.4 H: 23.9 B L: 28.0 W: 27.8 H: 24.9 F W: 92.0 W: 40.3 L: 28.0 A. Part No: Description: Size: Color: Material: Terminals: B. C. D. E. F. Description: Size: Color: Material: H. Connector Assembly 40M 32.6L x 24.4H x 92.0W Gray PBT 30% GF Part No: Description: Number Req: Color: Material: 12191050 12077899 CPA 2 Orange PP IM 12048344 12048345 12047900 TPA Blue PA66 HS IM Part No: Description: Color: Material: Part No: TPA Blue PA66 HS IM Part No: Description: Color: Material: G. TPA Blue PA66 HS IM Part No: Description: Color: Material: 12110088 Connector 24F 28.0L x 24.9H x 40.3W Gray PBT 30% GF See Page 3.8 Part No: Description: Color: Material: 12084945 Connector 16F 28.0L x 23.9H x 27.8W Gray PBT 30% GF See Page 3.8 Part No: Description: Size: Color: Material: Terminals: L: 32.6 Total Mated Length: 56.3mm 12047901 TPA Blue PA66 HS IM NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 3.19 SE AL SE AL Micro-Pack Series N E U D D U E U N 100 Header F C Micro-Pack Series F D C E A F H: 24.2 H: 24.4 D B W: 40.9 L: 28.0 W: 104.1 H: 24.2 L: 32.6 W: 40.9 Total Mated Length: 56.3mm L: 28.0 A. Part No: Description: Size: Color: Material: Terminals: B. Part No: Description: Size: Color: Material: Terminals: C. D. E. Part No: Description: Size: Color: Material: F. Part No: Description: Number Req: Color: Material: 12191140 Connector Assembly 48M 32.6L x 24.4H x 104.1W Natural PBT 30% GF 12077899 CPA 2 Orange PP IM 12047900 TPA 2 Blue PA66 HS IM Part No: Description: Number Req: Color: Material: 12110206 Connector 24F 28.0L x 24.2H x 40.9W Lt. Blue PBT 30% GF See Page 3.8 Part No: Description: Number Req: Color: Material: 12110244 Connector 24F 28.0L x 24.2H x 40.9W Pink PBT 30% GF See Page 3.8 12047901 TPA 2 Blue PA66 HS IM For harness assemblies, use either latching TPA 12047900 or low profile TPA 12065209. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 3.20 http://connectors.delphi.com Micro-Pack Series SE AL SE AL N E U D D U E U N 100 Header H C Micro-Pack Series H D G A H: 30.7 E H: 22.6 W: 51.7 B L: 28.0 W: 116.4 H: 24.2 Total Mated Length: 56.4mm F W: 40.9 L: 33.0 L: 28.0 A. Part No: 12110207* (Lt. Blue) 12110245* (Pink) 12160779* (Brown) Description: Connector 32F Size: 28.0L x 22.6H x 51.7W Material: PBT 30% GF Terminals: See Page 3.8 *Different indexing feature. B. Part No: Part No: Description: Color: Material: D. Description: Color: Material: 12045889 TPA Blue PA66 HS IM Part No: Part No: Description: Color: Material: F. Part No: Description: Color: Material: 12047900 TPA Blue PA66 HS IM 12047901 TPA Blue PA66 HS IM 12110206* (Lt. Blue) 12110244* (Pink) 12160778* (Brown) Description: Connector 24F Size: 28.0L x 24.2H x 40.9W Material: PBT 30% GF Terminals: See Page 3.8 *Different indexing feature. C. E. 12045890 TPA Md. Gray PA66 HS IM G. Part No: 12110209* (Lt. Blue) 12110241* (Pink) 12160777* (Brown) Description: Connector Assembly 56M Size: 33.0L x 30.7H x 116.4W Material: PBT 30% GF *Different indexing feature. H. Part No: Description: Number Req: Color: Material: 12077899 CPA 2 Orange PP IM For harness assemblies, use either latching TPA 12045889 or low profile TPA 12065208. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 3.21 SE AL SE AL Micro-Pack Series N E U D D U E U N 100 Header D J Micro-Pack Series J J E F A H F H: 24.4 H: 23.9 B W: 27.8 L: 28.0 G H: 24.9 C W: 119.2 W: 40.3 L: 28.0 G H: 24.9 Total Mated Length: 57.5mm W: 40.3 L: 32.6 L: 28.0 A. Part No: 12084945* (Gray) 12191375* (Purple) Description: Connector 16F Size: 28.0L x 23.9H x 27.8W Material: PBT 30% GF Terminals: See Page 3.8 *Different indexing feature. B. Part No: 12110088* (Gray) 12110206* (Lt. Blue) Description: Connector 24F Size: 28.0L x 24.9H x 40.3W Material: PBT 30% GF Terminals: See Page 3.8 *Different indexing feature. C. Part No: 12110244* (Pink) 12160778* (Brown) F. Part No: Description: Number Req: Color: Material: G. H. TPA 2 Blue PA66 HS IM Part No: Description: Number Req: Color: Material: 12047900 12047901 TPA 2 Blue PA66 HS IM Part No: 12160861* (Black) 12191293* (Dk. Blue) Description: Connector 24F Size: 28.0L x 24.9H x 40.3W Material: PBT 30% GF Terminals: See Page 3.8 *Different indexing feature. Description: Connector Assembly 64M Size: 32.6L x 24.4H x 119.2W Material: PBT 30% GF *Different indexing feature. D. Description: Number Req: Color: Material: Part No: Description: Color: Material: E. TPA Blue PA66 HS IM Part No: Description: Color: Material: 12048344 J. Part No: 12077899 CPA 3 Orange PP IM 12048345 TPA Blue PA66 HS IM NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 3.22 http://connectors.delphi.com Micro-Pack Series SE AL SE AL N E U D D U E U N 100 Mixed C D G Micro-Pack Series F A E H: 21.5 H: 24.9 B E W: 40.3 W: 88.5 L: 28.0 H: 24.9 L: 41.9 W: 34.4 L: 23.7 A. Part No: 12110088* (Gray) 12110206* (Lt. Blue) 12110244* (Pink) Description: Connector 24F Size: 28.0L x 24.9H x 40.3W Material: PBT 30% GF Terminals: See Page 3.8 *Different indexing feature. B. Part No: Description: Size: Color: Material: Terminals: C. D. E. F. Description: Connector Assembly 32M Size: 41.9L x 21.5H x 88.5W Material: PBT 30% GF *Different indexing feature. 12110626 12047900 12047901 15324332 TPA 2 Natural PA66 HS IM Part No: Description: Color: Material: 15357042* (Gray) 15357044* (Lt. Blue) 15357046* (Pink) TPA Blue PA66 HS IM Part No: Description: Number Req: Color: Material: Part No: TPA Blue PA66 HS IM Part No: Description: Color: Material: G. Connector 8F 23.7L x 24.9H x 34.4W Lt. Gray PA66 HS IM See Page 2.104, 280 Metri-Pack Tangless Part No: Description: Color: Material: Total Mated Length: 59.7mm 12052834 CPA Green PP IM Use p/n 15357040 to mate to audio amplifiers. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 3.23 S S S Micro-Pack Series L EA ED E ALE D 100W Header Cross Sectional View Seal Shroud Strain Relief Micro-Pack Series Terminal Terminal Retainer Female Connector Female Connector Male Header Connector Assembly CPA (Connector Position Assurance) Female Terminal Strain Relief Cable Seal Micro-Pack Female Terminals Sealed Female Connector Part # Cable Range (mm2) Material Plating 12084912 0.80 Phosphor Bronze Gold/Nickel 12084913 0.50-0.35 Phosphor Bronze Gold/Nickel Retainer Micro-Pack Female Connectors Sealed # Cavities Connector Color Material TPA Retainer** Seal 24 12129225 Natural PBT 12129183 32 12129025 Natural PBT - 12129023 12129026* 12129030 36 12110487 Black PBT - 12110488 12110489* 12110490 - Strain Relief 12110403* 12110155 * Validated for 0.80-0.50 cable. ** Retainers provide terminal position assurance. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 3.24 http://connectors.delphi.com Micro-Pack Series S L EA ED S S E ALE D 100W Header Sealed System Application Information TEMP RANGE OC: RESISTANCE: ....... 0-7.5 .......... -40 to 125 ...... <10m@20mV VOLTAGE DROP: ... <10.0mV/amp CENTERLINE SPACING (mm): TERMINAL DIAMETER (mm): ...... 3.5 2 0.5 mm 80 2 0.8 mm 60 40 20 0 0 10 20 TEMPERATURE DERATING CURVES* O AMBIENT TEMPERATURE ( C) CURRENT RANGE (AMPS): TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* 100 O ...... 0.35-0.8 TEMPERATURE RISE ( C) CABLE RANGE (mm2): 125 100 2 0.8 mm 75 2 0.5 mm 50 25 0 CURRENT (AMPS) ....... 1.0 Micro-Pack Series Micro-Pack 100W Terminals - Gold Plated 5 10 15 20 MAXIMUM CURRENT (AMPS) *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative. Male Header Connector Assembly Micro-Pack Male Header Connector Assemblies Sealed # Cavities Connector Color Material 24 12092320 Black PBT 30% GF 32 12129008 Blue PBT 30% GF 36 12110485 Black PBT 30% GF Terminals included in connector assembly. SECTION NOTES: * Sealing shroud and locking feature for connector assembly must be designed into mating device housing. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 3.25 S S S Micro-Pack Series L EA ED E ALE D 100W Header E Micro-Pack Series D H: 28.9 C W: 55.2 L: 33.9 A H: 10.0 B F H: 20.0 W: 44.5 L: 32.0 W: 53.8 A. Part No: Description: Size: Color: Material: Terminals: B. Part No: Description: Color: Material: C. D. E. Part No: Description: Size: Color: Material: 12129183 12092320 Connector Assembly 24M 25.7L x 20.0H x 53.8W Black PBT 30% GF 12110403 12110155 (Right Wire Dress) Strain Relief 24F Gray 33.9L x 28.9H x 55.2W TEEE Part No: Description: Color: Material: F. L: 25.7 Seal 24F Green Silicone Part No: Description: Color: Size: Material: Total Mated Length: 61.2mm Retainer 24F Black PC Part No: Description: Color: Material: 12129225 Connector 24F 32.0L x 10.0H x 44.5 Natural PBT See Page 3.24 12110299 CPA Red PBT NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 3.26 http://connectors.delphi.com Micro-Pack Series S L EA ED S S E ALE D 100W Header E Micro-Pack Series D H: 28.9 C W: 67.3 L: 29.6 A H: 10.0 B F H: 20.0 W: 56.5 L: 31.5 W: 66.8 A. Part No: Description: Size: Color: Material: Terminals: B. 12129025 Connector 32F 31.5L x 10.0H x 56.5W Natural PBT See Page 3.24 Part No: 12129023* (Md. Blue) 12129021* (Black) 12129022* (Clear) Description: Retainer 32F Material: PC *Different indexing feature. C. Part No: Description: Color: Material: D. E. Part No: 12129008* (Blue) 12186041* (Black) 12186043* (Gray) Description: Connector Assembly 32M Size: 26.1L x 20.0H x 66.8W Material: PBT 30% GF *Different indexing feature. 12129026 12129030 (Right Wire Dress) Strain Relief 32F 29.6L x 28.9H x 67.3W Gray TEEE Part No: Description: Color: Material: F. L: 26.1 Seal 32F Green Silicone Part No: Description: Size: Color: Material: Total Mated Length: 57.6mm 12110299 CPA Red PBT NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 3.27 S S S Micro-Pack Series L EA ED E ALE D 100W Header Micro-Pack Series E D H: 28.9 C W: 85.5 L: 39.2 A F H: 10.0 H: 20.0 B W: 62.5 L: 32.0 W: 71.8 Total Mated Length: 66.0mm A. Part No: Description: Size: Color: Material: Terminals: B. C. E. Description: Size: Color: Material: 12110488 12110485 Connector Assembly 36M 25.7L x 20.0H x 71.8W Black PBT 30% GF 12110489 12110490 (Right Wire Dress) Strain Relief 36F 39.2L x 28.9H x 85.5W Gray TEEE Part No: Description: Color: Material: Part No: Seal 36F Green Silicone Part No: Description: Size: Color: Material: F. Retainer 36F Clear PC Part No: Description: Color: Material: D. Connector 36F 32.0L x 10.0H x 62.5W Black PBT See Page 3.24 Part No: Description: Color: Material: L: 25.7 12110487 12110299 CPA Red PBT NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 3.28 http://connectors.delphi.com 0 6 4 S e ri e s Unsealed Header Connectors & Mating Components SE AL SE AL Performance Advantages U D D U E U N Delphi's USCAR 064 series header connectors satisfy N E the USCAR footprints for mating interfaces. This provides universal use, easy integration and broad 064 Series application flexibility. Meeting USCAR Standards Delphi's standard 064 series unsealed header connectors are USCAR* compliant. These products: meet USCAR design guidelines (per SAE/USCAR-12 Revision 2, Dec. 2001) Two header types are available. They include: Standard one-row headers Standard two-row headers Both header types are available in either right angle or straight pin versions. meet published USCAR interface footprints are validated to USCAR specifications (per SAE/USCAR-2 Revision 3, April 2001) Mating Connectors Delphi also offers a complete line of 064 series female mating connectors in USCAR indexes A to F. *USCAR is the United States Council for Automotive Research. h tt p : / / c o n n e c t o r s . d e l p h i . c o m 4.1 SE AL SE AL 064 Series U D D U E U N N E Introduction Benefits/Features: USCAR compliant Intermateability Interchangeability Industry standard design and specifications In addition to the markets described, 064 series connectors may apply to other application categories, many of which are listed on the overview chart on page 4.3. Delphi can also provide custom designs based on customer requirements. Provides broad application flexibility 064 Series Hand-mateable connections (75N maximum engage force) Provides ergonomic assembly and efficient installation 064 Series Overview Standard tin-plated interfaces are cost-effective Characteristics, Benefits/ Features and Applications. . . . . . . . . . . . . . . . 4.2 Optional gold-plated interfaces enhance reliability for specific applications Secondary terminal lock for enhanced robustness Connector position assist (CPA) for superior connection reliability Color coding by index options for improved assembly Applications Overview . . . . . . . . . . . . . . . . . . . . . 4.3 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4 064 Series Unsealed Header Connectors One-Row - Single Modules: 4, 5, 6, 7, 8, 12-way . . . . 4.8 - Combination Modules: 16, 24, 32-way . . 4.18 Two-Row Tooling - Single Modules: 8, 10, 12, 16-way . . . . . 4.24 Delphi's 064 series header connectors and components are validated to USCAR specifications (per SAE/USCAR-2 Revision 3, April 2001). All components in this catalog can be supplied from low volume tooling, many of which are available from high volume production tooling as well. PPAP certification can be supplied for low volume production intent tooling if requested. Typical Applications Delphi's 064 series header products can be used in the automotive and transportation markets. They are suitable for device, in-line and board-towire applications in the following: Satellite radios - Combination Modules: 16, 24, 32, 40, 42, 44, 48, 64-way. . . . . . . . 4.32 Mixed Series Unsealed Header Connectors Two-Row - Combination Modules: Amplifier Header 40-way. . . . . . . . . . . . . . 4.48 Radio Header 30 & 46-way . . . . . . . . . . . . 4.49 Mating Components (Unsealed Female Connectors) MicroHVT One-Row: 4, 5, 6, 7, 8-way . . . . . . . . . . . . . 4.50 Two-Row: 8, 10, 12, 16-way . . . . . . . . . . . . 4.55 Terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.59 Infotainment devices Micro64 Two-Row: 8, 10, 16-way . . . . . . . . . . . . . . . 4.60 Automotive body modules and systems Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.63 HVAC systems 4.2 h tt p : / / c o n n e c t o r s . d e l p h i . c o m 064 Series SE AL SE AL U D D U E U N N E Ty p i c a l A p p l i c a t i o n s O v e r v i e w Micro64 MicroHVT Sirius Satellite Radios* Typical Applications XM Satellite Radios** Infotainment devices, including DVDs Automotive and commercial vehicles Engine management systems Powertrain control systems Door panels ABS braking systems HVAC systems Airbag systems 064 Series Products 064 Headers Automotive electronics Telematics Entertainment systems Video Audio, radio, amplifiers Seat controls Displays, instrument panels Window switches Navigation systems Rear camera systems Sensors Switches The products and applications within this brochure are For additional product information and application presented as a reference guide only. Other Delphi support, please contact your local Delphi Connection Connection Systems' products may also apply to the Systems' sales representative or contact us directly application categories presented above. In addition, these at [1] 248.813.2334, or visit our website at and other Delphi products may be available for similar http://connectors.delphi.com. application categories not represented in this brochure. * (c) Sirius Satellite Radio Inc. "Sirius" and related marks are trademarks of Sirius Satellite Radio Inc. ** XM Satellite Radio Inc. is a wholly owned subsidiary of XM Satellite Radio Holdings Inc. h tt p : / / c o n n e c t o r s . d e l p h i . c o m 4.3 SE AL SE AL 064 Series U D D U E U N N E 064 Series Unsealed Specifications M i c r o H V T & M i c r o 6 4 M a t i n g Te r m i n a l s MicroHVT Micro64 Typical Cable Applications 0.35 mm2 - 0.50 mm2 TWP (SAE J-1128) 0.75 mm2 FLRY-A (DIN 72551) 0.80 mm2 TXL Reduced Wall (SAE J-1128) 0.35 mm2 - 0.50 mm2 TWP (SAE J-1128) 0.75 mm2 FLRY-A (DIN 72551) 0.80 mm2 TXL Reduced Wall (SAE J-1128) Current Range 0 - 7 amps 0 - 5 amps Temperature Range -40C to +85C -40C to +85C Resistance <20 m @ 20 mV <20 m @ 20 mV Voltage Drop <20 mV/amp <20 mV/amp Centerline Spacing 2.54 mm (terminal-to-terminal and row-to-row) 2.54 mm (terminal-to-terminal and row-to-row) Header Pin 0.64 mm square, tin-plated 0.64 mm square, tin-plated Te m p e r a t u r e R i s e / D e r a t i n g C u r v e s Micro64 Temperature Rise vs. Current* 0.64 mm square tin-plated pin mated to MicroHVT terminal - 0.50 mm2 cable 30 25 Maximum Recommended 20 Continuous Current 15 10 5 0 0 1 2 3 4 5 6 7 Steady State Temperature Rise (C) above Ambient Steady State Temperature Rise (C) above Ambient MicroHVT Temperature Rise vs. Current* 0.64 mm square tin-plated pin mated to Micro64 terminal 0.50 mm2 cable 30 25 Maximum Recommended 20 Continuous Current 15 10 5 0 0 1 2 3 4 5 Steady State Current (Amps) Steady State Current (Amps) Temperature Derating Curve* Temperature Derating Curve* 0.64 mm square tin-plated pin mated to MicroHVT terminal - 0.50 mm2 cable Assumes 85C maximum operating temperature 0.64 mm square tin-plated pin mated to Micro64 terminal - 0.50 mm2 cable Assumes 85C maximum operating temperature 13 12 11 10 9 8 7 6 5 4 3 2 1 0 8 Maximum Current (Amps) Maximum Current (Amps) 064 Series Female Terminal Application Guidelines Maximum Recommended Continuous Current 7 6 5 4 Maximum Recommended 3 Continuous Current 2 1 0 25 35 45 Ambient Temperature (C) 55 65 75 85 25 35 45 55 65 75 Ambient Temperature (C) * Data based on laboratory testing of a single circuit in free air. The lab test does not account for all of the variables that would be present in an actual application. 4.4 h tt p : / / c o n n e c t o r s . d e l p h i . c o m 85 064 Series USCAR Footprints One-Row 064 Series Shown: 064-U-008-1-A02 8X 9.15 0.3 1.27 7X 2.54 16.85 MIN Two-Row Shown: 064-U-016-2-A02 8X 2.54 16X 11.15 0.3 1.27 7X 2.54 18.85 MIN For complete footprint details, visit the EWCAP section at www.USCARteams.org. 0.64 mm Square Pins For header connector part drawings, contact Delphi Connection Systems or visit http://connectors.delphi.com. Male Pin Notes: Pin must be symmetrical within tolerance shown. All tip or pin edges may be radiused - R 0.08 max. No burrs on tip or pin edges. All dimensions shown in millimeters. USCAR is the United States Council for Automotive Research. EWCAP is USCAR's Electrical Wiring Component Applications Partnership. All surfaces of pin must be plated. All pin dimensions include plating. h tt p : / / c o n n e c t o r s . d e l p h i . c o m 4.5 064 Series USCAR Indexing One-Row - Index A One-Row - Index B Shown: 064-U-008-1-B02 064 Series Shown: 064-U-008-1-A02 0.23 0.1 2X 2.18 0.1 4.13 0.1 One-Row - Index C One-Row - Index D Shown: 064-U-008-1-D02 Shown: 064-U-008-1-C02 0.23 0.1 0.23 0.1 1.78 0.1 1.78 0.1 4.13 0.1 One-Row - Index E Shown: 064-U-008-1-E02 2X 2X 1.78 0.1 2.18 0.1 2.18 0.1 4.13 0.1 One-Row - Index F Shown: 064-U-008-1-F02 0.23 0.1 4.13 0.1 4.13 0.1 The six USCAR examples shown above are typical of one-row and two-row indexing configurations. For complete indexing details, please visit www.USCARteams.org. 4.6 h tt p : / / c o n n e c t o r s . d e l p h i . c o m 064 Series Ty p i c a l R e c o m m e n d e d PCB Layouts 1 x 8 - Right Angle 2 x 8 - Right Angle 29.6 29.6 8X 2X 16X 1.2 4.15 2X 4.15 1.2 2.54 1.27 1.27 1.27 1.27 3.81 3.81 3.81 3.81 6.35 6.35 6.35 6.35 8.89 8.89 8.89 8.89 CONNECTOR ASSEMBLY THIS SIDE CONNECTOR ASSEMBLY THIS SIDE 1.59 1.59 1 x 8 - Straight 2 x 8 - Straight 29.6 29.6 2X 4.15 2X 16X 4.15 8X 1.2 1.27 1.27 1.27 3.81 3.81 3.81 3.81 6.35 6.35 6.35 6.35 8.89 8.89 8.89 8.89 CONNECTOR ASSEMBLY THIS SIDE 1.2 2.54 2.54 1.27 064 Series 5.3 5.3 CONNECTOR ASSEMBLY THIS SIDE 1.59 1.59 Standard One-Row USCAR Headers Standard Two-Row USCAR Headers h tt p : / / c o n n e c t o r s . d e l p h i . c o m 4.7 SE AL SE AL 064 Series U D D U E U N N E 064 Header One-Row - Single Module 4-way Unsealed - Right Angle Shown: Index 4A 20.7 064 Series 16.1 15.43 19.64 Dimensions shown in millimeters. Mating Connector Part Number Material Color Index USCAR Cross-Reference 15462854 PPA GF33 HS Black 4A 064-U-004-1-A02 13513469 15462855 PPA GF33 HS Gray 4B 064-U-004-1-B02 PE107546 15462856 PPA GF33 HS Brown 4C 064-U-004-1-C02 PE107547 15462857 PPA GF33 HS Green 4D 064-U-004-1-D02 PE107548 15462858 PPA GF33 HS Dark Blue 4E 064-U-004-1-E02 PE107549 15462859 PPA GF33 HS Natural 4F 064-U-004-1-F02 13531958 MicroHVT This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 4.8 h tt p : / / c o n n e c t o r s . d e l p h i . c o m 064 Series SE AL SE AL U D D U E U N N E 064 Header One-Row - Single Module 4-way Unsealed - Straight Shown: Index 4A 21.2 064 Series 16.1 15.43 25.41 Dimensions shown in millimeters. Mating Connector Part Number Material Color Index USCAR Cross-Reference 15462823 PPA GF33 HS Black 4A 064-U-004-1-A02 13513469 15462824 PPA GF33 HS Gray 4B 064-U-004-1-B02 PE107546 15462825 PPA GF33 HS Brown 4C 064-U-004-1-C02 PE107547 15462826 PPA GF33 HS Green 4D 064-U-004-1-D02 PE107548 15462827 PPA GF33 HS Dark Blue 4E 064-U-004-1-E02 PE107549 15462828 PPA GF33 HS Natural 4F 064-U-004-1-F02 13531958 MicroHVT This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. h tt p : / / c o n n e c t o r s . d e l p h i . c o m 4.9 SE AL SE AL 064 Series U D D U E U N N E 064 Header One-Row - Single Module 5-way Unsealed - Right Angle Shown: Index 5A 20.7 064 Series 18.64 15.43 19.64 Dimensions shown in millimeters. Mating Connector Part Number Material Color Index USCAR Cross-Reference 15462860 PPA GF33 HS Black 5A 064-U-005-1-A02 PE107551 15462861 PPA GF33 HS Gray 5B 064-U-005-1-B02 PE107552 15462862 PPA GF33 HS Brown 5C 064-U-005-1-C02 PE107553 15462863 PPA GF33 HS Green 5D 064-U-005-1-D02 PE107554 15462864 PPA GF33 HS Dark Blue 5E 064-U-005-1-E02 PE107555 15462865 PPA GF33 HS Natural 5F 064-U-005-1-F02 PE107556 MicroHVT This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 4.10 h tt p : / / c o n n e c t o r s . d e l p h i . c o m 064 Series SE AL SE AL U D D U E U N N E 064 Header One-Row - Single Module 5-way Unsealed - Straight Shown: Index 5A 21.2 064 Series 18.64 15.43 25.41 Dimensions shown in millimeters. Mating Connector Part Number Material Color Index USCAR Cross-Reference 15462829 PPA GF33 HS Black 5A 064-U-005-1-A02 PE107551 15462830 PPA GF33 HS Gray 5B 064-U-005-1-B02 PE107552 15462831 PPA GF33 HS Brown 5C 064-U-005-1-C02 PE107553 15462832 PPA GF33 HS Green 5D 064-U-005-1-D02 PE107554 15462833 PPA GF33 HS Dark Blue 5E 064-U-005-1-E02 PE107555 15462834 PPA GF33 HS Natural 5F 064-U-005-1-F02 PE107556 MicroHVT This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. h tt p : / / c o n n e c t o r s . d e l p h i . c o m 4.11 SE AL SE AL 064 Series U D D U E U N N E 064 Header One-Row - Single Module 6-way Unsealed - Right Angle Shown: Index 6A 20.7 064 Series 21.18 15.43 19.64 Dimensions shown in millimeters. Mating Connector Part Number Material Color Index USCAR Cross-Reference 15462866 PPA GF33 HS Black 6A 064-U-006-1-A02 15499927 15462867 PPA GF33 HS Gray 6B 064-U-006-1-B02 PE107558 15462868 PPA GF33 HS Brown 6C 064-U-006-1-C02 PE107559 15462869 PPA GF33 HS Green 6D 064-U-006-1-D02 PE107560 15462870 PPA GF33 HS Dark Blue 6E 064-U-006-1-E02 PE107561 15462871 PPA GF33 HS Natural 6F 064-U-006-1-F02 PE107562 MicroHVT This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 4.12 h tt p : / / c o n n e c t o r s . d e l p h i . c o m 064 Series SE AL SE AL U D D U E U N N E 064 Header One-Row - Single Module 6-way Unsealed - Straight Shown: Index 6A 21.2 064 Series 21.18 15.43 25.41 Dimensions shown in millimeters. Mating Connector Part Number Material Color Index USCAR Cross-Reference 15462835 PPA GF33 HS Black 6A 064-U-006-1-A02 15499927 15462836 PPA GF33 HS Gray 6B 064-U-006-1-B02 PE107558 15462837 PPA GF33 HS Brown 6C 064-U-006-1-C02 PE107559 15462838 PPA GF33 HS Green 6D 064-U-006-1-D02 PE107560 15462839 PPA GF33 HS Dark Blue 6E 064-U-006-1-E02 PE107561 15462840 PPA GF33 HS Natural 6F 064-U-006-1-F02 PE107562 MicroHVT This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. h tt p : / / c o n n e c t o r s . d e l p h i . c o m 4.13 SE AL SE AL 064 Series U D D U E U N N E 064 Header One-Row - Single Module 7-way Unsealed - Right Angle Shown: Index 7A 20.7 064 Series 23.72 15.43 19.64 Dimensions shown in millimeters. Mating Connector Part Number Material Color Index USCAR Cross-Reference 15462872 PPA GF33 HS Black 7A 064-U-007-1-A02 PE107563 15462873 PPA GF33 HS Gray 7B 064-U-007-1-B02 PE107564 15462874 PPA GF33 HS Brown 7C 064-U-007-1-C02 PE107565 15462875 PPA GF33 HS Green 7D 064-U-007-1-D02 PE107566 15462876 PPA GF33 HS Dark Blue 7E 064-U-007-1-E02 PE107567 15462877 PPA GF33 HS Natural 7F 064-U-007-1-F02 PE107568 MicroHVT This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 4.14 h tt p : / / c o n n e c t o r s . d e l p h i . c o m 064 Series SE AL SE AL U D D U E U N N E 064 Header One-Row - Single Module 7-way Unsealed - Straight Shown: Index 7A 21.2 064 Series 23.72 15.43 25.41 Dimensions shown in millimeters. Mating Connector Part Number Material Color Index USCAR Cross-Reference 15462841 PPA GF33 HS Black 7A 064-U-007-1-A02 PE107563 15462842 PPA GF33 HS Gray 7B 064-U-007-1-B02 PE107564 15462843 PPA GF33 HS Brown 7C 064-U-007-1-C02 PE107565 15462844 PPA GF33 HS Green 7D 064-U-007-1-D02 PE107566 15462845 PPA GF33 HS Dark Blue 7E 064-U-007-1-E02 PE107567 15462846 PPA GF33 HS Natural 7F 064-U-007-1-F02 PE107568 MicroHVT This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. h tt p : / / c o n n e c t o r s . d e l p h i . c o m 4.15 SE AL SE AL 064 Series U D D U E U N N E 064 Header One-Row - Single Module 8-way & 12-way Unsealed - Right Angle Shown: Index 8A 20.7 064 Series 26.26 15.43 19.64 Dimensions shown in millimeters. Mating Connector Part Number Material Color Index USCAR Cross-Reference 15462878 PPA GF33 HS Black 8A 064-U-008-1-A02 13513470 15462879 PPA GF33 HS Gray 8B 064-U-008-1-B02 PE107570 15462880 PPA GF33 HS Brown 8C 064-U-008-1-C02 PE107571 15462881 PPA GF33 HS Green 8D 064-U-008-1-D02 PE107572 15462882 PPA GF33 HS Dark Blue 8E 064-U-008-1-E02 PE107573 15462883 PPA GF33 HS Natural 8F 064-U-008-1-F02 PE107574 PE132123 PBT GF30 Black 12A 064-U-012-1-A02 PE135078 MicroHVT This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 4.16 h tt p : / / c o n n e c t o r s . d e l p h i . c o m 064 Series SE AL SE AL U D D U E U N N E 064 Header One-Row - Single Module 8-way Unsealed - Straight Shown: Index 8A 21.2 064 Series 26.26 15.43 25.41 Dimensions shown in millimeters. Mating Connector Part Number Material Color Index USCAR Cross-Reference 15462847 PPA GF33 HS Black 8A 064-U-008-1-A02 13513470 15462848 PPA GF33 HS Gray 8B 064-U-008-1-B02 PE107570 15462849 PPA GF33 HS Brown 8C 064-U-008-1-C02 PE107571 15462850 PPA GF33 HS Green 8D 064-U-008-1-D02 PE107572 15462851 PPA GF33 HS Dark Blue 8E 064-U-008-1-E02 PE107573 15462852 PPA GF33 HS Natural 8F 064-U-008-1-F02 PE107574 MicroHVT This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. h tt p : / / c o n n e c t o r s . d e l p h i . c o m 4.17 SE AL SE AL 064 Series U D D U E U N N E 064 Header One-Row - Combination Modules 16-way Unsealed - Right Angle Shown: Index 8A + 8B 064 Series 51.66 20.7 15.43 19.64 Dimensions shown in millimeters. Part Number Material PE119312 PPA GF33 HS Color Module Index USCAR Cross-Reference Mating Connector MicroHVT Black Module 1 8A 064-U-008-1-A02 13513470 Module 2 8B 064-U-008-1-B02 PE107570 This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 4.18 h tt p : / / c o n n e c t o r s . d e l p h i . c o m 064 Series SE AL SE AL U D D U E U N N E 064 Header One-Row - Combination Modules 16-way Unsealed - Straight Shown: Index 8A + 8B 21.2 064 Series 51.66 15.43 25.41 Dimensions shown in millimeters. Part Number Material PE119310 PPA GF33 HS Color Module Index USCAR Cross-Reference Mating Connector MicroHVT Black Module 1 8A 064-U-008-1-A02 13513470 Module 2 8B 064-U-008-1-B02 PE107570 This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. h tt p : / / c o n n e c t o r s . d e l p h i . c o m 4.19 SE AL SE AL 064 Series U D D U E U N N E 064 Header One-Row - Combination Modules 24-way Unsealed - Right Angle 064 Series Shown: Index 8A + 8B + 8C 77.06 20.7 15.43 19.64 Dimensions shown in millimeters. Part Number Material PE116301 PPA GF33 HS Color Module Index USCAR Cross-Reference Mating Connector MicroHVT Black Module 1 8A 064-U-008-1-A02 13513470 Module 2 8B 064-U-008-1-B02 PE107570 Module 3 8C 064-U-008-1-C02 PE107571 This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 4.20 h tt p : / / c o n n e c t o r s . d e l p h i . c o m 064 Series SE AL SE AL U D D U E U N N E 064 Header One-Row - Combination Modules 2 4 - wa y U n s e a l e d - S t r a i g h t 77.06 064 Series Shown: Index 8A + 8B + 8C 21.2 15.43 25.41 Dimensions shown in millimeters. Part Number Material PE116303 PPA GF33 HS Color Module Index USCAR Cross-Reference Mating Connector MicroHVT Black Module 1 8A 064-U-008-1-A02 13513470 Module 2 8B 064-U-008-1-B02 PE107570 Module 3 8C 064-U-008-1-C02 PE107571 This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. h tt p : / / c o n n e c t o r s . d e l p h i . c o m 4.21 SE AL SE AL 064 Series U D D U E U N N E 064 Header One-Row - Combination Modules 3 2 - wa y U n s e a l e d - R i g h t A n g l e 064 Series Shown: Index 8A + 8B + 8C + 8D 102.46 20.7 15.43 19.64 Dimensions shown in millimeters. Part Number Material PE119316 PPA GF33 HS Color Module Index USCAR Cross-Reference Mating Connector MicroHVT Black Module 1 8A 064-U-008-1-A02 13513470 Module 2 8B 064-U-008-1-B02 PE107570 Module 3 8C 064-U-008-1-C02 PE107571 Module 4 8D 064-U-008-1-D02 PE107572 This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 4.22 h tt p : / / c o n n e c t o r s . d e l p h i . c o m 064 Series SE AL SE AL U D D U E U N N E 064 Header One-Row - Combination Modules 3 2 - wa y U n s e a l e d - S t r a i g h t 102.46 064 Series Shown: Index 8A + 8B + 8C + 8D 21.2 15.43 25.41 Dimensions shown in millimeters. Part Number Material PE119314 PPA GF33 HS Color Module Index USCAR Cross-Reference Mating Connector MicroHVT Black Module 1 8A 064-U-008-1-A02 13513470 Module 2 8B 064-U-008-1-B02 PE107570 Module 3 8C 064-U-008-1-C02 PE107571 Module 4 8D 064-U-008-1-D02 PE107572 This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. h tt p : / / c o n n e c t o r s . d e l p h i . c o m 4.23 SE AL SE AL 064 Series U D D U E U N N E 064 Header Tw o - R o w - S i n g l e M o d u l e 8 - wa y U n s e a l e d - R i g h t A n g l e Shown: Index 8A 22.7 064 Series 16.1 20.52 24.73 Dimensions shown in millimeters. Mating Connector Part Number Material Color Index 15420150 PPA GF33 HS Black 8A 15420151 PPA GF33 HS Gray 15420152 PPA GF33 HS 15420153 USCAR Cross-Reference MicroHVT Micro64 064-U-008-2-A02 PE107576 15406141 8B 064-U-008-2-B02 PE107577 15406142 Brown 8C 064-U-008-2-C02 PE107578 - PPA GF33 HS Green 8D 064-U-008-2-D02 PE107579 - 15420154 PPA GF33 HS Dark Blue 8E 064-U-008-2-E02 PE107580 - 15420155 PPA GF33 HS Natural 8F 064-U-008-2-F02 PE107581 - This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 4.24 h tt p : / / c o n n e c t o r s . d e l p h i . c o m 064 Series SE AL SE AL U D D U E U N N E 064 Header Tw o - R o w - S i n g l e M o d u l e 8 - wa y U n s e a l e d - S t r a i g h t Shown: Index 8A 23.2 064 Series 16.1 20.52 27.41 Dimensions shown in millimeters. Mating Connector Part Number Material Color Index 15423716 PPA GF33 HS Black 8A 15423717 PPA GF33 HS Gray 15423718 PPA GF33 HS 15423719 USCAR Cross-Reference MicroHVT Micro64 064-U-008-2-A02 PE107576 15406141 8B 064-U-008-2-B02 PE107577 15406142 Brown 8C 064-U-008-2-C02 PE107578 - PPA GF33 HS Green 8D 064-U-008-2-D02 PE107579 - 15423720 PPA GF33 HS Dark Blue 8E 064-U-008-2-E02 PE107580 - 15423721 PPA GF33 HS Natural 8F 064-U-008-2-F02 PE107581 - This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. h tt p : / / c o n n e c t o r s . d e l p h i . c o m 4.25 SE AL SE AL 064 Series U D D U E U N N E 064 Header Tw o - R o w - S i n g l e M o d u l e 10 - wa y U n s e a l e d - R i g h t A n g l e Shown: Index 10A 22.7 064 Series 18.53 20.52 24.73 Dimensions shown in millimeters. Part Number Material Color 15420156 PPA GF33 HS Black 15420157 PPA GF33 HS 15420158 Index Mating Connector USCAR Cross-Reference MicroHVT Micro64 10A 064-U-010-2-A02 PE107582 15431080 Gray 10B 064-U-010-2-B02 PE107583 15431081 PPA GF33 HS Brown 10C 064-U-010-2-C02 PE107584 - 15420159 PPA GF33 HS Green 10D 064-U-010-2-D02 PE107585 - 15420160 PPA GF33 HS Dark Blue 10E 064-U-010-2-E02 PE107586 - 15420161 PPA GF33 HS Natural 10F 064-U-010-2-F02 PE107587 - This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 4.26 h tt p : / / c o n n e c t o r s . d e l p h i . c o m 064 Series SE AL SE AL U D D U E U N N E 064 Header Tw o - R o w - S i n g l e M o d u l e 10 - wa y U n s e a l e d - S t r a i g h t Shown: Index 10A 23.2 064 Series 18.64 20.52 27.41 Dimensions shown in millimeters. Mating Connector Part Number Material Color Index 15423722 PPA GF33 HS Black 10A 15423723 PPA GF33 HS Gray 15423724 PPA GF33 HS 15423725 USCAR Cross-Reference MicroHVT Micro64 064-U-010-2-A02 PE107582 15431080 10B 064-U-010-2-B02 PE107583 15431081 Brown 10C 064-U-010-2-C02 PE107584 - PPA GF33 HS Green 10D 064-U-010-2-D02 PE107585 - 15423726 PPA GF33 HS Dark Blue 10E 064-U-010-2-E02 PE107586 - 15423727 PPA GF33 HS Natural 10F 064-U-010-2-F02 PE107587 - This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. h tt p : / / c o n n e c t o r s . d e l p h i . c o m 4.27 SE AL SE AL 064 Series U D D U E U N N E 064 Header Tw o - R o w - S i n g l e M o d u l e 12 - wa y U n s e a l e d - R i g h t A n g l e Shown: Index 12A 22.7 064 Series 21.18 20.52 24.73 Dimensions shown in millimeters. Mating Connector Part Number Material Color Index USCAR Cross-Reference 15420162 PPA GF33 HS Black 12A 064-U-012-2-A02 15483208 15420163 PPA GF33 HS Gray 12B 064-U-012-2-B02 PE107589 15420164 PPA GF33 HS Brown 12C 064-U-012-2-C02 PE107590 15420165 PPA GF33 HS Green 12D 064-U-012-2-D02 PE107591 15420166 PPA GF33 HS Dark Blue 12E 064-U-012-2-E02 PE107592 15420167 PPA GF33 HS Natural 12F 064-U-012-2-F02 PE107593 MicroHVT This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 4.28 h tt p : / / c o n n e c t o r s . d e l p h i . c o m 064 Series SE AL SE AL U D D U E U N N E 064 Header Tw o - R o w - S i n g l e M o d u l e 12 - wa y U n s e a l e d - S t r a i g h t Shown: Index 12A 23.2 064 Series 21.18 20.52 27.41 Dimensions shown in millimeters. Mating Connector Part Number Material Color Index USCAR Cross-Reference 15423728 PPA GF33 HS Black 12A 064-U-012-2-A02 15483208 15423729 PPA GF33 HS Gray 12B 064-U-012-2-B02 PE107589 15423730 PPA GF33 HS Brown 12C 064-U-012-2-C02 PE107590 15423731 PPA GF33 HS Green 12D 064-U-012-2-D02 PE107591 15423732 PPA GF33 HS Dark Blue 12E 064-U-012-2-E02 PE107592 15423733 PPA GF33 HS Natural 12F 064-U-012-2-F02 PE107593 MicroHVT This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. h tt p : / / c o n n e c t o r s . d e l p h i . c o m 4.29 SE AL SE AL 064 Series U D D U E U N N E 064 Header Tw o - R o w - S i n g l e M o d u l e 16 - wa y U n s e a l e d - R i g h t A n g l e Shown: Index 16A 22.7 064 Series 26.26 20.52 24.73 Dimensions shown in millimeters. Mating Connector Part Number Material Color Index 15420168 PPA GF33 HS Black 16A 15420169 PPA GF33 HS Gray 15420170 PPA GF33 HS 15420171 USCAR Cross-Reference MicroHVT Micro64 064-U-016-2-A02 PE107600 15394150 16B 064-U-016-2-B02 PE107601 15394149 Brown 16C 064-U-016-2-C02 PE107602 15394151 PPA GF33 HS Green 16D 064-U-016-2-D02 PE107603 15394152 15420172 PPA GF33 HS Dark Blue 16E 064-U-016-2-E02 PE107604 15394153 15420173 PPA GF33 HS Natural 16F 064-U-016-2-F02 PE107605 15394154 This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 4.30 h tt p : / / c o n n e c t o r s . d e l p h i . c o m 064 Series SE AL SE AL U D D U E U N N E 064 Header Tw o - R o w - S i n g l e M o d u l e 16 - wa y U n s e a l e d - S t r a i g h t Shown: Index 16A 064 Series 23.2 26.26 20.52 27.41 Dimensions shown in millimeters. Mating Connector Part Number Material Color Index 15423734 PPA GF33 HS Black 16A 15496639 PPA GF33 HS Gray 15423736 PPA GF33 HS 15423737 USCAR Cross-Reference MicroHVT Micro64 064-U-016-2-A02 PE107600 15394150 16B 064-U-016-2-B02 PE107601 15394149 Brown 16C 064-U-016-2-C02 PE107602 15394151 PPA GF33 HS Green 16D 064-U-016-2-D02 PE107603 15394152 15423738 PPA GF33 HS Dark Blue 16E 064-U-016-2-E02 PE107604 15394153 15423739 PPA GF33 HS Natural 16F 064-U-016-2-F02 PE107605 15394154 This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. h tt p : / / c o n n e c t o r s . d e l p h i . c o m 4.31 SE AL SE AL 064 Series U D D U E U N N E 064 Header Tw o - R o w - C o m b i n a t i o n M o d u l e s 16 - wa y U n s e a l e d - R i g h t A n g l e Shown: Index 8A + 8B 22.7 064 Series 31.34 20.52 24.73 Dimensions shown in millimeters. Part Number Material 15430292 PPA GF33 HS Color Black Module Index Mating Connector USCAR Cross-Reference MicroHVT Micro64 Module 1 8A 064-U-008-2-A02 PE107576 15406141 Module 2 8B 064-U-008-2-B02 PE107577 15406142 This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 4.32 h tt p : / / c o n n e c t o r s . d e l p h i . c o m 064 Series SE AL SE AL U D D U E U N N E 064 Header Tw o - R o w - C o m b i n a t i o n M o d u l e s 16 - wa y U n s e a l e d - S t r a i g h t Shown: Index 8A + 8B 064 Series 23.2 31.34 20.52 27.41 Dimensions shown in millimeters. Part Number Material 15430291 PPA GF33 HS Color Black Module Index Mating Connector USCAR Cross-Reference MicroHVT Micro64 Module 1 8A 064-U-008-2-A02 PE107576 15406141 Module 2 8B 064-U-008-2-B02 PE107577 15406142 This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. h tt p : / / c o n n e c t o r s . d e l p h i . c o m 4.33 SE AL SE AL 064 Series U D D U E U N N E 064 Header Tw o - R o w - C o m b i n a t i o n M o d u l e s 2 4 - wa y U n s e a l e d - R i g h t A n g l e Shown: Index 8A + 16A 22.7 064 Series 41.5 20.52 24.73 Dimensions shown in millimeters. Part Number Material 15435923 PPA GF33 HS Color Black Module Index Mating Connector USCAR Cross-Reference MicroHVT Micro64 Module 1 8A 064-U-008-2-A02 PE107576 15406141 Module 2 16A 064-U-016-2-A02 PE107600 15394150 This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 4.34 h tt p : / / c o n n e c t o r s . d e l p h i . c o m 064 Series SE AL SE AL U D D U E U N N E 064 Header Tw o - R o w - C o m b i n a t i o n M o d u l e s 2 4 - wa y U n s e a l e d - S t r a i g h t Shown: Index 8A + 16A 064 Series 23.2 41.5 20.52 27.41 Dimensions shown in millimeters. Part Number Material 15437441 PPA GF33 HS Color Black Module Index Mating Connector USCAR Cross-Reference MicroHVT Micro64 Module 1 8A 064-U-008-2-A02 PE107576 15406141 Module 2 16A 064-U-016-2-A02 PE107600 15394150 This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. h tt p : / / c o n n e c t o r s . d e l p h i . c o m 4.35 SE AL SE AL 064 Series U D D U E U N N E 064 Header Tw o - R o w - C o m b i n a t i o n M o d u l e s 3 2 - wa y U n s e a l e d - R i g h t A n g l e Shown: Index 16A + 16B 22.7 064 Series 51.66 20.52 24.73 Dimensions shown in millimeters. Part Number Material 15423681 PPA GF33 HS Color Black Module Index Mating Connector USCAR Cross-Reference MicroHVT Micro64 Module 1 16A 064-U-016-2-A02 PE107600 15394150 Module 2 16B 064-U-016-2-B02 PE107601 15394149 This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 4.36 h tt p : / / c o n n e c t o r s . d e l p h i . c o m 064 Series SE AL SE AL U D D U E U N N E 064 Header Tw o - R o w - C o m b i n a t i o n M o d u l e s 3 2 - wa y U n s e a l e d - S t r a i g h t Shown: Index 16A + 16B 51.66 064 Series 23.2 20.52 27.41 Dimensions shown in millimeters. Part Number Material 15423682 PPA GF33 HS Color Black Module Index Mating Connector USCAR Cross-Reference MicroHVT Micro64 Module 1 16A 064-U-016-2-A02 PE107600 15394150 Module 2 16B 064-U-016-2-B02 PE107601 15394149 This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. h tt p : / / c o n n e c t o r s . d e l p h i . c o m 4.37 SE AL SE AL 064 Series U D D U E U N N E 064 Header Tw o - R o w - C o m b i n a t i o n M o d u l e s 4 0 - wa y U n s e a l e d - R i g h t A n g l e Shown: Index 8A + 16A + 16B 66.9 064 Series 22.7 20.52 24.73 Dimensions shown in millimeters. Part Number Material 15422816 PPA GF33 HS Color Black Module Index Mating Connector USCAR Cross-Reference MicroHVT Micro64 Module 1 8A 064-U-008-2-A02 PE107576 15406141 Module 2 16A 064-U-016-2-A02 PE107600 15394150 Module 3 16B 064-U-016-2-B02 PE107601 15394149 This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 4.38 h tt p : / / c o n n e c t o r s . d e l p h i . c o m 064 Series SE AL SE AL U D D U E U N N E 064 Header Tw o - R o w - C o m b i n a t i o n M o d u l e s 4 0 - wa y U n s e a l e d - S t r a i g h t Shown: Index 8A + 16A + 16B 064 Series 23.2 66.9 20.52 27.41 Dimensions shown in millimeters. Part Number Material 15423679 PPA GF33 HS Color Black Module Index Mating Connector USCAR Cross-Reference MicroHVT Micro64 Module 1 8A 064-U-008-2-A02 PE107576 15406141 Module 2 16A 064-U-016-2-A02 PE107600 15394150 Module 3 16B 064-U-016-2-B02 PE107601 15394149 This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. h tt p : / / c o n n e c t o r s . d e l p h i . c o m 4.39 SE AL SE AL 064 Series U D D U E U N N E 064 Header Tw o - R o w - C o m b i n a t i o n M o d u l e s 4 2 - wa y U n s e a l e d - R i g h t A n g l e Shown: Index 10A + 16A + 16B 064 Series 69.44 22.7 20.52 24.73 Dimensions shown in millimeters. Part Number Material 15422817 PPA GF33 HS Color Black Module Index Mating Connector USCAR Cross-Reference MicroHVT Micro64 Module 1 10A 064-U-010-2-A02 PE107582 15431080 Module 2 16A 064-U-016-2-A02 PE107600 15394150 Module 3 16B 064-U-016-2-B02 PE107601 15394149 This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 4.40 h tt p : / / c o n n e c t o r s . d e l p h i . c o m 064 Series SE AL SE AL U D D U E U N N E 064 Header Tw o - R o w - C o m b i n a t i o n M o d u l e s 4 2 - wa y U n s e a l e d - S t r a i g h t 69.44 064 Series Shown: Index 10A + 16A + 16B 23.2 20.52 27.41 Dimensions shown in millimeters. Part Number Material 15423672 PPA GF33 HS Color Black Module Index Mating Connector USCAR Cross-Reference MicroHVT Micro64 Module 1 10A 064-U-010-2-A02 PE107582 15431080 Module 2 16A 064-U-016-2-A02 PE107600 15394150 Module 3 16B 064-U-016-2-B02 PE107601 15394149 This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. h tt p : / / c o n n e c t o r s . d e l p h i . c o m 4.41 SE AL SE AL 064 Series U D D U E U N N E 064 Header Tw o - R o w - C o m b i n a t i o n M o d u l e s 4 4 - wa y U n s e a l e d - R i g h t A n g l e 064 Series Shown: Index 12A + 16A + 16B 71.98 22.7 20.52 24.73 Dimensions shown in millimeters. Part Number Material 15422818 PPA GF33 HS Color Black Module Index Mating Connector USCAR Cross-Reference MicroHVT Micro64 Module 1 12A 064-U-012-2-A02 15483208 -- Module 2 16A 064-U-016-2-A02 PE107600 15394150 Module 3 16B 064-U-016-2-B02 PE107601 15394149 This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 4.42 h tt p : / / c o n n e c t o r s . d e l p h i . c o m 064 Series SE AL SE AL U D D U E U N N E 064 Header Tw o - R o w - C o m b i n a t i o n M o d u l e s 4 4 - wa y U n s e a l e d - S t r a i g h t 71.98 064 Series Shown: Index 12A + 16A + 16B 23.2 20.52 27.41 Dimensions shown in millimeters. Part Number Material 15423673 PPA GF33 HS Color Black Module Index Mating Connector USCAR Cross-Reference MicroHVT Micro64 Module 1 12A 064-U-012-2-A02 15483208 -- Module 2 16A 064-U-016-2-A02 PE107600 15394150 Module 3 16B 064-U-016-2-B02 PE107601 15394149 This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. h tt p : / / c o n n e c t o r s . d e l p h i . c o m 4.43 SE AL SE AL 064 Series U D D U E U N N E 064 Header Tw o - R o w - C o m b i n a t i o n M o d u l e s 4 8 - wa y U n s e a l e d - R i g h t A n g l e 064 Series Shown: Index 16A + 16B + 16C 77.06 22.7 20.52 24.73 Dimensions shown in millimeters. Part Number Material 15422819 PPA GF33 HS Color Black Module Index Mating Connector USCAR Cross-Reference MicroHVT Micro64 Module 1 16A 064-U-016-2-A02 PE107600 15394150 Module 2 16B 064-U-016-2-B02 PE107601 15394149 Module 3 16C 064-U-016-2-C02 PE107602 15394151 This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 4.44 h tt p : / / c o n n e c t o r s . d e l p h i . c o m 064 Series SE AL SE AL U D D U E U N N E 064 Header Tw o - R o w - C o m b i n a t i o n M o d u l e s 4 8 - wa y U n s e a l e d - S t r a i g h t 77.06 064 Series Shown: Index 16A + 16B + 16C 23.2 20.52 27.41 Dimensions shown in millimeters. Part Number Material 15423674 PPA GF33 HS Color Black Module Index Mating Connector USCAR Cross-Reference MicroHVT Micro64 Module 1 16A 064-U-016-2-A02 PE107600 15394150 Module 2 16B 064-U-016-2-B02 PE107601 15394149 Module 3 16C 064-U-016-2-C02 PE107602 15394151 This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. h tt p : / / c o n n e c t o r s . d e l p h i . c o m 4.45 SE AL SE AL 064 Series U D D U E U N N E 064 Header Tw o - R o w - C o m b i n a t i o n M o d u l e s 6 4 - wa y U n s e a l e d - R i g h t A n g l e 064 Series Shown: Index 16A + 16B + 16C + 16D 102.46 22.7 20.52 24.73 Dimensions shown in millimeters. Part Number Material 15459505 PPA GF33 HS Color Black Module Index Mating Connector USCAR Cross-Reference MicroHVT Micro64 Module 1 16A 064-U-016-2-A02 PE107600 15394150 Module 2 16B 064-U-016-2-B02 PE107601 15394149 Module 3 16C 064-U-016-2-C02 PE107602 15394151 Module 4 16D 064-U-016-2-D02 PE107603 15394152 This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 4.46 h tt p : / / c o n n e c t o r s . d e l p h i . c o m 064 Series SE AL SE AL U D D U E U N N E 064 Header Tw o - R o w - C o m b i n a t i o n M o d u l e s 6 4 - wa y U n s e a l e d - S t r a i g h t 064 Series Shown: Index 16A + 16B + 16C + 16D 23.2 102.46 20.52 27.41 Dimensions shown in millimeters. Part Number Material 15459504 PPA GF33 HS Color Black Module Index Mating Connector USCAR Cross-Reference MicroHVT Micro64 Module 1 16A 064-U-016-2-A02 PE107600 15394150 Module 2 16B 064-U-016-2-B02 PE107601 15394149 Module 3 16C 064-U-016-2-C02 PE107602 15394151 Module 4 16D 064-U-016-2-D02 PE107603 15394152 This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. h tt p : / / c o n n e c t o r s . d e l p h i . c o m 4.47 SE AL SE AL 064 Series U D D U E U N N E Mixed Series - Amplified Header Tw o - R o w - C o m b i n a t i o n M o d u l e s 4 0 - wa y U n s e a l e d - R i g h t A n g l e Shown: Index 16A + 16A + 8A 27.5 064 Series 88.33 27.95 32.21 91.67 16X 1.2 16X 1.5 12.25 8.75 5.25 47.08 1.75 8X 2.9 5 2.54 5.2 2X 4.15 CONNECTOR ASSEMBLY THIS SIDE 20.9 23.44 25.98 28.52 31.06 33.6 36.14 38.68 1.75 5.25 8.75 12.25 23.56 28.81 34.06 39.31 1.59 Dimensions shown in millimeters. Part Number Material Color Module Index USCAR Cross-Reference Mating Connector PE114929 PBT GF30 Black Module 1 16A 064-U-016-2-A02 15394150 Module 2 16A 150-U-016-2-A01 10734461 Module 3 8A 280-U-008-2-A01 15465056 This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 4.48 h tt p : / / c o n n e c t o r s . d e l p h i . c o m 064 Series SE AL SE AL U D D U E U N N E Mixed Series - Radio Header Tw o - R o w - C o m b i n a t i o n M o d u l e s 3 0 - wa y & 4 6 - wa y U n s e a l e d - R i g h t A n g l e Shown: Index 14A + 16A 51.28 24.5 21.39 25.76 76.68 064 Series Shown: Index 14A + 16A + 16B 24.5 21.39 80.08 54.62 2X 1.5 25.76 21.71 34.41 27.5 8.89 6.35 3.81 28X 1.2 16X 1.27 1.5 40.26 3.81 1.27 5 8X 13.79 5 4.9 2.54 6.88 2X 4.15 1.2 2.54 3.81 6.35 3.81 6.35 8.89 11.43 4.15 8.89 11.43 13.97 CONNECTOR ASSEMBLY THIS SIDE 2X 5.3 13.97 16.51 19.05 16.51 CONNECTOR ASSEMBLY THIS SIDE 21.59 6.35 8.89 16.51 19.05 21.59 24.13 26.67 29.21 16.51 19.05 21.59 24.13 26.67 29.21 31.75 34.29 1.59 1.59 Dimensions shown in millimeters. 30-way Radio Header 46-way Radio Header Part Number Material Color Module Index USCAR Cross-Reference Mating Connector 15464948 PBT GF30 Black Module 1 14A 999-U-014-2-A01 15464950 Module 2 16A 064-U-016-2-A02 15394150 Module 1 14A 999-U-014-2-A01 15464950 Module 2 16A 064-U-016-2-A02 15394150 Module 3 16B 064-U-016-2-B02 15394149 PE108483 PBT GF30 Black This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. h tt p : / / c o n n e c t o r s . d e l p h i . c o m 4.49 SE AL SE AL 064 Series U D D U E U N N E MicroHVT Female One-Row 4 - wa y U n s e a l e d 064 Series Shown: Index 4A 2X 13.24 12.91 20.75 Dimensions shown in millimeters. Part Number Color Index USCAR Cross-Reference 13513469 Black 4A 064-U-004-1-A02 PE107849 PE107546 Gray 4B 064-U-004-1-B02 PE107850 PE107547 Brown 4C 064-U-004-1-C02 PE107851 PE107548 Green 4D 064-U-004-1-D02 PE107852 PE107549 Dark Blue 4E 064-U-004-1-E02 13531954 13531958 Natural 4F 064-U-004-1-F02 Connector Connector w/CPA 13513467 Secondary Lock: MicroHVT 4F - 13513473 This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 4.50 h tt p : / / c o n n e c t o r s . d e l p h i . c o m 064 Series SE AL SE AL U D D U E U N N E MicroHVT Female One-Row 5 - wa y U n s e a l e d 2X 15.78 064 Series Shown: Index 5A 12.91 20.75 Dimensions shown in millimeters. Part Number Color Index USCAR Cross-Reference PE107551 Black 5A 064-U-005-1-A02 PE102005 PE107552 Gray 5B 064-U-005-1-B02 PE102006 PE107553 Brown 5C 064-U-005-1-C02 PE102007 PE107554 Green 5D 064-U-005-1-D02 PE102008 PE107555 Dark Blue 5E 064-U-005-1-E02 PE102009 PE107556 Natural 5F 064-U-005-1-F02 Connector Connector w/CPA PE102004 Secondary Lock: MicroHVT 5F - PE102090 This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. h tt p : / / c o n n e c t o r s . d e l p h i . c o m 4.51 SE AL SE AL 064 Series U D D U E U N N E MicroHVT Female One-Row 6 - wa y U n s e a l e d 064 Series Shown: Index 6A 2X 18.32 12.91 20.75 Dimensions shown in millimeters. Part Number Color Index USCAR Cross-Reference 15499927 Black 6A 064-U-006-1-A02 PE102012 PE107558 Gray 6B 064-U-006-1-B02 PE102013 PE107559 Brown 6C 064-U-006-1-C02 PE102014 PE107560 Green 6D 064-U-006-1-D02 PE102015 PE107561 Dark Blue 6E 064-U-006-1-E02 PE102016 PE107562 Natural 6F 064-U-006-1-F02 Connector Connector w/CPA 15499926 Secondary Lock: MicroHVT 6F - 13513474 This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 4.52 h tt p : / / c o n n e c t o r s . d e l p h i . c o m 064 Series SE AL SE AL U D D U E U N N E MicroHVT Female One-Row 7- wa y U n s e a l e d 064 Series Shown: Index 7A 2X 12.91 20.86 20.75 Dimensions shown in millimeters. Part Number Color Index USCAR Cross-Reference PE107563 Black 7A 064-U-007-1-A02 PE102019 PE107564 Gray 7B 064-U-007-1-B02 PE102020 PE107565 Brown 7C 064-U-007-1-C02 PE102021 PE107566 Green 7D 064-U-007-1-D02 PE102022 PE107567 Dark Blue 7E 064-U-007-1-E02 PE102023 PE107568 Natural 7F 064-U-007-1-F02 Connector Connector w/CPA PE102018 Secondary Lock: MicroHVT 7F - PE102092 This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. h tt p : / / c o n n e c t o r s . d e l p h i . c o m 4.53 SE AL SE AL 064 Series U D D U E U N N E MicroHVT Female One-Row 8 - wa y U n s e a l e d 064 Series Shown: Index 8A 2X 12.91 23.4 20.75 Dimensions shown in millimeters. Part Number Color Index USCAR Cross-Reference 13513470 Black 8A 064-U-008-1-A02 PE107855 PE107570 Gray 8B 064-U-008-1-B02 PE107856 PE107571 Brown 8C 064-U-008-1-C02 PE107857 PE107572 Green 8D 064-U-008-1-D02 PE107858 PE107573 Dark Blue 8E 064-U-008-1-E02 PE107859 PE107574 Natural 8F 064-U-008-1-F02 Connector Connector w/CPA 13513468 Secondary Lock: MicroHVT 8F - 13513475 This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 4.54 h tt p : / / c o n n e c t o r s . d e l p h i . c o m 064 Series SE AL SE AL U D D U E U N N E MicroHVT Female Tw o - R o w 8 - wa y U n s e a l e d 2X 13.24 064 Series Shown: Index 8A 17.87 20.75 Dimensions shown in millimeters. Part Number Color Index USCAR Cross-Reference PE107576 Black 8A 064-U-008-2-A02 PE107862 PE107577 Gray 8B 064-U-008-2-B02 PE107863 PE107578 Brown 8C 064-U-008-2-C02 PE107864 PE107579 Green 8D 064-U-008-2-D02 PE107866 PE107580 Dark Blue 8E 064-U-008-2-E02 PE107867 PE107581 Natural 8F 064-U-008-2-F02 Connector Connector w/CPA PE107861 Secondary Lock: MicroHVT 8F - PE101938 This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. h tt p : / / c o n n e c t o r s . d e l p h i . c o m 4.55 SE AL SE AL 064 Series U D D U E U N N E MicroHVT Female Tw o - R o w 10 - wa y U n s e a l e d 064 Series Shown: Index 10A 2X 15.78 17.87 20.75 Dimensions shown in millimeters. Part Number Color Index USCAR Cross-Reference PE107582 Black 10A 064-U-010-2-A02 PE102026 PE107583 Gray 10B 064-U-010-2-B02 PE102027 PE107584 Brown 10C 064-U-010-2-C02 PE102028 PE107585 Green 10D 064-U-010-2-D02 PE102029 PE107586 Dark Blue 10E 064-U-010-2-E02 PE102030 PE107587 Natural 10F 064-U-010-2-F02 Connector Connector w/CPA PE102025 Secondary Lock: MicroHVT 10F - PE102094 This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 4.56 h tt p : / / c o n n e c t o r s . d e l p h i . c o m 064 Series SE AL SE AL U D D U E U N N E MicroHVT Female Tw o - R o w 12 - wa y U n s e a l e d 2X 18.32 064 Series Shown: Index 12A 17.87 20.75 Dimensions shown in millimeters. Part Number Color Index USCAR Cross-Reference 15483208 Black 12A 064-U-012-2-A02 PE102033 PE107589 Gray 12B 064-U-012-2-B02 PE102034 PE107590 Brown 12C 064-U-012-2-C02 PE102035 PE107591 Green 12D 064-U-012-2-D02 PE102036 PE107592 Dark Blue 12E 064-U-012-2-E02 PE102037 PE107593 Natural 12F 064-U-012-2-F02 Connector Connector w/CPA 15477027 Secondary Lock: MicroHVT 12F - 15477037 This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. h tt p : / / c o n n e c t o r s . d e l p h i . c o m 4.57 SE AL SE AL 064 Series U D D U E U N N E MicroHVT Female Tw o - R o w 16 - wa y U n s e a l e d 064 Series Shown: Index 16A 2X 23.4 17.87 20.75 Dimensions shown in millimeters. Part Number Color Index USCAR Cross-Reference PE107600 Black 16A 064-U-016-2-A02 PE107869 PE107601 Gray 16B 064-U-016-2-B02 PE107870 PE107602 Brown 16C 064-U-016-2-C02 PE107871 PE107603 Green 16D 064-U-016-2-D02 PE107872 PE107604 Dark Blue 16E 064-U-016-2-E02 PE107873 PE107605 Natural 16F 064-U-016-2-F02 Connector Connector w/CPA PE107868 Secondary Lock: MicroHVT 16F - PE101003 This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 4.58 h tt p : / / c o n n e c t o r s . d e l p h i . c o m 064 Series MicroHVT Female Te r m i n a l s 064 Series 2.55 15.9 Dimensions shown in millimeters. Part Number Typical Cable Applications Cable OD Base Material Plating 15445904 0.35 mm 2 - 0.50 mm 2 TWP (SAE J-1128) 1.47 - 1.83 CDA 425 Tin Brass Extra Hard Tin 15445905 0.75 mm 2 FLRY-A (DIN 72551) 1.70 - 1.90 CDA 425 Tin Brass Extra Hard Tin 0.80 mm 2 TXL Reduced Wall (SAE J-1128) This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. h tt p : / / c o n n e c t o r s . d e l p h i . c o m 4.59 SE AL SE AL 064 Series U D D U E U N N E Micro64 Female Tw o - R o w 8 - wa y U n s e a l e d 064 Series Shown: Index 8A 2X 17.84 13.24 20.9 Dimensions shown in millimeters. Part Number Color Index USCAR Cross-Reference 15406141 Black 8A 064-U-008-2-A02 15406142 Gray 8B 064-U-008-2-B02 Connector Connector w/CPA 15480081 15480082 Secondary Lock: Micro64 8F - 15404970 This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 4.60 h tt p : / / c o n n e c t o r s . d e l p h i . c o m 064 Series SE AL SE AL U D D U E U N N E Micro64 Female Tw o - R o w 10 - wa y U n s e a l e d 2X 064 Series Shown: Index 10A 17.88 15.78 20.9 Dimensions shown in millimeters. Part Number Color Index USCAR Cross-Reference 15431080 Black 10A 064-U-010-2-A02 15431081 Gray 10B 064-U-010-2-B02 Connector Connector w/CPA 15479266 15479267 Secondary Lock: Micro64 10F - 15433830 This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. h tt p : / / c o n n e c t o r s . d e l p h i . c o m 4.61 SE AL SE AL 064 Series U D D U E U N N E Micro64 Female Tw o - R o w 16 - wa y U n s e a l e d 064 Series Shown: Index 16A 2X 17.88 23.4 20.9 Dimensions shown in millimeters. Part Number Color Index USCAR Cross-Reference 15394150 Black 16A 064-U-016-2-A02 15429805 15394149 Gray 16B 064-U-016-2-B02 15429806 15394151 Brown 16C 064-U-016-2-C02 15429807 15394152 Green 16D 064-U-016-2-D02 15429808 15394153 Dark Blue 16E 064-U-016-2-E02 15429809 15394154 Natural 16F 064-U-016-2-F02 Connector Connector w/CPA 15416970 Secondary Lock: Micro64 16F - 15359196 This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 4.62 h tt p : / / c o n n e c t o r s . d e l p h i . c o m 064 Series 064 Series Micro64 Female Te r m i n a l s 15.9 Dimensions shown in millimeters. Part Number Typical Cable Applications Cable OD Base Material Plating 15394147 0.35 mm 2 TWP (SAE J-1128) 1.47 - 1.63 CDA 19025 copper alloy half hard Tin 15401440 0.50 mm 2 TWP (SAE J-1128) 1.64 - 1.90 CDA 19025 copper alloy half hard Tin 0.75 mm 2 FLRY-A (DIN 72551) 0.80 mm 2 TXL Reduced Wall (SAE J-1128) This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. h tt p : / / c o n n e c t o r s . d e l p h i . c o m 4.63 064 Series 064 Series 4.64 h tt p : / / c o n n e c t o r s . d e l p h i . c o m Ducon Series 0.8, 1.5, 2.8, 4.8, 6.3 and Mixed AL D D U E SE E U N AL Available in both in-line and device connections for all underhood vehicle applications. By utilizing multiple contact points, the system offers exceptional electrical stability, even in high vibration applications. S L EA ED S S E ALE D Available in both device and in-line connection systems for all vehicle applications. Exceptional performance in both high and low current applications. Ducon Series SE U N Ducon Features * * * * * High current performance Multiple contact points Small overall dimensions Low energy, low voltage capability Excellent resistance to temperature, chemicals, abrasion and vibration * Terminal Position Assurance (TPA) * Rugged two piece terminal construction http://connectors.delphi.com 5.1 SE AL SE AL Ducon Series N E U D D U E U N 0.8 Cross Sectional View Secondary Lock Terminal Secondary Lock Terminal Cable Cable Male Connector Ducon Series Female Connector Hinged Secondary Lock Female Terminal Female Connector 0.8 Female Terminal Unsealed Part # 12131423 Cable Range (mm ) 1.0-0.5 0.8 Female Connector Unsealed Material Plating Copper Nickel Silicon Alloy Tin 2 # Cavities Connector Color Material 20 15344037 Gray PA6 NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 5.2 http://connectors.delphi.com Ducon Series SE AL SE AL N E U D D U E U N 0.8 Unsealed System Application Information CABLE RANGE (mm ): ......... 0.5-1.0 TEMP RANGE C: O RESISTANCE: TEMPERATURE RISE (OC) CURRENT RANGE (AMPS): ........ 0-15 ........... -40 to 135 ...... <10m@20mV VOLTAGE DROP: ...... <4.0mV/amp CENTERLINE SPACING (mm): BLADE WIDTH (mm): ...... 3.0 105 90 75 60 0.5 1.0 45 30 15 0 ................ 0.8 0.75 0 5 10 15 20 MAXIMUM CURRENT (AMPS) 0 . 8 Series Terminals - T i n P l a te d TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* 2 TEMPERATURE DERATING CURVES* 20 1.0 15 0.75 10 0.5 5 0 CURRENT (AMPS) 25 50 75 100 125 150 AMBIENT TEMPERATURE (OC ) Ducon Series *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional representative. Hinged Secondary Lock Male Terminal Male Connector 0.8 Male Connector Unsealed 0.8 Male Terminal Unsealed # Cavities Connector Color Material Part # 20 15344038 Black PA6 15327159 Cable Range (mm2) 1.0-0.50 Material Plating Copper Nickel Silicon Alloy Tin SECTION NOTES: * Ducon Connection Systems have been validated using DIN Cable Standards. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 5.3 SE AL SE AL Ducon Series N E U D D U E U N 0.8 A B H: 10.0 H: 13.1 L: 23.0 W: 31.0 W: 34.3 L: 36.5 Ducon Series Total Mated Length: 44.5mm A. Part No: Description: Size: Color: Material: Terminals: 15344037 Connector 20F 23.0L x 10.0H x 31.0W Gray PA6 See Page 5.2 B. Part No: Description: Size: Color: Material: Terminals: 15344038 Connector 20M 36.5L x 13.1H x 34.3W Black PA6 See Page 5.3 NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 5.4 http://connectors.delphi.com SE AL SE AL N E U D D N E U U Ducon Series 0.8 Device Connections A H: 15.5 W: 13.0 A. Part No: Description: Size: Color: Material: Terminals: Ducon Series L: 25.8 15327190 Connector 8F 25.8L x 15.5H x 13.0W Gray PA66 See Page 5.2 NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 5.5 SE AL SE AL Ducon Series N E U D D U E U N 1.5 Cross Sectional View Terminal Terminal Secondary Lock Cable Secondary Lock Cable Male Connector Ducon Series Female Connector Secondary Lock Female Terminal Female Connector 1.5 Female Terminals Unsealed Part # Cable Range (mm ) 2 1.5 Female Connectors Unsealed Material Plating # Cavities Connector Color Material Secondary Lock 12147302 1.0-0.5 Copper Nickel Silicon Alloy Tin 9 15336766 Blue PA6 15354674 12147303 2.5-1.5 Copper Nickel Silicon Alloy Tin 12 12185284 Green PA6 12198533 15 12185081 Black PA6 12185080 NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 5.6 http://connectors.delphi.com Ducon Series SE AL SE AL N E U D D U E U N 1.5 Unsealed System Application Information CABLE RANGE (mm ): ......... 0.5-2.5 TEMP RANGE OC: RESISTANCE: ........... 25 ........... -40 to 135 ...... <10m@20mV VOLTAGE DROP: ...... <4.0mV/amp CENTERLINE SPACING (mm): BLADE WIDTH (mm): ...... 4.5 TEMPERATURE RISE (OC) CURRENT RANGE (AMPS): TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* 105 90 75 0.75 60 0.5 45 2.5 1.5 30 15 0 ................. 1.5 1.0 0 10 20 30 40 MAXIMUM CURRENT (AMPS) 1. 5 Series Terminals - T i n P l a t e d 2 TEMPERATURE DERATING CURVES* 50 2.5 40 1.5 1.0 30 0.75 0.5 20 10 0 25 50 75 100 125 150 AMBIENT TEMPERATURE (OC ) CURRENT (AMPS) Ducon Series *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative. Secondary Lock Male Terminal Male Connector 1.5 Male Connectors Unsealed # Cavities Connector Color Material 1.5 Male Terminals Unsealed Secondary Lock Part # Material Plating 1.0-0.5 Copper Nickel Silicon Alloy Tin 2.5-1.5 Copper Nickel Silicon Alloy Tin 9 12185085 Blue PA6 15354674 12147299 12 12184963 Green PA6 12198533 12147300 15 12184934 Black PA6 12184935 Cable Range (mm2) SECTION NOTES: * Ducon Connection Systems have been validated using DIN Cable Standards. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 5.7 SE AL SE AL Ducon Series N E U D D U E U N 1.5 B B A C H: 17.7 H: 18.9 W: 16.8 L: 27.5 L: 44.0 W: 17.4 Total Mated Length: 50.5mm Ducon Series A. Part No: Description: Size: Color: Material: Terminals: B. C. Connector 9F 27.5L x 17.7H x 16.8W Blue PA6 See Page 5.6 Part No: Description: Number Req: Color: Material: 15336766 Part No: Description: Size: Color: Material: Terminals: 12185085 Connector 9M (Clip Slot) 44.0L x 18.9H x 17.4W Blue PA6 See Page 5.7 15354674 Secondary Lock 2 Gray PA6 15% GF E E D F H: 24.0 H: 21.3 L: 27.5 W: 16.9 L: 44.0 W: 17.4 Total Mated Length: 50.5mm D. Part No: Description: Size: Color: Material: Terminals: E. Part No: Description: Number Req: Color: Material: 12185284 Connector 12F 27.5L x 21.3H x 16.9W Green PA6 See Page 5.6 12198533 Secondary Lock 2 Gray PA6 15% GF F. Part No: Description: Size: Color: Material: Terminals: 12184963 Connector 12M (Clip Slot) 44.0L x 24.0H x 17.4W Green PA6 See Page 5.7 NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 5.8 http://connectors.delphi.com Ducon Series SE AL SE AL N E U D D U E U N 1.5 D B A C H: 27.4 H: 27.3 L: 23.2 W: 26.6 W: 28.2 L: 38.0 A. Part No: Description: Size: Color: Material: Terminals: B. Connector 15F 23.2L x 27.4H x 26.6W Black PA6 See Page 5.6 Part No: Description: Color: Material: 12185081 12185080 Secondary Lock Gray PA6 15% GF C. Part No: Description: Size: Color: Material: Terminals: D. 12184934 Connector 15M 38.0L x 27.3H x 28.2W Black PA6 See Page 5.7 Part No: Description: Color: Material: Ducon Series Total Mated Length: 47.0mm 12184935 Secondary Lock Gray PA6 15% GF NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 5.9 S S S Ducon Series L EA ED E ALE D 2.8 Cross Sectional View Terminal Terminal Cable Seal Cable Seal TPA TPA Cable Cable Connector Seal Male Connector Ducon Series Female Connector Assembly TPA (Terminal Position Assurance) Cable Seal Female Terminal Optional Conduit TPA Cap Female Connector Assembly 2.8 Female Terminals Sealed Part # Cable Range (mm2) Material Plating 12158098 1.5-0.5 Copper Nickel Silicon Alloy Tin 12185008 2.5-1.5 Copper Nickel Silicon Alloy Tin 2.8 Female Connector Assembly Sealed # Cavities Connector Color Material TPA 6 Optional Conduit 15344052 Black PA6 12185000 TPA Cap Black PA6 10717815 2.8 Ducon Cable Seals Reel Part # Loose Part # Cable Dia. Material Color 12089442 15324974 2.00-1.20 Silicone Blue 10720769 15324976 2.40-1.60 Silicone White 15363992 15324973 2.90-2.00 Silicone Dk. Red NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 5.10 http://connectors.delphi.com Ducon Series S L EA ED S S E ALE D 2.8 Sealed System Application Information CURRENT RANGE (AMPS): TEMP RANGE C: O RESISTANCE: TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* ......... 0.5-2.5 TEMPERATURE RISE (OC) CABLE RANGE (mm2): ........... 33 ........... -40 to 135 ...... <10m@20mV VOLTAGE DROP: ...... <4.0mV/amp CENTERLINE SPACING (mm): BLADE WIDTH (mm): ...... 6.0 105 90 75 0.75 60 0.5 45 2.5 1.5 30 15 0 ................ 2.8 1.0 0 10 20 30 40 MAXIMUM CURRENT (AMPS) 2 . 8 Series Terminals - T i n P l a t e d TEMPERATURE DERATING CURVES* 50 2.5 40 1.5 1.0 30 0.75 0.5 20 10 0 25 50 75 100 125 150 AMBIENT TEMPERATURE (OC ) CURRENT (AMPS) Ducon Series *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative. TPA (Terminal Position Assurance) Cable Seal Male Terminal Optional Conduit TPA Cap Male Connector 2.8 Male Connector Sealed 2.8 Male Terminals Sealed # Cavities Connector Color Material TPA Part # 6 Optional Conduit 12185126 TPA Cap Gray Black PA6 PA6 12185000 10717815 12185129 12185237 Cable Range (mm2) Material Plating 1.5-0.5 Copper Nickel Silicon Alloy Tin 2.5-1.5 Copper Nickel Silicon Alloy Tin 2.8 Ducon Cavity Plugs* Part # Cavity Inside Dia. Material Color SECTION NOTES: 15337197 5.2mm Silicone White * Ducon Connection Systems have been validated using DIN Cable Standards. 10730124 5.2mm Silicone Green *Cavity plugs seal unused female and male cavities. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 5.11 S S S Ducon Series L EA ED E ALE D 2.8 B B C A H: 22.0 H: 22.2 L: 30.4 D L: 53.6 W: 29.0 D W: 29.0 Ducon Series Total Mated Length: 67.0mm A. Part No: Description: Size: Color: Material: Terminals: B. Connector Assembly 6F 30.4L x 22.2H x 29.0W Black PA6 See Page 5.10 Part No: Description: Number Req: Color: Material: 15344052 12185000 TPA 2 Black PA6 C. Part No: Description: Size: Color: Material: Terminals: D. Connector 6M (Clip Slot) 53.6L x 22.0H x 29.0W Gray PA6 See Page 5.11 Part No: Description: Number Req: Color: Material: 12185126 10717815 (Optional) Conduit TPA Cap 2 Black PA6 NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 5.12 http://connectors.delphi.com Ducon Series S L EA ED S S E ALE D 2.8 Device Connections B A H: 16.9 A. Part No: W: 29.0 Ducon Series L: 30.3 12185026* (Black) 15344040* (Blue) 15344042* (White) Description: Connector 2F Size: 30.3L x 16.9H x 29.0W Material: PA6 Terminals: See Page 5.10 *Different indexing features. B. Part No: Description: Color: Material: 12185027 TPA Black PA6 NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 5.13 SE AL SE AL Ducon Series N E U D D U E U N 4.8 Device Connections Unsealed System Application Information TEMPERATURE RISE (OC) 105 90 75 60 2.5 45 6.0 30 15 0 0 10 20 30 40 50 60 MAXIMUM CURRENT (AMPS) 4 . 8 Series Terminals - T i n P l a t e d TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* TEMPERATURE DERATING CURVES* 60 50 6.0 40 30 2.5 20 10 0 25 Ducon Series Cable 75 CABLE RANGE (mm2): VOLTAGE DROP: CURRENT RANGE (AMPS): CENTERLINE SPACING ........ 0.5-6.0 ........... 45 TEMP RANGE OC: .......... -40 to 135 RESISTANCE: ...... <10m@20mV Terminal 50 100 125 150 AMBIENT TEMPERATURE (OC ) CURRENT (AMPS) ..... <4.0mV/amp (mm): ...... 6.8 BLADE WIDTH (mm): ................ 4.8 *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative. Secondary Lock Female Terminal Female Connector 4.8 Female Connectors Unsealed 4.8 Female Terminals Unsealed Part # Cable Range (mm2) Material Plating # Cavities Connector Color Material Secondary Lock 12185227 1.0-0.5 Copper Nickel Silicon Alloy Tin 5 12147099 Black PA6 12147098 12147596 2.5-1.5 Copper Nickel Silicon Alloy Tin 6 15344072 Black PA6 10717827 12147597 6.0-4.0 Copper Nickel Silicon Alloy Tin 9 10740403 Black PA6 10740404 12 10717711 Black PA6 10717826 NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 5.14 http://connectors.delphi.com Ducon Series SE AL SE AL N E U D D U E U N 4.8 Device Connections F B E A H: 32.8 H: 19.0 L: 27.0 W: 25.0 Part No: Description: Size: Color: Material: Terminals: Typical App: B. Part No: Description: Color: Material: 12147099 W: 52.1 L: 28.5 Connector 5F 27.0L x 19.0H x 25.0W Black PA6 See Page 5.14 Blower Switch, Heater E. Part No: Description: Size: Color: Material: Terminals: Typical App: 12147098 Secondary Lock Gray PA6 15% GF F. Part No: Description: Color: Material: D 10740403 Connector 9F 28.5L x 32.8H x 52.1W Black PA6 See Page 5.14 Blower Switch Ducon Series A. 10740404 Secondary Lock Gray PA6 15% GF H C G H: 19.0 H: 32.8 L: 29.0 C. Part No: Description: Size: Color: Material: Terminals: Typical App: D. W: 27.6 Connector 6F 29.0L x 19.0H x 27.6W Blue PA6 See Page 5.14 Blower Switch, Heater Part No: Description: Color: Material: 10717827 Secondary Lock Gray PA6 15% GF W: 52.1 L: 28.5 15344072 G. Part No: Description: Size: Color: Material: Terminals: Typical App: H. Part No: Description: Color: Material: 10717711 Connector 12F 28.5L x 32.8H x 52.1W Black PA6 See Page 5.14 Blower Switch 10717826 Secondary Lock Gray PA6 15% GF NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 5.15 S S S Ducon Series L EA ED E ALE D 6.3 Cross Sectional View Connector Seal Terminal Terminal TPA TPA Cable Cable Cable Seal Cable Seal Male Connector Ducon Series Female Connector Assembly TPA (Terminal Position Assurance) Female Terminal 6.3 Female Terminals Sealed Part # Cable Range (mm ) Female Connector Material Plating 12147473 2.5-1.5 Copper Nickel Silicon Alloy Tin 12147474 6.0-4.0 Copper Nickel Silicon Alloy Tin 2 6.3 Ducon Cable Seals Reel Part # Loose Part # Cable Dia. Material Color 10730240 15324997 2.40-1.60 Silicone Lt. Brown 12059259 15324995 2.90-2.00 Silicone Dk. Red 10730241 15324994 3.80-2.80 Silicone Gray 15344032 15324996 4.50-3.60 Silicone Blue 6.3 Female Connector Assembly Sealed # Cavities 2 Connector Color Material TPA 12147067 Gray PA66 12147060 NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 5.16 http://connectors.delphi.com Ducon Series S L EA ED S S E ALE D 6.3 Sealed System Application Information ......... 1.5-6.0 TEMP RANGE OC: RESISTANCE: ........... 55 ........... -40 to 135 ...... <10m@20mV VOLTAGE DROP: ...... <4.0mV/amp CENTERLINE SPACING (mm): BLADE WIDTH (mm): ..... 10.8 TEMPERATURE RISE (OC) CURRENT RANGE (AMPS): TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* ................ 6.3 105 90 75 6.0 60 45 30 15 0 0 10 20 30 40 50 CURRENT (AMPS) 60 MAXIMUM CURRENT (AMPS) 6 . 3 Series Terminals - T i n P l a te d CABLE RANGE (mm2): TEMPERATURE DERATING CURVES* 75 60 6.0 45 30 15 0 25 50 75 100 125 150 AMBIENT TEMPERATURE (OC ) Ducon Series *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative. Male Terminal TPA (Terminal Position Assurance) 6.3 Male Terminals Sealed Part # Male Connector 2 Material Plating 15344632 2.5-1.5 Copper Nickel Silicon Alloy Tin 15344631 6.0-4.0 Copper Nickel Silicon Alloy Tin 6.3 Ducon Cavity Plug* 6.3 Male Connector Sealed # Cavities Cable Range (mm2) Connector Color Material TPA Part # 15344054 Black PA66 12147060 12059255 Cavity Inside Dia. 9.8mm Material Color Silicone Green *Cavity plugs seal unused female and male cavities. SECTION NOTES: * Ducon Connection Systems have been validated using DIN Cable Standards. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 5.17 S S S Ducon Series L EA ED E ALE D 6.3 B B A C H: 25.8 H: 28.0 W: 33.0 L: 37.6 L: 57.6 W: 33.1 Ducon Series Total Mated Length: 80.0mm A. Part No: Description: Size: Color: Material: Terminals: B. Connector 2F Assembly 37.6L x 28.0H x 33.0W Gray PA66 See Page 5.16 Part No: Description: Number Req: Color: Material: 12147067 C. Part No: Description: Size: Color: Material: Terminals: 15344054 Connector 2M (Clip Slot) 57.6L x 25.8H x 33.1W Black PA66 See Page 5.17 12147060 TPA 2 Black PA6 NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 5.18 http://connectors.delphi.com Ducon Series Ducon Series http://connectors.delphi.com 5.19 S S S Ducon Series L EA ED E ALE D Mixed Sealed System Application Information 1. 5 Series Terminals - T i n P l a t e d Terminal Cable 105 MAXIMUM CURRENT (AMPS) Terminal TEMPERATURE RISE (OC) TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* 1.0 90 75 0.75 60 0.5 45 1.5 30 2.5 15 0 0 10 20 30 40 TEMPERATURE DERATING CURVES* 50 2.5 40 1.5 1.0 30 0.75 0.5 20 10 0 25 Cable Cable Seal Male Connector Ducon Series Female Connector Assembly 75 100 125 150 VOLTAGE DROP: ..... <4.0mV/amp (mm): ............ ............ Connector Dependent BLADE WIDTH (mm): ................ 1.5 CABLE RANGE (mm2): Cable Seal 50 AMBIENT TEMPERATURE (OC ) CURRENT (AMPS) ........ 0.5-1.0 ........... 25 TEMP RANGE OC: .......... -40 to 135 RESISTANCE: ...... <10m@20mV CURRENT RANGE (AMPS): CENTERLINE SPACING *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative. Conduit Cover (optional) 1.5 Female Terminals Sealed Part # Cable Range (mm2) Material Plating 12158097 1.0-0.5 Copper Nickel Silicon Alloy Tin 10717964 2.5-1.5 Copper Nickel Silicon Alloy Tin 2.8 Female Terminals Sealed Part # Cable Range (mm2) Material Plating 12158098 1.0-0.5 Copper Nickel Silicon Alloy Tin 12185008 2.5-1.5 Copper Nickel Silicon Alloy Tin Part # Cable Range (mm ) Material Female Terminals Secondary Lock Female Connector Mixed Female Connector Assemblies Sealed 4.8 Female Terminals Sealed 2 Cable Seals # Cavities Connector Color Plating 15 15344069 Orange PA66 12185005 20 12158095 Blue 12158096 12185009 1.0-0.5 Copper Nickel Silicon Alloy Tin 12185550 2.5-1.5 Copper Nickel Silicon Alloy Tin 10717927 6.0-4.0 Copper Nickel Silicon Alloy Tin Material PA66 Secondary Lock 4.8 Ducon Cable Seals 1.5 & 2.8 Ducon Cable Seals Reel Part # Loose Part # Cable Dia. Material Color 12089442 15324974 2.00-1.20 Silicone Blue 10720769 15324976 2.40-1.60 Silicone White 15363992 15324973 2.90-2.00 Silicone Dk. Red Reel Part # Loose Part # Cable Dia. Material Color 12052931 15324991 2.00-1.20 Silicone Yellow 12048433 15324988 2.90-2.00 Silicone White 12052452 15324989 3.80-2.80 Silicone Red 12052453 15324990 4.50-3.80 Silicone Violet NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 5.20 http://connectors.delphi.com Ducon Series S L EA ED S S E ALE D Mixed Sealed System Application Information 2 . 8 Series Terminals - T i n P l a t e d 90 75 0.75 60 0.5 45 1.5 30 2.5 15 0 0 10 20 30 40 TEMPERATURE DERATING CURVES* 50 40 ........ 0.5-1.0 ........... 33 TEMP RANGE OC: .......... -40 to 135 RESISTANCE: ...... <10m@20mV CURRENT RANGE (AMPS): 1.5 1.0 30 0.75 0.5 20 10 0 25 50 75 100 125 150 AMBIENT TEMPERATURE (OC ) CURRENT (AMPS) CABLE RANGE (mm2): 2.5 105 90 75 60 2.5 45 6.0 30 15 0 0 10 20 30 40 50 60 MAXIMUM CURRENT (AMPS) 1.0 4 . 8 Series Terminals - T i n P l a t e d TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* TEMPERATURE RISE (OC) 105 MAXIMUM CURRENT (AMPS) TEMPERATURE RISE (OC) TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* TEMPERATURE DERATING CURVES* 60 50 6.0 40 30 20 2.5 10 0 25 50 75 VOLTAGE DROP: CABLE RANGE (mm2): VOLTAGE DROP: CENTERLINE SPACING CURRENT RANGE (AMPS): CENTERLINE SPACING ..... <4.0mV/amp (mm): ............ ............ Connector Dependent BLADE WIDTH (mm): ................ 2.8 100 125 150 AMBIENT TEMPERATURE (OC ) CURRENT (AMPS) ........ 0.5-2.5 ........... 45 TEMP RANGE OC: .......... -40 to 135 RESISTANCE: ...... <10m@20mV ..... <4.0mV/amp (mm): ............ ............ Connector Dependent BLADE WIDTH (mm): ................ 4.8 Ducon Series *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative. Conduit Cover (optional) Holder Secondary Lock 1.5 Male Terminals Sealed Cable Seals Part # Cable Range (mm2) Material Plating 12158104 1.0-0.5 Copper Nickel Silicon Alloy Tin 10724374 2.5-1.5 Copper Nickel Silicon Alloy Tin Male Terminals Male Connector 2.8 Male Terminals Sealed Mixed Male Connectors Sealed Material Part # Cable Range (mm2) Material Plating # Cavities Connector Color Secondary Lock 12185129 1.0-0.5 Copper Nickel Silicon Alloy Tin 15 10740396 Orange PA66 12185005 12185237 2.5-1.5 Copper Nickel Silicon Alloy Tin 20 10717689 Blue 12158096 PA66 4.8 1.5 & 2.8 4.8 Male Terminals Sealed 1.5 & 2.8 Ducon Cavity Plugs* Part # Cavity Inside Dia. Material Color 15337197 5.2mm Silicone White 10730124 5.2mm Silicone Green 4.8 Ducon Cavity Plug* 12066082 8.5mm Silicone *Cavity plugs seal unused female and male cavities. Green Part # Cable Range (mm2) Material Plating 12185235 1.0-0.5 Copper Nickel Silicon Alloy Tin 12185236 2.5-1.5 Copper Nickel Silicon Alloy Tin 10724435 6.0-4.0 Copper Nickel Silicon Alloy Tin SECTION NOTES: * Ducon Connection Systems have been validated using DIN Cable Standards. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 5.21 S S S Ducon Series L EA ED E ALE D Mixed C C B A D E H: 48.0 H: 47.4 L: 56.7 L: 36.5 W: 47.4 B W: 46.0 Ducon Series Total Mated Length: 148.0mm A. Part No: 15344069 (Orange) D. Part No: 10740396 (Orange) Description: Connector 15F Description: Connector 15M Part No: 12185004 (Green) Part No: 12185278 (Green) Description: Connector 11F Description: Connector 11M Part No: 15344061 (Brown) Part No: 15344060 (Brown) Description: Size: Material: Terminals: Seals/Plugs: Connector 6F 36.5L x 47.4H x 47.4W PA66 See Page 5.20 See Page 5.20 Description: Size: Material: Terminals: Connector 6M 56.7L x 48.0H x 46.0W PA66 See Page 5.21 E. 12185277 (Optional) B. 12185005 Description: Color: Material: Note: Part No: Description: Number Req: Color: Material: Secondary Lock 2 Gray PA6 15% GF C. 12197134 (Optional) Part No: Description: Number Req: Color: Material: Note: Part No: Holder Black PA6 15% GF Other holders available. Cover 2 Black PA6 Optional 90 cover available. KEY: 2.8 SERIES 4.8 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 5.22 http://connectors.delphi.com Ducon Series S L EA ED S S E ALE D Mixed C B C A D E H: 48.0 B H: 47.5 L: 56.7 L: 36.5 W: 46.0 W: 47.5 A. Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: B. C. Connector 20F 36.5L x 47.5H x 47.5W Blue PA66 See Page 5.20 See Page 5.20 Part No: Description: Number Req: Color: Material: 12158096 Secondary Lock 2 Gray PA6 15% GF Part No: Description: Number Req: Color: Material: Note: 12158095 D. Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: E. 10717689 Connector 20M 56.7L x 48.0H x 46.0W Blue PA66 See Page 5.21 See Page 5.21 Part No: Description: Color: Material: Note: Ducon Series Total Mated Length: 148.0mm 12185277 (Optional) Holder Black PA6 15% GF Other holders available. 12197134 (Optional) Cover 2 Black PA6 Optional 90 cover available. KEY: 1.5 SERIES 2.8 SERIES 4.8 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 5.23 S S S Ducon Series L EA ED E ALE D Door Connections Sealed System Application Information Cable TEMPERATURE RISE (OC) TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* 105 90 0.75 75 60 0.5 1.0 45 30 15 0 Cable 0 5 10 15 20 CURRENT (AMPS) Cable Seal Secondary Lock Secondary Lock Male Connector Female Connector Assembly 12131423 Cable Range (mm2) 1.0-0.5 1.0 15 0.75 10 0.5 5 0 25 50 75 100 125 150 AMBIENT TEMPERATURE (OC ) VOLTAGE DROP: CURRENT RANGE (AMPS): CENTERLINE SPACING ..... <4.0mV/amp (mm): ...... 3.0 BLADE WIDTH (mm): ................ 0.8 *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative. 0.8 Female Terminal Unsealed Part # TEMPERATURE DERATING CURVES* 20 CABLE RANGE (mm2): ........ 0.5-1.0 ....... 0-15 TEMP RANGE OC: .......... -40 to 135 RESISTANCE: ...... <10m@20mV Cable Seal Ducon Series MAXIMUM CURRENT (AMPS) 0 . 8 Series Terminals - T i n P l a t e d Terminal Terminal Material Plating Copper Nickel Silicon Alloy Tin Door connectors provide environmental sealing in two ways: 1. Using sealed terminal systems. 2. Using unsealed terminal systems and protective grommets. Contact your regional support representative for assistance in choosing the proper design for your application. 0.8 Female Terminal Sealed Part # 10717928 Cable Range (mm2) 1.0-0.5 Material Plating Copper Nickel Silicon Alloy Tin 1.5 Female Terminals Unsealed Part # Cable Range (mm2) Material Plating 12147302 1.0-0.5 Copper Nickel Silicon Alloy Tin 12147303 2.5-1.5 Copper Nickel Silicon Alloy Tin Female Terminals 2.8 Female Terminals Unsealed Part # Cable Range (mm2) Material Plating 12147451 1.0-0.5 Copper Nickel Silicon Alloy Tin 12147304 2.5-1.5 Copper Nickel Silicon Alloy Tin Mixed Female Connectors Sealed 0.8 Ducon Cable Seal Part # 15344324 Female Connector # Cavities Connector Color Material Cable Range (mm2) Material Color 30 12147161 Black PA66 2.1-1.2 Silicon Dk. Red 40 15327160 Black PA66 15% GF NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 5.24 http://connectors.delphi.com Ducon Series S L EA ED S S E ALE D Door Connections Sealed System Application Information 90 75 0.75 60 0.5 45 1.5 30 2.5 15 0 0 10 20 30 40 ........ 0.5-1.0 CURRENT RANGE (AMPS): ........... 25 TEMP RANGE OC: .......... -40 to 135 RESISTANCE: ...... <10m@20mV 2.5 40 1.5 1.0 30 0.75 0.5 20 10 0 25 50 75 100 125 150 105 1.0 90 75 0.75 60 0.5 45 1.5 30 2.5 15 0 0 AMBIENT TEMPERATURE (OC ) CURRENT (AMPS) CABLE RANGE (mm2): TEMPERATURE DERATING CURVES* 50 10 20 30 40 MAXIMUM CURRENT (AMPS) 1.0 2 . 8 Series Terminals - T i n P l a t e d TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* TEMPERATURE RISE (OC) TEMPERATURE RISE (OC) 105 MAXIMUM CURRENT (AMPS) 1. 5 Series Terminals - T i n P l a t e d TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* CURRENT (AMPS) TEMPERATURE DERATING CURVES* 50 2.5 40 1.5 1.0 30 0.75 0.5 20 10 0 25 50 75 100 125 150 AMBIENT TEMPERATURE (OC ) VOLTAGE DROP: CABLE RANGE (mm2): VOLTAGE DROP: CENTERLINE SPACING CURRENT RANGE (AMPS): CENTERLINE SPACING ..... <4.0mV/amp (mm): ........... ............ Connector Dependent BLADE WIDTH (mm): ................ 1.5 ........ 0.5-2.5 ........... 33 TEMP RANGE OC: .......... -40 to 135 RESISTANCE: ...... <10m@20mV ..... <4.0mV/amp (mm): ............ ............ Connector Dependent BLADE WIDTH (mm): ................ 2.8 0.8 Male Terminal Unsealed Part # 15327159 Cable Range (mm2) 1.0-0.5 Material Plating Copper Nickel Silicon Alloy Tin 0.8 Male Terminal Sealed Part # 10724459 Cable Range (mm2) 1.0-0.5 Material Plating Copper Nickel Silicon Alloy Tin 1.5 Male Terminals Unsealed Male Terminals Part # Cable Range (mm2) Material Plating 12147299 1.0-0.5 Copper Nickel Silicon Alloy Tin 12147300 2.5-1.5 Copper Nickel Silicon Alloy Tin 2.8 Male Terminals Unsealed Male Connector Part # Mixed Male Connectors Sealed # Cavities Connector Color Cable Range (mm2) Material Plating 12147400 1.0-0.5 Copper Nickel Silicon Alloy Tin 12147301 2.5-1.5 Copper Nickel Silicon Alloy Tin Material 0.8 Ducon Cable Seal 30 12147066 Black PA66 Part # 40 10730244 Black PA66 15% GF 15344324 Cable Range (mm2) Material Color 2.1-1.2 Silicon Dk. Red NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 5.25 Ducon Series *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representatives. S S S Ducon Series L EA ED E ALE D Door Connections A B H: 44.5 W: 44.5 L: 36.1 H: 48.0 W: 46.0 L: 45.0 Total Mated Length: 59.6mm Ducon Series A. Part No: Description: Size: Color: Material: Terminals: B. 12147161 1.5/2.8 Connector 30F 36.1L x 44.5H x 44.5W Black PA66 See Page 5.24 Part No: Description: Size: Color: Material: Terminals: 12147066 1.5/2.8 Connector 30M 45.0L x 48.0H x 46.0W Black PA66 See Page 5.25 SECTION NOTES: * Contact your regional support representative. * Door grommets available from manufacturer. KEY: 1.5 SERIES 2.8 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 5.26 http://connectors.delphi.com Ducon Series S L EA ED S S E ALE D Door Connections A H: 40.0 C B D L: 36.0 W: 40.0 H: 48.0 W: 46.0 L: 45.0 Total Mated Length: 71.6mm Part No: Description: Size: Color: Material: Terminals: B. Part No: Description: Color: Material: C. D. Part No: Description: Size: Color: Material: Terminals: 12147066 1.5/2.8 Connector 30M 45.0L x 48.0H x 46.0W Black PA66 See Page 5.25 12185079 Ring Black PA6 15% GF Part No: Description: Color: Material: 12185088 1.5/2.8 Connector 30F 36.0L x 40.0H x 40.0W Black PA66 See Page 5.24 Ducon Series A. 12185082 SECTION NOTES: * Contact your regional support representative. * Door grommets available from manufacturer. Connector Ring Black PA6 15% GF KEY: 1.5 SERIES 2.8 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 5.27 S S S Ducon Series L EA ED E ALE D Door Connections F K C H B G A J H: 45.0 E H: 44.5 D D L: 46.0 W: 44.5 L: 36.1 L W: 45.0 A. Part No: Ducon Series Description: Size: Color: Material: Terminals: Seals: B. Part No: Description: Color: Material: C. D. E. F. 10717837 CPA Red PA66 Part No: Description: Color: Material: 10717849 TPA 2 Yellow PA66 Part No: Description: Color: Material: 15327655 Connector Module2 16F Black PA66 Part No: Description: Number Req: Color: Material: 15327654 Connector Module1 16F Black PA66 Part No: Description: Color: Material: 15327160 Connector 40F (8,16,16) 36.1L x 45.0H x 45.0W Black PA66 15% GF .8F, 2.8F, See Page 5.24 See Page 5.24 15327164 Connector Ring Black PA66 15% GF Total Mated Length: 65.0mm G. Part No: Description: Size: Color: Material: Terminals: Seals: H. Part No: Description: Color: Material: J. K. L. 15327153 Cover Black PA66 15% GF Part No: Description: Color: Material: 15327155 Connector Module2 16M Black PA66 Part No: Description: Color: Material: 15327154 Connector Module1 16M Black PA66 Part No: Description: Color: Material: 10730244 Connector 40M (8,16,16) 46.0L x 44.5H x 44.5W Black PA66 15% GF .8M, 2.8M, See Page 5.25 See Page 5.25 10728148 TMS Cover Black PA66 15% GF KEY: 0.8 SERIES (Sealed) 0.8 SERIES (Unsealed) 2.8 SERIES Mixed connectors feature a combination of different terminal cavities, as indicated by the key. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 5.28 http://connectors.delphi.com Special Products Lamp Sockets, Splice Savers, Weather-Pack, VF & DS Connections Lamp Socket Features VF Series Features * Advanced bulb to terminal interface technology * Accommodates a wide variety of bulbs--B1, C2 bayonet, W2, W3 wedge, H7 with GT280 interface * Available sealed or unsealed systems * Multiple focal lengths * Right angle or axial mounting features with easy assembly and release provisions * Accommodates a wide variety of devices * Small overall dimensions * Terminal Position Assurance (TPA) * Connector Position Assurance (CPA) DS Series Features Fuel injector applications High sealing protection Reliable electrical interface Secure locking mechanism Special Products * * * * Weather-Pack Features Splice Saver Features * Connector Position Assurance (CPA) * Terminal Position Assurance (TPA) * 20 Amps continuous maximum current rating * Sealed system * Pin and Sleeve configuration * Dual locking tabs on terminals * Low energy, low voltage capability * -40C to 125C temperature range * Eliminates the need for solder * Flexible configuration * Uses 280 Metri-Pack or 150 GT terminals * Uses ISO or SAE compatible terminals * Low profile connector with cap lock * Available in sealed/unsealed and grounded/non-grounded versions http://connectors.delphi.com 6.1 SE AL SE AL S D D U E E U N S Special Products L EA ED U S N E ALE D Lamp Sockets Seal Lamp Sockets are a comprehensive and diverse product line featuring sophisticated connection systems technology. Available connection systems accommodate virtually every size and type of light bulb, as well as all varieties of bulb mounting features. Insert Wedge Base Lamp Socket Application Guidelines Special Products Primary Use Application Stop, Turn, Backup and Cornering Lights Stop/Tail, Park/Turn, Backup Lights and Cornering Lights Stop/Tail, Park/Turn, Backup Lights and Cornering Lights Glove Box, Ash Tray Instrument Illumination and Courtesy Lights Side Marker Lamps, Backup and Center High Mounted Stop Lights Side Marker Lamps, Backup and Center High Mounted Stop Lights Stop, Turn, Backup and Cornering Lights Stop/Tail, Park/Turn, Backup Lights and Cornering Lights Socket Style Bulb Base Type Bulb Size Typical Lamp Number Part Number(s) Page Description Number Sealed Right Angle W-3 Wedge S-8 3156 Single Filament Sealed Right Angle W-3 Wedge S-8 3057 12160393 6.4 15354859* 12160394, 12160395 6.4 15354864*, 15354865* Sealed Axial W-3 Wedge S-8 3057 12191243, 15435155 6.5 Dual Filament Unsealed Axial W-2 Wedge T-3 1/4 194 12162223, 12059952 6.6 Single Filament Sealed Sealed Axial Axial W-2 Wedge W-2 Wedge T-3 1/4 T5 168 912 15317651, 15324946 15324946 6.7 Single Filament Single Filament Sealed Right Angle W-2 Wedge T-3 1/4 168 12146418 6.7 Single Filament Sealed Right Angle B-1 Bayonet S-8 1156 12160386 6.8 Single Filament Sealed Right Angle C-2 Bayonet S-8 2057 12160390, 12160392 6.8 Dual Filament Dual Filament * High temperature equivalent systems for continuously powered major filament applications. Lamp Socket Bases Part # Application Description Color Material TPA Insert Seal 12160393 12160394 12160395 12191243 15435155 12162223 12059952 15324946 15317651 12146418 12160386 12160390 Sealed Sealed Sealed Sealed Sealed Unsealed Unsealed Sealed Sealed Sealed Sealed Sealed W-3 Right Angle Wedge Base W-3 Right Angle Wedge Base W-3 Right Angle Wedge Base W-3 Axial Wedge Base W-3 Axial Wedge Base W-2 Axial Wedge Base W-2 Axial Wedge Base W-2 Axial Wedge Base W-2 Axial Wedge Base W-2 Right Angle Wedge Base B-1 Right Angle Bayonet Base C-2 Right Angle Bayonet Base Lt. Gray Cream Md. Gray Dk. Gray Gray Clear Black Dk. Gray Lt. Gray Lt. Gray Lt. Gray Cream PA66 HS IM PA66 HS IM PA66 HS IM PA66 HS IM 14% GF PA66 HS IM 14% GF PC PA66 HS IM PA66 HS IM 14% GF PA66 HS 33% GF PA66 HS IM PA66 HS IM PA66 HS IM - - - 15305473 15305473 12052490 15324722 12110054 12191522 - 12129057 12129051 12177161 12177163 12177163 - - - - - - 15324428 - - 12129909* 12129909* 12129909* 12129909* 12129909* - - Part of 15324946 Asm 15317652 12146398 12129909* 12129909* 12160392 Sealed C-2 Right Angle Bayonet Base Md. Gray PA66 HS IM 12129051 - 12129909* * When an unsealed application is required, use gasket 12020720 in place of seal 12129909. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 6.2 http://connectors.delphi.com Special Products S L EA ED SE AL SE AL E ALE N D E U D D U E S U S N Lamp Sockets A B C E D F Lamp Socket Terminals Type Application Cable Seal Series Terminal Part # Cable Range Material Plating A W-2, W-3 Right Angle W-2, W-3 Right Angle W-2, W-3 Right Angle - - - Sealed Sealed Sealed 280 280 280 12066639 12066638 12186320 2.0-1.0 0.80-0.50 0.50-0.35 Tin Brass Tin Brass Tin Brass Tin Tin Tin B W-2 Axial W-2 Axial - - Unsealed Unsealed - - 12089139 12089137 0.80-0.50 3.0 Brass Brass Copper/Tin Copper/Tin C W-2 Axial W-2 Axial - - Sealed Sealed 280 280 12176852 12176853 1.0-0.80 0.50-0.35 Brass Brass Tin Tin D W-2 Axial W-2 Axial - - Sealed Sealed 480 480 12124471 12124598 1.0-0.80 0.50-0.35 Brass Brass Copper/Tin Copper/Tin E W-3 Axial W-3 Axial W-3 Axial Contact Contact Ground Sealed Sealed Sealed 280 280 630 12092058 12088187 12092030 0.80-0.50 0.50-0.35 0.80-0.50 Tin Brass Tin Brass Tin Brass Tin Tin Tin F B-1, C-2 B-1, C-2 B-1, C-2 B-1, C-2 Contact Contact Ground Ground Sealed Sealed Sealed Sealed 280 280 280 280 12129052 15304622 12129053 15304621 1.0-0.80 0.50-0.35 1.0-0.80 0.50-0.35 Stainless Steel Stainless Steel Tin Brass Tin Brass Tin Tin Tin Tin Special Products Series Metri-Pack Cable Seals Series Reel Part # Loose Part # Cable Diameter Material Color 280 280 280 280 480 480 630 12015284 12034365 12041352 12089444 12048433 12052931 12077760 15324982 15324983 15324984 15324985 15324988 15324991 15324997 2.85-2.03 1.70-1.29 2.42-2.03 2.15-1.60 2.85-2.01 2.15-1.60 2.40-1.65 Green Dk. Red Tan Purple White Yellow Tan Silicone Silicone Silicone Silicone Silicone Silicone Silicone NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 6.3 S S S Special Products L EA ED E ALE D Lamp Sockets A. Part No: Description: Size: Material: Terminals: Seals: Typical Lamp: *Note: B. C. W-3 Right Angle Wedge Base 26.7 Hole Dia. x 31.9L x 51.7H x 40.0W PA66 HS IM See A, Page 6.3 280 Metri-Pack Cable Seals #3156 Focal Length: 29.14mm. Part No: Description: Color: Material: A B Mating Hole Dia.: 26.7 C H: 51.7 12129909** W: 40.0 Seal Black EPDM Part No: Description: Color: Material: 12160393 (Lt. Gray) 15326290 (Cream) 15326291* (Cream) L: 31.9 Focal Length: 22.2mm *29.14mm 12177161 Insert with Terminals Lt. Gray PA66 HS IM D Special Products D. Part No: Description: Size: Color: Material: Terminals: Seals: Typical Lamp: E. F. W-3 Right Angle Wedge Base 26.7 Hole Dia. x 31.9L x 51.7H x 40.0W Cream PA66 HS IM See A, Page 6.3 280 Metri-Pack Cable Seals #3057 Part No: Description: Color: Material: E Mating Hole Dia.: 26.7 H: 51.7 F 12129909** W: 40.0 Seal Black EPDM Part No: Description: Color: Material: 12160394 L: 31.9 Focal Length: 22.2mm 12177163 Insert with Terminals Beige PA66 HS IM G. G H Mating Hole Dia.: 26.7 H: 51.7 Part No: Description: Size: Color: Material: Terminals: Seals: Typical Lamp: J H. Part No: Description: Color: Material: W: 40.0 L: 31.9 Focal Length: 29.1mm J. 12129909* Seal Black EPDM Part No: Description: Color: Material: 12160395 W-3 Right Angle Wedge Base 26.7 Hole Dia. x 31.9L x 51.7H x 40.0W Md. Gray PA66 HS IM See A, Page 6.3 280 Metri-Pack Cable Seals #3057 12177163 Insert Beige PA66 HS IM **When an unsealed application is required, use gasket 12020720 in place of seal 12129909. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 6.4 http://connectors.delphi.com Special Products S L EA ED S S E ALE D Lamp Sockets A. C A Part No: Description: Size: Color: Material: Terminals: Seals: Typical Lamp: B 12191243 W-3 Axial Wedge Base 26.7 Hole Dia. x 40.0L x 35.6H x 35.6W Dk. Gray PA66 HS IM 14% GF See E, Page 6.3 (2 Contacts, 1 Ground) 280 and 630 Metri-Pack Cable Seals #3057 H: 35.6 Mating Hole Dia.: 26.7 C. W: 35.6 D. F E H: 35.6 E. Mating Hole Dia.: 26.7 L: 40.0 15435155 (Gray) 15485094 (Black) W-3 Axial Wedge Base 26.7 Hole Dia. x 40.0L x 35.6H x 35.6W PA66 HS IM 14% GF See E, Page 6.3 (2 Contacts, 1 Ground) 280 and 630 Metri-Pack Cable Seals #3057 Part No: Description: Color: Material: 15305473 TPA Lt. Gray PA66 HS IM Part No: Description: Size: Material: Terminals: Seals: Typical Lamp: 12129909* Seal Black EPDM Part No: Description: Color: Material: Focal Length: 29.1mm D Part No: Description: Color: Material: 12129909* Seal Black EPDM W: 35.6 Focal Length: 22.2mm F. Part No: Description: Color: Material: 15305473 TPA Lt. Gray PA66 HS IM * When an unsealed application is required, use gasket 12020720 (pictured) in place of seal 12129909. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 6.5 Special Products B. L: 40.0 SE AL SE AL Special Products N E U D D U E U N Lamp Sockets B A. Part No: Description: Size: Material: Terminals: Typical Lamp: B. Special Products C. W-2 Axial Wedge Base 10.4 Hole Dia. x 53.0L x 18.0H x 32.6W PC See B, Page 6.3 #194 Part No: Description: Color: Material: D. Mating Hole Dia: 10.4 H: 18.0 12052490 L: 53.0 W: 32.6 D 12059952 W-2 Axial Wedge Base 15.7 Hole Dia. x 27.0L x 24.6H x 24.6W Black PA66 HS IM See B, Page 6.3 #194 Part No: Description: Color: Material: A TPA Black PA6 Part No: Description: Size: Color: Material: Terminals: Typical Lamp: 12162223 (Clear) 12162222 (White) C H: 24.6 15324722 TPA Red PBT HS IM L: 27.0 Mating Hole Dia.: 15.7 W: 24.6 NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 6.6 http://connectors.delphi.com Special Products S L EA ED S S E ALE D Lamp Sockets A. B A Mating Hole Dia.: 15.9 H: 27.9 Part No: Description: Size: Color: Material: Terminals: Seals: Typical Lamp: B. Part No: Description: TPA Color: Black Material: PA66 HS IM *12146398 seal part of 15324946 assembly Focal Length: 15.5mm C. C D Mating Hole Dia.: 15.3 H: 20.5 L: 31.9 Part No: Description: Size: Color: Material: Terminals: Seals: Typical Lamp: E W: 20.5 Focal Length: 15.5mm D. E. F. F G H: 38.3 Mating Hole Dia.: 15.9 H W: 27.9 Focal Length: 15.5mm H. 12146398 Seal Black Santoprene Part No: Description: Color: Material: 12146418 W-2 Right Angle Wedge Base 15.9 Hole Dia. x 22.0L x 38.3H x 27.9W Lt. Gray PA66 HS IM See A, Page 6.3 280 Metri-Pack Cable Seals #168 Part No: Description: Color: Material: 12191522 TPA Blue PA66 HS IM Part No: G. 15317652 O-Ring Black EPDM Part No: Description: Size: Color: Material: Terminals: Seals: Typical Lamp: 15317651 W-2 Axial Wedge Base 15.3 Hole Dia. x 31.9L x 20.5H x 20.5W Lt. Gray PA66 HS 33% GF See C, Page 6.3 280 Metri-Pack Cable Seals #194 Part No: Description: Color: Material: Description: Color: Material: L: 22.0 12110054 W: 27.9 15324428 Insert Lt. Gray PA66 NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 6.7 Special Products L: 31.5 15324946* W-2 Axial Wedge Base 15.9 Hole Dia. x 31.5L x 27.9H x 27.9W Dk. Gray PA66 HS IM 14% GF See D, Page 6.3 480 Metri-Pack Cable Seals #168 or #912 S S S Special Products L EA ED E ALE D Lamp Sockets A. Part No: Description: Size: Color: Material: Terminals: Seals: Typical Lamp: B. Part No: Description: Color: Material: C. Special Products D. E. F. G. 12129057 Focal Length: 22.2mm 12160390 D E Mating Hole Dia.: 26.8 H: 62.6 W: 41.1 12129909* L: 27.2 F 12129051 Focal Length: 22.2mm 12160392 C-2 Right Angle Bayonet Base 26.8 Hole Dia. x 21.6L x 62.6H x 41.1W Md. Gray PA66 HS IM See F, Page 6.3 (2 Contacts, 1 Ground) 280 Metri-Pack Cable Seals #2057 G H Mating Hole Dia.: 26.8 H: 62.6 W: 41.1 H. Part No: 12129909* L: 21.6 Description: Color: Material: J. C TPA Blue PA66 HS IM Part No: Description: Size: Color: Material: Terminals: Seals: Typical Lamp: W: 41.1 12129909* Seal Black EPDM Part No: Description: Color: Material: Mating Hole Dia.: 26.8 H: 62.6 L: 27.2 C-2 Right Angle Bayonet Base 26.8 Hole Dia. x 27.2L x 62.6H x 41.1W Cream PA66 HS IM See F, Page 6.3 (2 Contacts, 1 Ground) 280 Metri-Pack Cable Seals #2057 Part No: Description: Color: Material: B TPA Blue PA66 HS IM Part No: Description: Size: Color: Material: Terminals: Seals: Typical Lamp: A Seal Black EPDM Part No: Description: Color: Material: 12160386 B-1 Right Angle Bayonet Base 26.8 Hole Dia. x 27.2L x 62.6H x 41.1W Lt. Gray PA66 HS IM See F, Page 6.3 (1 Contact, 1 Ground) 280 Metri-Pack Cable Seals #1156 Seal Black EPDM Part No: Description: Color: Material: J Focal Length: 29.1mm 12129051 TPA Blue PA66 HS IM * When an unsealed application is required, use gasket 12020720 in place of seal 12129909. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 6.8 http://connectors.delphi.com Special Products Special Products http://connectors.delphi.com 6.9 SE AL SE AL Special Products N E U D D U E U N Splice Savers Unsealed System Application Information 2 8 0 Series Terminals - T i n P l a t e d 0.50 60 0.80 1.0 40 20 0 0 5 10 15 20 CURRENT (AMPS) TEMPERATURE DERATING CURVES* 20 1.0 0.80 15 0.50 10 5 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) 100 0.50 80 0.80 60 2.0 1.0 3.0 40 5.0 20 0 0 10 20 30 40 CURRENT (AMPS) 50 50 5.0 40 3.0 2.0 1.0 30 0.80 0.50 20 10 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) CABLE RANGE (mm2): VOLTAGE DROP: CABLE RANGE (mm2): VOLTAGE DROP: CURRENT RANGE (AMPS): CENTERLINE SPACING (mm): CURRENT RANGE (AMPS): CENTERLINE SPACING (mm): .5.0/6.3 ...... 0.35-1.0 ....... 0-15 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ...... <10m@20mV ... <10.0mV/amp ...... 3.4 BLADE WIDTH (mm): ................ 1.5 ...... 0.35-5.0 ....... 0-30 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ...... <10m@20mV TEMPERATURE DERATING CURVES* MAXIMUM CURRENT (AMPS) 80 TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* TEMPERATURE RISE (OC) TEMPERATURE RISE (OC) TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* 100 MAXIMUM CURRENT (AMPS) G T 1 5 0 Series Terminals - T i n P l a te d ..... <5.0mV/amp BLADE WIDTH (mm): ................ 2.8 * The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative. TPA (Terminal Position Assurance) Cap Assembly Special Products Female Terminal Female Connector GT 150 Female Terminals Unsealed Part # Cable Range (mm2) Material Plating 12191811 0.50 - 0.35 Tin Brass Tin 12191812 1.0 - 0.75 Tin Brass Tin 280 M/P Tangless Female Terminals Unsealed Part # Cable Range (mm2) Material Plating 12110842 3.0 - 2.0 Tin Brass Tin 12110844 1.0 - 0.80 Tin Brass Tin 12110843 0.50 - 0.35 Tin Brass Tin 12129061 2.0-0.35 Tin Brass Tin Splice Saver Connections Unsealed Cavity Description Part # Color Material TPA Cap Assembly 12Way GT 150 12Way GT 150 12Way 280 Metri-Pack Lg. Cavity 12Way 280 Metri-Pack 12Way 280 Metri-Pack 12Way 280 Metri-Pack 12Way 280 Metri-Pack 12Way 280 Metri-Pack 12Way 280 Metri-Pack 12191216 12176460 12176473 15305288 15305291 15305294 15305294 15305294 15305297 Lt. Gray Black Black Black Black Black Black Black Black PA66 HS IM PA66 HS IM PA66 HS IM PA66 HS IM PA66 HS IM PA66 HS IM PA66 HS IM PA66 HS IM PA66 HS IM 12176462 12176462 12176475 12176513 12176513 12176513 12176513 12176513 12176513 12191217 12176469 12176478 15305289 15305292 15305295 w/M6 Hole 15492655 w/M6 Bolt 15354635 w/M6 Bolt & Retainer 15305298 w/M10 Hole Splice Configuration 1-12 Way 2-6 Ways 4-3 Ways 2-6 Ways 1-12 Way 1-12 Way 1-12 Way 1-12 Way 1-12 Way NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 6.10 http://connectors.delphi.com Special Products SE AL SE AL N E U D D U E U N Splice Savers Splice Saver connectors are capable of providing one or several splices within a single connection assembly. Splicing is accomplished within the male cap assembly using a segmented bus blade. 12 12191217 Cap Assembly 1-12M Mates to Connector 12191216 2-6 B 12176469 Cap Assembly 2-6M Mates to Connector 12176460 A H: 7.8 H: 13.9 C W: 46.7 W: 53.0 L: 27.0 Part No: Description: Size: Material: Terminals: B. Connector GT 150 12F 27.0L x 13.9H x 46.7W PA66 HS IM See Page 6.10, GT 150 Part No: Description: Color: Material: 12191216 (Lt. Gray) 12176460 (Black) C. L: 15.0 Part No: 12191217 (Md. Gray, 1-12M) 12176469 (Lt. Gray, 2-6M) Description: Size: Material: Cap Assembly 15.0L x 7.8H x 53.0W PA66 HS IM Special Products A. Total Mated Length: 30.6mm 12176462 TPA Md. Gray PA66 HS IM 12176478 Cap Assembly 4-3M Mates to Connector 12176473 E D H: 16.1 F H: 19.6 W: 41.0 W: 44.6 L: 29.7 Total Mated Length: 34.0mm D. Part No: Description: Size: Color: Material: Terminals: E. Part No: Description: Color: Material: 12176473 Connector Metri-Pack 280 12F (Large Cavity) 29.7L x 19.6H x 44.6W Black PA66 HS IM See Page 6.10, 280 Metri-Pack Tangless F. Part No: Description: Size: Color: Material: L: 17.8 12176478 Cap Assembly 4-3M 17.8L x 16.1H x 41.0W Brown PA66 HS IM 12176475 TPA Gray PA66 HS IM NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 6.11 SE AL SE AL Special Products N E U D D U E U N Splice Savers B C A H: 16.1 15305289 Cap Assembly 2-6M Mates to Connector 15305288 H: 21.1 W: 34.5 W: 38.1 L: 17.9 L: 27.9 Total Mated Length: 34.0mm A. Part No: Description: Size: Color: Material: Terminals: Special Products B. C. Connector 280 Metri-Pack 12F 27.9L x 21.1H x 38.1W Black PA66 HS IM See Page 6.10, 280 Metri-Pack Tangless Part No: Description: Color: Material: 15305288 15305291 Part No: 15305292 Cap Assembly 1-12M Mates to Connector 15305291 15305289 (Lt. Green, 2-6M) 15305292 (Cream, 1-12M) Description: Size: Material: Cap Assembly 17.9L x 16.1H x 34.5W PA66 HS IM 12176513 TPA Md. Gray PA66 HS IM 15492655 Cap Assembly 1-12M with Bolt Mates to Connector 15305294 E 15354635 Cap Assembly 1-12M with Bolt/Retainer Mates to Connector 15305294 F D H: 17.7 H: 21.1 W: 34.5 W: 38.1 L: 39.5 L: 29.7 Total Mated Length: 56.7mm D. Part No: Description: Size: Color: Material: Terminals: E. F. Part No: 12176513 TPA Md. Gray PA66 HS IM 15492655 (Black, M6 Bolt Included) 15305295 Cap Assembly 1-12M Mates to Connector 15305294 15305295 Connector 280 Metri-Pack 12F 29.7L x 21.1H x 38.1W Black PA66 HS IM See Page 6.10, 280 Metri-Pack Tangless Part No: Description: Color: Material: 15305294 15305297 (Black, M6 Hole) 15354635 (Black, M6 Bolt and Retainer Included) 15305298 (Beige, M10 Hole) Description: Size: Material: Cap Assembly 1-12M 39.5L x 17.7H x 34.5W PA66 HS IM 15305298 Cap Assembly 1-12M Mates to Connector 15305297 NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 6.12 http://connectors.delphi.com Special Products S L EA ED S S E ALE D Splice Savers Sealed System Application Information CURRENT RANGE (AMPS): TEMP RANGE C: O RESISTANCE: TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* ....... 0.35-1.0 TEMPERATURE RISE (OC) CABLE RANGE (mm2): ........ 0-15 ........... -40 to 125 ...... <10m@20mV VOLTAGE DROP: .... <10.0mV/amp CENTERLINE SPACING (mm): BLADE WIDTH (mm): 100 80 0.50 60 0.80 1.0 40 20 0 ...... 4.5 0 5 10 15 20 MAXIMUM CURRENT (AMPS) G T 1 5 0 Series Terminals - T i n P l a te d CURRENT (AMPS) ................. 1.5 TEMPERATURE DERATING CURVES* 20 1.0 0.80 15 0.50 10 5 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) * The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative. Cable Seal TPA (Terminal Position Assurance) Cap Assembly GT 150 Female Terminals Sealed Female Connector Part # Cable Range (mm2) 12191818 0.50 - 0.35 Tin Brass Tin 12191819 1.0 - 0.75 Tin Brass Tin Material Plating GT 150 Cable Seals GT 150 Cavity Plug* Reel Part # Loose Part # Cable Range Material Color (mm2) Part # Cavity Diameter Material Color 15305171 4.0 mm Silicone Green 12191152 15366021 1.20 - 1.90 Silicone White 12191153 15366060 1.86 - 2.40 Silicone Blue *Cavity plugs seal unused female and male cavities. Splice Saver Connections Sealed Cavity Description Part # Color Material TPA Cap Assembly Splice Configuration 6Way GT 150 12191910 Black PA66 HS IM 14% GF 12191911 12191914 w/Seal 1-6 Way 12Way GT 150 12191900 Black PA66 HS IM14% GF 12191901 12191904 w/Seal 1-12 Way 12Way GT 150 12191905 Black PA66 HS IM14% GF 12191901 12191908 w/Seal 3-4 Ways NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 6.13 Special Products Female Terminal S S S Special Products L EA ED E ALE D Splice Savers B 12191914 Cap Assembly 1-6M Mates to Connector 12191910 C A H: 16.2 H: 19.5 L: 37.6 W: 38.1 W: 38.0 L: 19.7 Total Mated Length: 41.8mm A. Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: Special Products B. Part No: Description: Size: Color: Material: Connector 150 GT 6F 37.6L x 19.5H x 38.1W Black PA66 HS IM 14% GF See Page 6.13 See Page 6.13 Part No: Description: Color: Material: C. 12191910 12191914 Cap Assembly 1-6M (w/Seal) 19.7L x 16.2H x 38.0W Lt. Green PA66 HS IM 12191911 TPA Md. Gray PA66 HS IM 12191904 Cap Assembly 1-12M w/Seal Mates to Connector 12191900 E F D H: 16.2 H: 19.5 W: 65.1 L: 37.6 D. Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: E. Connector 150 GT 12F 37.6L x 19.5H x 65.1W Black PA66 HS IM 14% GF See Page 6.13 See Page 6.13 Part No: Description: Color: Material: 12191900 12191905 12191908 Cap Assembly 3-4M w/Seal Mates to Connector 12191905 W: 65.0 L: 19.7 Total Mated Length: 41.5mm F. Part No: 12191904 (Cream 1-12M w/Seal) 12191908 (Blue 3-4M w/Seal) Description: Size: Material: Cap Assembly 19.7L x 16.2H x 65.0W PA66 HS IM 12191901 TPA Md. Gray PA66 HS IM NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 6.14 http://connectors.delphi.com Special Products Special Products http://connectors.delphi.com 6.15 S S S Special Products L EA ED E ALE D Weather-Pack Cross Sectional View Hinged TPA Sleeve Pin Hinged TPA Cable Cable Cable Seal Connector Seal Cable Seal Female Connector Assembly Male Connector Special Products Cable Seal Female Terminal (Sleeve) Weather-Pack (Sleeve) Sealed*Female Terminals Sleeve Part # Cable Range (mm2) Material Plating 12124581 3.0 Tin Brass Tin 12124580 2.0-1.0 Tin Brass Tin 12089188 0.80-0.50 Tin Brass Tin 12020801 0.35 Tin Brass Tin Female Connector Assembly * Use of the Weather-Pack 6060 gauge as a process control aid is recommended for Weather-Pack terminals. See page 10.5 in the Application Tooling section for details. Weather-Pack Female Connector Assemblies Sealed Weather-Pack Cable Seals Connector Assembly Color Material Reel Part # Loose Part # Cable Dia. Material Color # Cavities 1 12015791 Black PA6 12015360 15324981 4.30-3.45 Silicone Blue 2 12015792 Black PA66 HS IM 12015359 15324980 3.49-2.81 Silicone Gray 3 12020829 Black PA66 HS IM 12015284 15324982 2.85-2.03 Silicone Green 4 12015798 Black PA6 12041352 15324984 2.42-2.03 Silicone Tan 4 12020832 Black PA66 HS IM 12089444 15324985 2.15-1.60 Silicone Purple 6 12020926 Black PA66 HS IM 12034365 15324983 1.70-1.29 Silicone Dk.Red 22 15492531 Black PA6 NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 6.16 http://connectors.delphi.com Special Products S L EA ED S S E ALE D Weather-Pack Sealed System Application Information We a t h e r- Pa c k Te rm i n a l s - T i n P l a te d CURRENT RANGE (AMPS): TEMP RANGE OC: RESISTANCE: ........ 0-20 ........... -40 to 125 ....... <10m @20mV VOLTAGE DROP: ...... <3.0mV/amp CENTERLINE SPACING (mm): BLADE WIDTH (mm): ... Pin ....... 7.7 TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* 300 250 0.50 200 0.80 150 1.0 100 2.0 50 0 0 5 and Sleeve 10 15 20 25 CURRENT (AMPS) 30 TEMPERATURE DERATING CURVES* O AMBIENT TEMPERATURE ( C ) ....... 0.35-3.0 TEMPERATURE RISE (OC ) CABLE RANGE (mm2): 125 105 0.50 85 1.0 0.80 65 2.0 45 25 0 4 8 12 16 20 24 28 32 MAXIMUM CURRENT (AMPS) * The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative. Cable Seal CPA (Connector Position Assurance) Special Products Male Terminal (Pin) Weather-Pack Male Terminals (Pin) Sealed* Male Connector Pin Part # Cable Range (mm2) Material Plating 12124587 3.0 Tin Brass Tin 12124582 2.0-1.0 Tin Brass Tin 12089040 0.80-0.50 Tin Brass Tin 12089307 0.35-0.22 Tin Brass Tin * Use of the Weather-Pack 6060 gauge as a process control aid is recommended for Weather-Pack terminals. See page 10.5 in the Application Tooling section for details. Weather-Pack Male Connectors Sealed Weather-Pack Cavity Plug* # Cavities Connector Color Material 1 12010996 Black PA66 HS IM 2 12010973 Black PA6 3 12020827 Cream PA66 HS IM 4 12015024 Black PA6 * Cavity plugs seal unused female and male cavities. 4 12020830 Black PA66 HS IM SECTION NOTES: 6 12020786 Black PA66 HS IM * Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specified. 22 15492521 Black PA66 HS IM * Different color and connector indexing features are also available. Part # Cavity Inside Dia. Material Color 12010300 6.7mm Silicone Green NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 6.17 S S S Special Products L EA ED E ALE D Weather-Pack An environmentally sealed connection system that utilizes triple-rib peripheral silicone rubber seals and individual towers to provide terminal isolation for connector alignment. Weather-Pack sealed systems are ideally suited for critical applications that require protection from environmental hazards. B A H: 20.8 H: 17.3 L: 40.5 L: 47.6 W: 13.6 W: 16.5 Total Mated Length: 64.5mm A. Part No: Connector Assembly 1F 40.5L x 20.8H x 13.6W Black PA6 See Page 6.16 See Page 6.16, 6.17 Special Products Description: Size: Color: Material: Terminals: Seals/Plugs: B. 12015791 Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: 12010996 Connector 1M 47.6L x 17.3H x 16.5W Black PA66 HS IM See Page 6.17 See Page 6.16, 6.17 D C H: 20.8 H: 17.5 W: 21.5 L: 40.8 L: 47.0 W: 23.9 Total Mated Length: 68.3mm C. Part No: 12015792 (Black) PA66 HS IM D. Part No: 12103784 (Lt. Gray) PA6 Description: Size: Terminals: Seals/Plugs: Connector Assembly 2F 40.8L x 20.8H x 21.5W See Page 6.16 See Page 6.16, 6.17 12010973 (Black) PA6 12034074 (Md. Gray) PA66 HS IM Description: Size: Terminals: Seals/Plugs: Connector 2M (Clip Slot) 47.0L x 17.5H x 23.9W See Page 6.17 See Page 6.16, 6.17 NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 6.18 http://connectors.delphi.com Special Products S L EA ED S S E ALE D Weather-Pack C A B H: 23.5 H: 20.5 W: 29.2 W: 31.9 L: 46.1 L: 39.2 Total Mated Length: 65.8mm Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: B. 12020829 Connector Assembly 3F 39.2L x 23.5H x 29.2W Black PA66 HS IM See Page 6.16 See Page 6.16, 6.17 Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: C. Connector 3M (Clip Slot) 46.1L x 20.5H x 31.9W Cream PA66 HS IM See Page 6.17 See Page 6.16, 6.17 Part No: Description: Color: Material: 12020827 12020833 Special Products A. CPA Gray PBT E D H: 24.9 H: 28.5 L: 47.0 W: 21.7 L: 40.3 W: 24.1 Total Mated Length: 68.3mm D. Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: 12015798 Connector Assembly 4F 40.3L x 28.5H x 21.7W Black PA6 See Page 6.16 See Page 6.16, 6.17 E. Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: 12015024 Connector 4M (Clip Slot) 47.0L x 24.9H x 24.1W Black PA6 See Page 6.17 See Page 6.16, 6.17 NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 6.19 S S S Special Products L EA ED E ALE D Weather-Pack C A B H: 23.5 H: 20.4 W: 37.6 W: 39.9 L: 39.0 L: 45.9 Total Mated Length: 65.8mm A. Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: B. 12020832 Connector Assembly 4F 39.0L x 23.5H x 37.6W Black PA66 HS IM See Page 6.16 See Page 6.16, 6.17 Description: Size: Color: Material: Terminals: Seals/Plugs: C. Special Products Part No: Connector 4M (Clip Slot) 45.9L x 20.4H x 39.9W Black PA66 HS IM See Page 6.17 See Page 6.16, 6.17 Part No: Description: Color: Material: 12020830 12020833 CPA Gray PBT F D E H: 23.5 H: 20.7 W: 52.1 W: 55.5 Total Mated Length: 66.4mm L: 39.1 L: 46.2 D. Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: 12020926 Connector Assembly 6F 39.1L x 23.5H x 52.1W Black PA66 HS IM See Page 6.16 See Page 6.16, 6.17 E. Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: F. Connector 6M (Clip Slot) 46.2L x 20.7H x 55.5W Black PA66 HS IM See Page 6.17 See Page 6.16, 6.17 Part No: Description: Color: Material: 12020786 12020833 CPA Gray PBT NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 6.20 http://connectors.delphi.com Special Products S L EA ED S S E ALE D Weather-Pack B B B B A C H: 62.0 H: 63.5 L: 69.9 W: 91.0 W: 55.2 Special Products L: 45.0 Total Mated Length: 77.3mm A. Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: Application: B. Connector Assembly 22F 45.0L x 63.5H x 91.0W Black PA6 See Page 6.16 See Page 6.16, 6.17 Pass-Through Part No: Description: Number Req: Color: Material: 15492531 C. Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: Application: 15492521 Connector Assembly 22M 69.9L x 62.0H x 55.2W Black PA66 HS IM See Page 6.17 See Page 6.16, 6.17 Pass-Through 12010852 Secondary Lock 4 Natural PA6 NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 6.21 SE AL SE AL Special Products N E U D D U E U N VF Connections Unsealed System Application Information 2 8 0 Series Terminals - T i n P l a t e d 80 0.80 60 2.0 1.0 3.0 40 5.0 20 0 0 10 20 30 40 CURRENT (AMPS) 50 TEMPERATURE DERATING CURVES* 50 5.0 40 3.0 2.0 30 1.0 0.80 0.50 20 10 0 25 TEMPERATURE RISE (OC ) 0.50 MAXIMUM CURRENT (AMPS) O TEMPERATURE RISE ( C) 100 6 3 0 Series Terminals - T i n P l a t e d TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* 100 0.50 80 60 0.80 2.0 1.0 3.0 40 5.0 20 0 50 75 100 125 AMBIENT TEMPERATURE (OC ) 0 10 20 30 40 CURRENT (AMPS) CABLE RANGE (mm2): VOLTAGE DROP: CABLE RANGE (mm2): CURRENT RANGE (AMPS): CENTERLINE SPACING (mm): CURRENT RANGE (AMPS): ........ 0.5-2.5 ........... 19 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ...... <10m@20mV ..... <4.0mV/amp ...... 5.0 BLADE WIDTH (mm): ................ 2.8 50 ........ 0.5-2.5 ........... 33 TEMP RANGE OC: .......... -40 to 135 RESISTANCE: ...... <10m@20mV MAXIMUM CURRENT (AMPS) TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* TEMPERATURE DERATING CURVES* 50 5.0 3.0 2.0 40 1.0 30 0.80 0.50 20 10 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) VOLTAGE DROP: ..... <4.0mV/amp ...... 8.0 BLADE WIDTH (mm): ...................... ............... 4.8 (6.3 ALSO POSSIBLE) CENTERLINE SPACING (mm): * The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative. Special Products Secondary Locks Female Terminal VF 280 Female Terminals Unsealed Part # Cable Range (mm2) Material Plating 12157735 1.0-0.50 Brass Tin 12197559 2.5-1.0 Brass Tin 12198151 1.0-0.50 Bronze Tin 12157736 2.5-1.0 Bronze Tin Female Connector Assembly VF Female Connector Assemblies Unsealed VF 630 Female Terminals Unsealed # Cavities Conn. Assembly Color Material 9 12198409 Black PA66 15% GF Part # Cable Range (mm2) Material Plating 12 15327221 Black PA66 HS IM 15327398 1.0-0.50 Bronze Tin 16 15363852 Black PA66 15327399 1.0-0.50 STOL 76 Tin 25 15363846 Yellow PA66 15327400 2.5-1.0 STOL 76 Tin 26 15327416 Black PA66 NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 6.22 http://connectors.delphi.com Special Products SE AL SE AL N E U D D U E U N VF Connections A H: 26.2 W: 25.3 L: 27.0 A. Part No: Description: Size: Color: Material: Terminals: Typical App: 12198409 Connector Assembly 9F 27.0L x 26.2H x 25.3W Black PA66 15% GF See Page 6.22 Relay Base C Special Products H: 35.5 W: 23.0 L: 31.0 C. B Part No: Description: Size: Color: Material: Terminals: Typical App: 15363852 Connector Assembly 16F 31.0L x 35.5H x 23.0W Black PA66 See Page 6.22 Radio H: 22.0 W: 11.5 L: 63.9 B. Part No: Description: Size: Color: Material: Terminals: Typical App: 15327221 Connector Assembly 12F 63.9L x 22.0H x 11.5W Black PA66 HS IM See Page 6.22 Turn Lights NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 6.23 SE AL SE AL Special Products N E U D D U E U N VF Connections A H: 22.0 W: 93.0 L: 11.7 A. Part No: Description: Size: Color: Material: Terminals: Typical App: 15363846 Connector 25F 93.0L x 22.0H x 11.7W Yellow PA66 See Page 6.22 Alarm B Special Products H: 35.5 W: 23.0 L: 44.5 B. Part No: Description: Size: Color: Material: Terminals: Typical App: 15327416 Connector Assembly 26F 44.5L x 35.5H x 23.0W Black PA66 See Page 6.22 Radio NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 6.24 http://connectors.delphi.com Special Products SE AL SE AL N E U D D U E U N VF Device Connections B F F A E H: 25.4 H: 25.0 W: 21.0 A. Part No: Description: Size: Color: Material: Terminals: Typical App: B. Part No: Description: Color: Material: 15344630 Connector 5F 22.0L x 25.4H x 21.0W Black PA66 See Page 6.22 5-Way Switch 12147500 Secondary Lock Yellow PA66 25% GF C W: 53.0 L: 22.5 E. Part No: Description: Size: Color: Material: Terminals: Typical App: F. Part No: Description: Number Req: Color: Material: H: 25.2 12185521 Connector 10F 22.5L x 25.0H x 53.0W Blue PA6 See Page 6.22 Double 5-Way Switch Special Products L: 22.0 12185243 Secondary Lock 2 Gray PA6 15% GF W: 59.0 L: 24.2 C. Part No: Description: Size: Color: Material: Terminals: Typical App: 12147496 Connector Assembly 10F 24.2L x 25.2H x 59.0W Black PA66 See Page 6.22 Double 5-Way Switch G H: 25.0 D H: 25.4 W: 81.0 L: 23.5 W: 68.7 L: 23.0 D. Part No: Description: Size: Color: Material: Terminals: Typical App: 12147497 Connector Assembly 15F 23.0L x 25.4H x 68.7W Black PA66 See Page 6.22 Triple 5-Way Switch G. Part No: Description: Size: Color: Material: Terminals: Typical App: 10740413 Connector Assembly 15F 23.5L x 25.0H x 81.0W Black PA6 See Page 6.22 Triple 5-Way Switch NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 6.25 S S S Special Products L EA ED E ALE D DS Connections Sealed System Application Information 2 8 0 Series Terminals - T i n P l a t e d ......... 0.5-2.5 TEMP RANGE OC: RESISTANCE: ........... 19 100 ........... -40 to 125 ...... <10m@20mV VOLTAGE DROP: ...... <4.0mV/amp CENTERLINE SPACING (mm): BLADE WIDTH (mm): ...... 5.0 ................ 2.8 0.50 80 0.80 60 2.0 1.0 3.0 40 5.0 20 0 0 10 20 30 40 CURRENT (AMPS) 50 TEMPERATURE DERATING CURVES* MAXIMUM CURRENT (AMPS) CURRENT RANGE (AMPS): TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* TEMPERATURE RISE (OC) CABLE RANGE (mm2): 50 5.0 40 3.0 2.0 1.0 30 0.80 0.50 20 10 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) * The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative. Special Products Cable Seal Female Terminal DS 280 Female Terminals Sealed Part # Cable Range (mm2) Material Plating 12157739 1.0-0.50 Bronze Tin 12157740 2.5-1.0 Bronze Tin 15327192 1.0-0.50 Bronze Tin 12198103 2.5-1.0 Bronze Tin DS 280 Cable Seals Reel Part # Loose Part # Cable Dia. Material Color 12015360 10720851 4.30-3.45 Silicone Blue 12015359 15324980 3.49-2.81 Silicone 12015284 15324982 2.85-2.03 Silicone 12041352 15324984 2.42-2.03 Silicone Female Connector Assembly DS Female Connector Assemblies Sealed # Cavities Conn. Assembly Color Material Gray 2 12196895 Black PA66 30% GF Green 2 15364309 Black PA66 30% GF Tan 3 12158456 Black PA66 30% GF 15364318 Yellow PA66 30% GF 12158457 Black PA66 30% GF 12089444 15324985 2.15-1.60 Silicone Purple 3 12034365 15324983 1.70-1.29 Silicone Dk.Red 5 NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 6.26 http://connectors.delphi.com Special Products S L EA ED S S E ALE D DS Connections D A H: 29.0 H: 24.0 W: 21.0 W: 21.0 A. L: 31.4 Part No: Description: Size: Color: Material: Terminals: Seals: Typical App: D. 12196895 Connector Assembly 2F 31.4L x 24.0H x 21.0W Black PA66 30% GF See Page 6.26 See Page 6.26 Injector Part No: Description: Size: Color: Material: Terminals: Seals: Typical App: B E H: 27.0 H: 32.0 W: 22.4 W: 23.4 L: 34.0 L: 34.0 B. Part No: Description: Size: Color: Material: Terminals: Seals: Typical App: 12158456 Connector Assembly 3F 31.4L x 29.0H x 21.0W Black PA66 30% GF See Page 6.26 See Page 6.26 Fuel Pump E. 15364309 Connector Assembly 2F 34.0L x 27.0H x 22.4W Black PA66 30% GF See Page 6.26 See Page 6.26 Injector Special Products L: 31.4 Part No: Description: Size: Color: Material: Terminals: Seals: Typical App: C 15364318 Connector Assembly 3F 34.0L x 32.0H x 23.4W Black PA66 30% GF See Page 6.26 See Page 6.26 Fuel Pump F H: 18.8 H: 30.0 W: 31.0 W: 21.0 L: 31.4 L: 34.0 C. Part No: Description: Size: Color: Material: Terminals: Typical App: 12084126 Connector Assembly 2F 34.0L x 18.8H x 31.0W Black PA66 30% GF See Page 6.26 Injector F. Part No: Description: Size: Color: Material: Terminals: Seals: Typical App: 12158457 Connector Assembly 5F 31.4L x 39.0H x 21.0W Black PA66 30% GF See Page 6.26 See Page 6.26 Ignition System NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 6.27 Special Products Special Products 6.28 http://connectors.delphi.com Electrical Centers Modular & Traditional SE AL SE AL Delphi designs and manufactures various types of electrical center s to meet all unique customer requirements. Delphi's Electrical Centers can be custom designed or supplied from existing designs to meet your needs. Centers are available in Modular and Traditional style, and have the flexibility to accept both SAE and ISO approved device footprints. Electrical Centers N E U D D U E U N Electrical Center Features * Centralizes all circuit protection within a wiring system * Accommodates Mini-Relay and Micro-Relays as well as MINI(R) Fuses and MAXI TM Fuses * Modular Electrical Centers create a unique electrical center by combining appropriate modules into a standardized base http://connectors.delphi.com 7.1 SE AL SE AL Electrical Centers N E U D D U E U N Modular Electrical Center Base Secondary Lock MAXITM Fuse MAXI Fuse Module Electrical Centers Mini-Relay Relay Module Micro-Relay MINI(R) Fuse Cover Hybrid Module SECTION NOTES: Contact your regional support representative for assistance in selecting the appropriate Electrical Center to meet your need. Micro-Relay Secondary Lock Cover * Diodes and Fuses may be purchased directly from the manufacturer. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 7.2 http://connectors.delphi.com Electrical Centers SE AL SE AL N E U D D U E U N Modular MINI Fuse Modules Diode Part # Application Color Material Secondary Lock Cover Latch 12191544 20 MINI Fuses Black PA66 HS IM 14% GF 12146947 15324032 - 12177145 28 MINI Fuses Black PA66 HS IM 14% GF 12092507 12110043 15495959 MAXITM Fuse Modules (R) MINI Fuse MINI Fuse Module Part # Application 12110129 6 MAXI Fuses RT Battery Feed 12077569 12092231 12092220 Color Material Secondary Lock Cover Latch Black PA66 HS 33% GF 12077563 - - 6 MAXI Fuses LT Battery Feed Black PA66 HS 33% GF 12077563 - - 8 MAXI Fuses RT Battery Feed Black PA66 HS 33% GF 12077532 12077538 15495959 8 MAXI Fuses LT Battery Feed Black PA66 HS 33% GF 12077532 12077538 15495959 Relay Modules Part # Application Color Material Secondary Lock Cover Latch 12077571 15423524 6 Micro-Relays Black PA66 HS IM 12077572 12160897 15495959 2 Mini-Relays Black PA66 HS IM 12033872 12160897 12146836 15495959 1 Mini/2 Micro-Relays Black PA66 HS IM 12146835 15324032 - Part # 12160504 Cover Application Color Material Secondary Lock Cover Latch MINI Fuse, Mini-Relay, Black PA66 HS IM 14% GF 12160541 12160897 15495959 Black PA66 HS IM 14% GF 12110595 12110602 15495959 Black PA66 HS IM 14% GF 12146816 15324032 - 15305152 15495959 Micro-Relay 12110594 6 MINI Fuses 4 Micro-Relays 12146815 12 MINI Fuses, 1 Mini-Relay or 12146817 2 Micro-Relays 12191848 MINI Fuse, MAXI Fuse, Black PA66 HS IM 14% GF 12191849 Mini-Relay, Micro-Relay Electrical Center Bases Part # Application Color Material 12084910 1 Module Black PA6 12092741 3 Modules Black PA6 12092328 3 Modules w/Battery Feed Black PA6 12129121 4 Modules w/Battery Feed Black PA6 12110041 4 Modules Black PA6 12191497 1 Module Black PA6 12077534 1 Module w/Battery Feed Black PA6 NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 7.3 Electrical Centers Hybrid Modules (Combination of Fuse and Relay Cavities) SE AL SE AL N E U D D U Electrical Centers E U N Modular 280 Metri-Pack Bus Bar Female Terminals Unsealed 15.0mm Centerline Spacing Base Part # to Order Type Cable Range (mm2) Part # After Termination Material Plating 12160635 1Way 5.0 12160643 Beryllium Copper Tin 12160636 1Way 3.0 - 2.0 12160644 Beryllium Copper Tin 12160637 1Way 1.0 - 0.80 12160645 Beryllium Copper Tin 12160638 1Way 0.50 - 0.35 12160646 Beryllium Copper Tin 12160641 1Way 1.0 - 0.80 (2 Req'd.) 12160665 Beryllium Copper Tin 12160640 1Way 0.50 (2 Req'd.) 12160663 Beryllium Copper Tin 12160642 1Way 0.35 (2 Req'd.) 12160667 Beryllium Copper Tin 12160635 2Way 5.0 12160648 Beryllium Copper Tin 12160636 2Way 3.0 - 2.0 12160649 Beryllium Copper Tin 12160637 2Way 1.0 - 0.80 12160650 Beryllium Copper Tin 12160641 2Way 1.0 - 0.80 (2 Req'd.) 12160666 Beryllium Copper Tin 12160635 3Way 5.0 12160652 Beryllium Copper Tin 12160636 3Way 3.0 - 2.0 12160653 Beryllium Copper Tin 12160637 3Way 1.0 - 0.80 12160654 Beryllium Copper Tin 12160638 3Way 0.50 - 0.35 12160655 Beryllium Copper Tin 12160640 3Way 0.50 (2 Req'd.) 12160664 Beryllium Copper Tin 12160635 4Way 5.0 12160657 Beryllium Copper Tin 12160636 4Way 3.0 - 2.0 12160658 Beryllium Copper Tin 12160635 5Way 5.0 12160660 Beryllium Copper Tin 12160636 5Way 3.0 - 2.0 12160661 Beryllium Copper Tin 12160635 6Way 5.0 12160662 Beryllium Copper Tin Electrical Centers 280 Metri-Pack Bus Bar Female Terminals Unsealed 16.2mm Centerline Spacing Base Part # to Order Type Cable Range (mm2) Part # Material After Termination Plating 12110710 2Way 5.0 12110717 Beryllium Copper Tin 12110709 2Way 3.0 - 2.0 12110713 Beryllium Copper Tin 12110708 2Way 1.0 - 0.80 12110711 Beryllium Copper Tin 12110710 3Way 5.0 12110718 Beryllium Copper Tin 12110709 3Way 3.0 - 2.0 12110714 Beryllium Copper Tin 12110708 3Way 1.0 - 0.80 12110712 Beryllium Copper Tin 12110710 4Way 5.0 12110719 Beryllium Copper Tin 12110709 4Way 3.0- 2.0 12110715 Beryllium Copper Tin 12110710 5Way 5.0 12110720 Beryllium Copper Tin 12110709 5Way 3.0 - 2.0 12110716 Beryllium Copper Tin 280 Metri-Pack Female Terminals Unsealed Part # Cable Range (mm2) Material Plating 12015858 5.0 - 3.0 Tin Brass Tin 12129494 3.0 - 2.0 Tin Brass Tin 12066214 2.0 - 1.0 Tin Brass Tin 12034046 0.80 - 0.50 Tin Brass Tin 12052217 0.50 - 0.35 Tin Brass Tin NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 7.4 http://connectors.delphi.com Electrical Centers SE AL SE AL N E U D D U E U N Modular 280 Metri-Pack Bus Bar Tangless Female Terminals Unsealed 16.2mm Centerline Spacing Cable Range (mm2) Base Part # to Order Type Part # After Termination Material Plating 12110647 1Way 5.0 12110657 Beryllium Copper Tin 12110646 1Way 3.0 - 2.0 12110652 Beryllium Copper Tin 12110645 1Way 1.0 - 0.80 12110649 Beryllium Copper Tin 12110644 1Way 0.50 - 0.35 12110648 Beryllium Copper Tin 12110662 1Way 1.0 - 0.80 (2 Req'd.) 12110663 Beryllium Copper Tin 12110664 1Way 0.35 (2 Req'd.) 12110665 Beryllium Copper Tin 12110685 1Way 0.50 (2 Req'd.) 12110686 Beryllium Copper Tin 12110647 2Way 5.0 12110658 Beryllium Copper Tin 12110646 2Way 3.0 - 2.0 12110653 Beryllium Copper Tin 12110645 2Way 1.0 - 0.80 12110650 Beryllium Copper Tin 12110647 3Way 5.0 12110659 Beryllium Copper Tin 12110646 3Way 3.0 - 2.0 12110654 Beryllium Copper Tin 12110645 3Way 1.0 - 0.80 12110651 Beryllium Copper Tin 12110647 4Way 5.0 12110660 Beryllium Copper Tin 12110646 4Way 3.0 - 2.0 12110655 Beryllium Copper Tin 12110647 5Way 5.0 12110661 Beryllium Copper Tin 12110646 5Way 3.0 - 2.0 12110656 Beryllium Copper Tin 280 Metri-Pack Tangless Female Terminals Unsealed Part # Cable Range (mm2) Material 12129425 5.0 - 3.0 Tin Brass Tin 12129663 3.0 Tin Brass Tin 12129424 2.0 - 1.0 Tin Brass Tin 12110844 1.0 - 0.80 Tin Brass Tin 12110843 0.50 - 0.35 Tin Brass Tin 12129061 2.0 - 0.35 Tin Brass Tin Electrical Centers Plating 480 Metri-Pack Relay Female Terminals Unsealed Part # Cable Range (mm2) Material Plating 12065892 3.0 - 2.0 Silicon Bronze Tin 12065894 1.0 - 0.80 Silicon Bronze Tin 12065893 0.50 - 0.35 Silicon Bronze Tin 12103948 1.0 - 0.80 (2 Req'd.) Silicon Bronze Tin 12089236 0.35 (2 Req'd.) Silicon Bronze Tin 630 Metri-Pack Relay Female Terminals Unsealed Part # Cable Range (mm2) Material Plating 12084588 5.0 Tin Brass Tin 12052227 3.0 Tin Brass Tin 12015865 2.0 - 1.0 Tin Brass Tin 12015864 1.0 - 0.80 Tin Brass Tin 12052225 0.50 - 0.35 Tin Brass Tin 12124559 0.80 - 0.50 (2 Req'd.) Tin Brass Tin NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 7.5 SE AL SE AL N E U D D U Electrical Centers E U N Modular 630 Metri-Pack Female Terminals Unsealed Part # Cable Range (mm2) Material Plating 12084590 5.0 - 3.0 Tin Brass Tin 12052224 3.0 Tin Brass Tin 12084596 5.0 - 3.0 (2 Req'd.) Tin Brass Tin Tin 12015870 2.0 - 1.0 Tin Brass 12015869 0.80 - 0.50 Tin Brass Tin 12020035 0.80 - 0.50 (2 Req'd.) Tin Brass Tin 12052222 0.50 - 0.35 Tin Brass Tin 800 MAXI Fuse Female Terminals Unsealed Cable Range (mm2) Electrical Centers Part # Material Plating 12110127 5.0 Tin Brass Silver/Nickel 12092445 5.0 (2 Req'd.) Tin Brass Silver/Nickel 12065916 3.0 - 2.0 Tin Brass Silver/Nickel 12092444 3.0 (2 Req'd.) Tin Brass Silver/Nickel 12110128 2.0 (2 Req'd.) Tin Brass Silver/Nickel 12065915 1.0 - 0.80 Tin Brass Silver/Nickel 12065918 1.0 (2 Req'd.) Tin Brass Silver/Nickel 800 MAXI Fuse Bus Bar Female Terminals Unsealed Part # Material Plating 12146564 Copper Alloy/SST Silver/Nickel 12065930 Copper Alloy/SST Silver/Nickel Both required for Electrical Center 12146281, page 7.19 Ring Terminals Stud Size Hole Dia. Part # Cable Range (mm2) Material Plating M6 6.70 12103965 8.0 Copper Alloy Tin M6 6.70 12103511 1.0 - 0.8 (2 Req'd.) Copper Alloy Tin M6 6.70 12103512 5.0 Copper Alloy Tin M6 6.70 12103513 3.0 - 2.0 Copper Alloy Tin M6 6.70 12103514 1.0 - 0.80 Copper Alloy Tin M8 8.50 12103502 8.0 Copper Alloy Tin M8 8.50 12103504 5.0 Copper Alloy Tin M8 8.50 12103506 3.0 - 2.0 Copper Alloy Tin M8 8.50 12103508 1.0 - 0.80 Copper Alloy Tin NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 7.6 http://connectors.delphi.com Electrical Centers SE AL SE AL N E U D D U E U N Modular 6.3 VF Female Terminals Unsealed Part # Cable Range (mm2) Material Plating 12185268 1.0-0.50 Copper Nickel Silicone Tin 12185269 2.5 - 0.50 Copper Nickel Silicone Tin 12157764 4.0 Copper Nickel Silicone Tin AF Female Terminals Unsealed Part # Cable Range (mm2) 12131456 1.0-0.50 CuZn 30 12131448 2.5-1.5 CuZn 30 12131455 6.0-4.0 CuZn 30 Material S S 280 Metri-Pack Tangless Female Terminals Sealed Part # Cable Range (mm2) 12110853 5.0 - 3.0 Tin Brass Tin 12129409 2.0 Tin Brass Tin Material L EA ED S E ALE D Plating Part # Cable Range (mm2) Material Plating 12033997 3.0 Tin Brass Tin 12066614 2.0 - 1.0 Tin Brass Tin 12020156 0.80 - 0.50 Tin Brass Tin Electrical Centers 630 Metri-Pack Pull-to-Seat Female Terminals 280 Metri-Pack Cable Seals Reel Part # Loose Part # Cable Dia. Material Color 12015360 15324981 4.30-3.45 Silicone Blue 12015359 15324980 3.49-2.81 Silicone Gray 12015284 15324982 2.85-2.03 Silicone Green 12041352 15324984 2.42-2.03 Silicone Tan 12089444 15324985 2.15-1.60 Silicone Purple 12034365 15324983 1.70-1.29 Silicone Dk. Red 280 Metri-Pack Cavity Plug* Part # Cavity Inside Dia. Material Color 12010300 6.7mm Silicone Green *Cavity plugs seal unused female and male cavities. Pull-to-Seat Cable Seal Plugs* 12065266 2 Part # Description Material Color Cable Range (mm ) Type 12065266 Seal Plug PA6 Md. Gray 1.85-1.65 Machine Insertion 12034413 Seal Plug PA6 Black 1.85-1.10 Hand Insertion 12034413 *Cavity plugs seal unused female and male cavities. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 7.7 SE AL SE AL Electrical Centers N E U D D U E U N Modular MINI(R) Fuse Modules A A. Part No: Description: Size: Color: Material: Terminals: Application: B. MINI Fuse Module 69.2L x 94.5H x 38.2W Black PA66 HS IM 14% GF See Page 7.4 Bus Bar 15.0mm Centerline 20 MINI(R) Fuses Part No: Description: Color: Material: 12191544 C B H: 94.5 12146947 Secondary Lock Blue PA66 HS H: 102.0 W: 38.2 L: 69.2 C. Part No: Description: Size: Color: Material: 15324032 Cover 53.4L x 102.0H x 45.9W Black PA6 Total Mated Length: 86.0mm L: 53.4 W: 45.9 Electrical Centers D. Part No: Description: Size: Color: Material: Terminals: Application: E. MINI Fuse Module 69.2L x 113.0H x 38.2W Black PA66 HS IM 14% GF See Page 7.4 Bus Bar 15.0mm Centerline 28 MINI(R) Fuses Part No: Description: Color: Material: 12177145 12092507 F D H: 113.0 E G Secondary Lock Blue PBT IM H: 112.8 F. Part No: Description: Number Req: Color: Material: G. Latch 2 Black 1050 Steel Annealed Part No: Description: Size: Color: Material: 15495959 12110043 Cover 43.2L x 112.8H x 48.5W Black PA66 HS IM 14% GF W: 38.2 L: 69.2 F L: 43.2 W: 48.5 Total Mated Length: 77.6mm NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 7.8 http://connectors.delphi.com Electrical Centers SE AL SE AL N E U D D U E U N Modular MAXI Fuse Modules TM A. Part No: 12110129 (Right Battery Feed) 12077569 (Left Battery Feed) 12160829 (w/o Bus Bar) A B H: 102.2 Description: Size: Color: Material: Terminals: Application: B. MAXI Fuse Assembly Module 56.0L x 102.2H x 38.0W Black PA66 HS 33% GF See Page 7.6, 800 MAXI Fuse Female 6 MAXI Fuses Part No: Description: Color: Material: 12077563 Secondary Lock Natural PA66 HS W: 38.0 L: 56.0 C. Part No: 12092231 (Right Battery Feed) 12092220 (Left Battery Feed. Base Design Req'd.) 12110415 Description: Size: Color: Material: Terminals: Application: H: 129.6 F C D. H: 105.8 E. L: 56.0 E F. L: 49.1 Total Mated Length: 77.5mm W: 43.6 15495959 Latch 2 Black 1050 Steel Annealed Part No: Description: Size: Color: Material: 12077532 Secondary Lock Natural PA66 HS IM Part No: Description: Number Req: Color: Material: W: 38.0 MAXI Fuse Assembly Module 56.0L x 129.6H x 38.0W Black PA66 HS 33% GF See Page 7.6, 800 MAXI Fuse Female 8 MAXI Fuses Part No: Description: Color: Material: Electrical Centers (w/o Bus Bar) E D 12077538 Cover 49.1L x 105.8H x 43.6W Black PA66 HS IM 14% GF NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 7.9 SE AL SE AL Electrical Centers N E U D D U E U N Modular Relay Modules A. Part No: Description: Size: Color: Material: Terminals: Application: B. Part No: Description: Number Req: Color: Material: C. D. Electrical Centers E. F. G. 15495959 W: 38.2 L: 50.0 C 12160897 L: 49.0 W: 43.0 Total Mated Length: 78.2mm 15423524 E G H: 86.8 H 12033872 TPA 2 Natural PA6 Part No: Description: Number Req: Color: Material: D H: 82.6 Relay Module 50.0L x 86.8H x 37.6W Black PA66 HS IM See Page 7.5, 630 Metri-Pack Relay 2 Mini-Relays (ISO) Part No: Description: Number Req: Color: Material: B B Cover 49.0L x 82.6H x 43.0W Black PA6 Part No: Description: Size: Color: Material: Terminals: Application: H: 86.2 12077572 Latch 2 Black 1050 Steel Annealed Part No: Description: Size: Color: Material: C A Secondary Lock 2 Blue PBT HS IM Part No: Description: Number Req: Color: Material: 12077571 Relay Module 50.0L x 86.2H x 38.2W Black PA66 HS IM See Page 7.5, 7.6, 480 Metri-Pack Relay and 630 Metri-Pack Female 6 Micro-Relays (ISO) F H: 82.6 15495959 Latch 2 Black 1050 Steel Annealed L: 50.0 W: 37.6 F H. Part No: Description: Size: Color: Material: 12160897 Cover 49.0L x 82.6H x 43.0W Black PA6 G L: 49.0 W: 43.0 Total Mated Length: 78.2mm NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 7.10 http://connectors.delphi.com Electrical Centers SE AL SE AL N E U D D U E U N Modular Relay Modules B A H: 84.3 C A. Part No: Description: Size: Color: Material: Terminals: H: 102.0 Application: B. W: 38.2 L: 53.2 C. L: 53.4 W: 45.9 Total Mated Length: 82.1mm Relay Module 53.2L x 84.3H x 38.2W Black PA66 HS IM See Page 7.5, 280 Metri-Pack Tangless 1 Mini-Relay / 2 Micro-Relays Part No: Description: Color: Material: 12146835 Secondary Lock Blue PA66 HS IM Part No: Description: Size: Color: Material: 12146836 15324032 Cover 53.4L x 102.0H x 45.9W Black PA6 Electrical Centers Do not use thin stock female terminals with 1.0mm2 or larger cable. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 7.11 SE AL SE AL Electrical Centers N E U D D U E U N Modular Hybrid Modules A. Part No: Description: Size: Color: Material: Terminals: Application: Note: B. Part No: Description: Color: Material: C. D. Electrical Centers E. Application: D H: 82.6 12160541 15495959 W: 42.2 L: 52.2 C 12160897 Cover 49.0L x 82.6H x 43.0W Black PA6 Part No: Description: Size: Color: Material: Terminals: H: 85.9 B Latch 2 Black 1050 Steel Annealed Part No: Description: Size: Color: Material: C A Secondary Lock Blue PA66 HS IM Part No: Description: Number Req: Color: Material: 12160504 Hybrid Module 52.2L x 85.9H x 42.2W Black PA66 HS IM 14% GF See Page 7.5, 280 Bus Bar 16.2mm Centerline Tangless MINI(R) Fuse, Mini-Relay, Micro-Relay Mylar overlays available upon request L: 49.0 W: 43.0 Total Mated Length: 80.4mm 12110594 Hybrid Module 67.3L x 75.5H x 38.2W Black PA66 HS IM 14% GF See Page 7.4-7.6, 280 Bus Bar 15.0mm Centerline, 480 Metri-Pack Relay and 630 Metri-Pack Female 6 MINI(R) Fuses / 4 Micro-Relays (ISO) G E H H: 75.5 F H: 82.6 F. Part No: Description: Color: Material: G. H. Secondary Lock Blue PA66 HS IM Part No: Description: Number Req: Color: Material: 15495959 Latch 2 Black 1050 Steel Annealed Part No: Description: Size: Color: Material: 12110595 W: 38.2 L: 67.3 12110602 Cover 49.0L x 82.6H x 43.0W Black PA66 HS IM G L: 49.0 W: 43.0 Total Mated Length: 70.3mm NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 7.12 http://connectors.delphi.com Electrical Centers SE AL SE AL N E U D D U E U N Modular Hybrid Modules A. Part No: Description: Size: Color: Material: Terminals: C A D H: 83.1 Application: H: 102.0 B. Part No: Description: Color: Material: B C. 12146817 Secondary Lock Blue PA66 HS IM W: 39.7 D. L: 53.4 Total Mated Length: 80.4mm W: 45.9 Part No: Description: Size: Color: Material: E. E G F Part No: Description: Size: Color: Material: Terminals: Application: F. H: 131.5 H G. Description: Number Req: Color: Material: J H. J. G Total Mated Length: 80.3mm L: 82.0 W: 49.8 15305152 Cover 82.0L x 113.7H x 49.8W Black PP Part No: Description: Color: Material: Note: 15495959 Latch 2 Black 1050 Steel Annealed Part No: Description: Size: Color: Material: W: 38.8 12191849 Secondary Lock Blue PBT Part No: H: 113.7 12191848 12191847 (w/o Bus Bar) Hybrid Assembly Module 56.0L x 131.5H x 38.8W Black PA66 HS IM 14% GF See Page 7.4-7.6, 280 Bus Bar 15.0mm Centerline and 800 MAXI Fuse Female MINI(R) Fuse, MAXITM Fuse, Mini-Relay, Micro-Relay Part No: Description: Color: Material: 15324032 Cover 53.4L x 102.0H x 45.9W Black PA6 12160674 Shunt Black PA66 HS IM Provides Bussing to MINI(R) Fuses from MAXITM Fuses NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 7.13 Electrical Centers L: 65.8 L: 56.0 12146816 Secondary Lock Blue PA66 HS IM Part No: Description: Color: Material: 12146815 Hybrid Module 65.8L x 83.1H x 39.7W Black PA66 HS IM 14% GF See Page 7.5, 280 Bus Bar 16.2mm Centerline Tangless and 280 Metri-Pack Tangless 12 MINI(R) Fuses / 1 Mini-Relay and 2 Micro-Relays Electrical Centers Modular Electrical Center Base Application Guide Use this guide to choose the proper base in combining fuse, relay, and hybrid module assemblies. Fuse Modules MINI(R) FUSE Relay Modules Hybrid Modules MAXI FUSE (FUSES & RELAYS) 12110129 12092231 12191847 12191544 12177145 12077569 12110415 12077571 15423524 12146836 12160504 12110594 12146815 12191848 12160829 BASE STYLE A 12084910 B 12191497 Page 7.8 Page 7.8 Page 7.9 (1 Way) 12077534 (1 Way w/ Battery Feed) 12092741 D (3 Way) 12092328 E (3 Way w/ Battery Feed) 12129121 F (4 Way w/ Battery Feed) 12110041 G** (4 Way) Page 7.10 Page 7.10 Page 7.11 Page 7.12 Page 7.12 Page 7.13 Page 7.13 (1 Way) C Page 7.9 Electrical Centers *Note: 1 MINI Fuse Module (12177145) and a combination of 3 other modules. B H: 144.0 A H: 118.5 W: 45.7 W: 47.2 L: 35.7 A. Part No: Description: Size: Color: Material: Application: L: 37.0 B. 12084910 1 Way Electrical Center Base 35.7L x 118.5H x 47.2W Black PA6 1 Module Part No: Description: Size: Color: Material: Application: 12191497 1 Way Electrical Center Base 37.0L x 144.0H x 45.7W Black PA6 1 Module NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 7.14 http://connectors.delphi.com Electrical Centers Modular C C1 H: 162.5 F H: 27.7 H: 117.7 W: 42.1 L: 35.0 Total Mated Length: 80.3mm W: 184.0 L: 45.7 W: 48.6 C. L: 47.2 Part No: Description: Size: Color: Material: Application: C1. F. 12077534 1 Way Electrical Center Base Assembly 45.7L x 162.5H x 48.6W Black PA6 1 Module (w/ Battery Feed) Part No: Description: Size: Color: Material: Application: 12129121 4 Way Electrical Center Base Assembly 47.2L x 117.7H x 184.0W Black PA6 4 Modules (w/ Battery Feed) Part No: 12092332 G (Horizontal Wire Feed) 12092669 (Vertical Wire Feed) Battery Terminal Cover 35.0L x 27.7H x 42.1W Red PA6 H: 122.8 D W: 224.4 H: 129.4 L: 34.9 G. W: 138.8 L: 42.0 D. Part No: Description: Size: Color: Material: Application: E. 12110041 4 Way Electrical Center Base 34.9L x 122.8H x 224.4W Black PA6 1 MINI Fuse Module (12177145) and a combination of 3 other modules 12092741 E 3 Way Electrical Center Base 42.0L x 129.4H x 138.8W Black PA6 3 Modules Part No: Description: Size: Color: Material: Application: Part No: Description: Size: Color: Material: Application: H: 129.4 12092328 3 Way Electrical Center Base Assembly 42.0L x 129.4H x 138.8W Black PA6 3 Modules (w/ Battery Feed) W: 138.8 L: 42.0 NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 7.15 Electrical Centers Description: Size: Color: Material: SE AL SE AL Electrical Centers N E U D D U E U N Traditional Bottom Cover Secondary Lock Electrical Center Micro-Relay Secondary Lock Mini-Relay MINI(R) Fuse Electrical Centers MAXITM Fuse Secondary Lock Top Cover Traditional Electrical Centers Part Number Application Color Material Secondary Lock Cover 12129833 12 MINI(R) Fuses, Black PA66 HS IM 12129835 12160906 12129834 12160277 14 Relays Retainer Cover 12129836 12129837 15358661 12146281 28 MINI(R) Fuses Black PA66 HS IM 14%GF 12160677 1 Relay 12160678 2 Circuit Breakers 12160679 10 MAXITM Fuses Black PA66 HS IM 12092748 12146805 12146286 16 MINI(R) Fuses 12146284 12162365 Micro-Relays 12077532 12160765 Mini-Relays 12146283 SECTION NOTES: Contact your regional support representative for assistance in selecting the appropriate Electrical Center to meet your need. * Circuit breakers, fuses and diodes may be purchased directly from the manufacturer. 2 Diodes NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 7.16 http://connectors.delphi.com Electrical Centers SE AL SE AL N E U D D U E U N Traditional A. A B F B B. H: 191.1 C Part No: Description: Size: Color: Material: Terminals: Applications: Note: Part No: Description: Color: Number Req: Material: C. D 12129835 Secondary Lock Natural 2 PBT Part No: Description: Color: Material: 12129833 Convenience Center 51.6L x 191.1H x 74.8W Black PA66 HS IM See Page 7.4 12 MINI(R) Fuses, 14 Relays 12160277 Shipping Cover available. 12129834 Secondary Lock Natural PBT E D. W: 74.8 L: 51.6 Part No: Description: Color: Material: 12129836 Secondary Lock Natural PBT Total Mated Length: 54.3mm Part No: Description: Color: Material: F. Secondary Lock Natural PBT Part No: Description: Color: Material: 12129837 Electrical Centers E. 12160906 Cover Black PA66 HS IM KEY: B - 280 Metri-Pack Bus Bar 16.2mm Centerline F - 280 Metri-Pack Traditional Electrical Centers feature a combination of different terminal cavities, as indicated by the Key. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 7.17 SE AL SE AL Electrical Centers N E U D D U E U N Traditional D A H: 102.0 E C F W: 127.5 L: 51.8 F B Total Mated Length: 51.8mm A. Part No: Electrical Centers Description: Size: Color: Material: Terminals: Applications: B. Part No: Description: Color: Material: C. Part No: Description: Color: Material: E. Part No: Description: Color: Material: 12160679 Secondary Lock Blue PBT 12084791 Fuse Extractor White PA66 12160677 F. Secondary Lock Blue PBT Part No: Description: Color: Material: D. 15358661 Fuseblock 51.8L x 102.0H x 127.5W Black PA66 HS IM 14% GF See Page 7.4 28 MINI(R) Fuses, 1 Relay, 2 Circuit Breakers Part No: Description: Number Req: Color: Material: 12160678 12092748 Device Position Assurance 2 Red PP Secondary Lock Blue PBT KEY: B - 280 Metri-Pack Bus Bar 16.2mm Centerline C - 280 Metri-Pack Bus Bar 15.0mm Centerline F - 280 Metri-Pack Traditional Electrical Centers feature a combination of different terminal cavities, as indicated by the Key. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 7.18 http://connectors.delphi.com Electrical Centers SE AL SE AL N E U D D U E U N Traditional J H B A F K H: 115.7 G C E Total Mated Length: 83.8mm A. Part No: Description: Size: Color: Material: Terminals: Applications: B. C. Description: Color: Material: D. E. F. 12084791 Fuse Extractor White PA66 Part No: Description: Color: Material: Terminals: 12146283 Secondary Lock Gray PBT Part No: Description: Color: Material: 12077532 Secondary Lock Natural PA66 HS IM Part No: Description: Color: Material: 12146284 Secondary Lock Gray PBT Part No: L 12146281 Electrical Center 52.2L x 115.7H x 191.5W Black PA66 HS IM See Page 7.5, 7.6 10 MAXITM Fuses, 16 MINI(R) Fuses, 2 Diodes, Micro-Relays, Mini-Relays Part No: Description: Color: Material: D 15492611 Bus Stud Terminal Assembly Black PA66 HS IM 14% GF See Page 7.6, M8 Ring W: 191.5 G. Part No: Description: Material: Terminals: H. Part No: Description: Color: Material: J. K. L. 12162365 Top Cover Black PA66 HS IM Part No: Description: Color: Material: 12146286 Bottom Cover Black PA66 HS IM Cover will accept 6 external relays. Part No: Description: Color: Material: 12146805 Secondary Lock Gray PP Part No: Description: Color: Material: Note: 12160759 Bolt Steel See Page 7.6, M6 Ring 12160765 Bus Stud Assembly Cover Black PP IM KEY: A - 280 Metri-Pack Bus Bar 16.2 Centerline Tangless D - 280 Metri-Pack Tangless - 800 MAXI Fuse Bus Bar - 800 MAXITM Fuse - Spare MINI(R) Fuse Cavity Traditional Electrical Centers feature a combination of different terminal cavities, as indicated by the Key. To assemble this electrical system, informational drawing 12146337 is available. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 7.19 Electrical Centers L: 52.2 SE AL SE AL Electrical Centers N E U D D U E U N Traditional B C A C D H: 110.0 F E L: 43.0 W: 102.2 Total Mated Length: 60.0mm Electrical Centers A. Part No: Description: Size: Color: Material: Terminals: Applications: B. Fuseblock 43.0L x 110.0H x 102.2W Black PA66 HS See Page 7.7 32 ATO(R) Fuses, 3 MAXITM Fuses Part No: Description: Color: Material: C. D. 10740483 10740484 Secondary Lock Gray PA6 15% GF Part No: Description: Number Req: Color: Material: Part No: Description: Color: Material: E. F. 12185643 (Optional) Fuse Extractor Black PA6 Part No: Description: Color: Material: 10717812 Secondary Lock Gray PA6 15% GF Part No: Description: Color: Material: 10740485 10718038 Hinge Black PP Secondary Lock 2 Gray PA6 15% GF KEY: 800 Metri-Pack 6.3 VF Traditional Electrical Centers feature a combination of different terminal cavities, as indicated by the Key. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 7.20 http://connectors.delphi.com Electrical Centers SE AL SE AL N E U D D U E U N Traditional A B B H: 111.0 C L: 49.0 W: 102.0 Total Mated Length: 50.0mm Part No: Description: Size: Color: Material: Terminals: Applications: B. Relay Block 49.0L x 111.0H x 102.0W Black PA6 10% GF 20% GB See Page 7.7 2 Mini-Relays, 4 Standard Relays, 1 Relay, OBD II Part No: Description: Number req: Color: Material: 10740486 C. Part No: Description: Color: Material: 10718038 Hinge Black PP Electrical Centers A. 10740487 TPA 2 Gray PA6 15% GF SECTION NOTES: * Terminals available from manufacturer. KEY: 150 Metri-Pack 280 Metri-Pack 630 Metri-Pack 4.8 Faston 6.3 Faston 9.5 Faston Traditional Electrical Centers feature a combination of different terminal cavities, as indicated by the Key. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 7.21 SE AL SE AL Electrical Centers N E U D D U E U N Traditional F E H: 71.5 W: 70.0 L: 55.0 B D A D C H: 83.0 W: 206.0 Total Mated Length: 98.0mm L: 74.0 Electrical Centers A. Part No: Description: Size: Color: Material: Terminals: Applications: B. C. Fuse Module 74.0L x 83.0H x 206.0W Gray PA6 10% GF 20% GB See Page 7.4 26 ATO(R) Fuses, 2 MAXITM Fuses Part No: Description: Color: Material: Part No: Description: Number Req: Color: Material: E. F. 15327645 OBD II Connector 16F Gray PA6 10718621 Relay Module 55.0L x 71.5H x 70.0W Gray PA6 10% GF 20% GB 4 Standard Relays Part No: Description: Color: Material: 15327646 TPA 2 Black PA6 15% GF Part No: Description: Size: Color: Material: Application: 10720018 Cover Black ABS Part No: Description: Color: Material: D. 10718620 10720017 Cover Black ABS KEY: 150 Metri-Pack 280 Metri-Pack 630 Metri-Pack 800 Metri-Pack 6.3 VF Traditional Electrical Centers feature a combination of different terminal cavities, as indicated by the Key. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 7.22 http://connectors.delphi.com Electrical Centers SE AL SE AL N E U D D U E U N Traditional B A H: 153.0 D D W: 204.0 C L: 72.0 Total Mated Length: 148.0mm Part No: Description: Size: Color: Material: Terminals: Applications: B. Part No: Description: Color: Material: Applications: 15344665 Electrical Center 72.0L x 153.0H x 204.0W Gray PA6 20% GF 10% GB See Page 7.4 26 ATO(R) Fuses, 2 MAXITM fuses, 2 Mini-Relays, 9 Standard Relays, 1 Relay 10719976 (Optional) C. Part No: Description: Color: Material: D. Part No: Description: Number Req: Color: Material: 15327645 OBD II Connector 16F Gray PA6 Electrical Centers A. 15327646 TPA 2 Black PA6 15% GF Holder Black PA6 30% GF 5 Position Carrier Relay SECTION NOTES: * Terminals available from manufacturer. KEY: 150 Metri-Pack 6.3 VF 280 Metri-Pack 4.8 Faston 630 Metri-Pack 6.3 Faston 800 Metri-Pack 9.5 Faston Traditional Electrical Centers feature a combination of different terminal cavities, as indicated by the Key. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 7.23 SE AL SE AL N E U D D U Electrical Centers E U N Traditional A H: 33.3 W: 116.4 L: 79.5 Total Mated Length: 104.0mm B H: 17.5 L: 39.5 W: 10.8 A. Part No: Electrical Centers Description: Size: Color: Material: B. Module Assembly 8F 79.5L x 33.3H x 116.4W Black PA66 HS IM Part No: Description: Size: Color: Material: Terminals: Application: 15327622 15327626 Connector 1F 39.5L x 17.5H x 10.8W Gray PA66 HS IM See Page 7.6 1 MAXITM Fuse NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 7.24 http://connectors.delphi.com Electrical Centers SE AL SE AL N E U D D U E U N Traditional C. Part No: Description: Size: Color: Material: Terminals: Application: D. Connector 1F 39.5L x 17.5H x 10.8W Yellow PA66 HS IM See Page 7.6 1 MAXITM Fuse Part No: Description: Size: Color: Material: Terminals: Application: E. 15327625 Part No: Description: Size: Color: Material: Terminals: Application: F. 15327627 Connector 2F 39.5L x 17.5H x 22.8W Blue PA66 HS IM See Page 7.6 2 MAXITM Fuses Connector 3F 39.5L x 17.5H x 34.7W Blue PA66 HS IM See Page 7.6 3 MAXITM Fuses Part No: Description: Color: Material: 15327628 15327694 Cover Black PA66 HS 15% GF C D H: 17.5 W: 10.8 Electrical Centers L: 39.5 E H: 17.5 L: 39.5 W: 22.8 H: 17.5 L: 39.5 W: 34.7 F NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 7.25 SE AL SE AL Electrical Centers N E U D D U E U N Device Connections A. Part No: Description: Size: Material: Terminals: Application: B. B A 12110542 Secondary Lock Md. Gray PA66 HS IM Part No: Description: Color: Material: C 280 Metri-Pack Connector 6F 27.3L x 40.2H x 28.6W PA66 HS IM See Page 7.5, 280 Metri-Pack Tangless Relay Part No: Description: Color: Material: C. 12110541 (Black) 12129715 (Md. Gray) H: 40.2 12052834 W: 28.6 L: 27.3 CPA Green PP Do not use thin stock female terminals with 1.0mm2 or larger cable. G E D F Electrical Centers H: 38.3 H: 36.1 W: 33.3 L: 37.3 D. Part No: Description: Size: Color: Material: Terminals: Application: Note: E. Description: Color: Material: F. 12033871 630 Metri-Pack Connector 5F 37.3L x 38.3H x 33.3W Black PA6 See Page 7.5, 630 Metri-Pack Relay Series Relay (ISO) Interlocking multiple connectors form a Relay module. Part No: 12033872 TPA Natural PA6 L: 28.1 Part No: Description: Size: Color: Material: Terminals: Application: G. 12034003 630 Metri-Pack Connector 5F 28.1L x 36.1H x 27.6W Black PA6 See Page 7.5, 630 Metri-Pack Relay Series Relay (ISO) Part No: Description: Color: Material: W: 27.6 12033872 TPA Natural PA6 NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 7.26 http://connectors.delphi.com Electrical Centers SE AL SE AL N E U D D U E U N Device Connections B A D H: 28.5 H: 31.0 E W: 38.6 L: 25.0 Part No: Description: Size: Color: Material: Terminals: Application: B. 12131317 280/630 Metri-Pack Mixed Connector 9F 25.0L x 28.5H x 38.6W Black PA6 15% GF See Page 7.5, 630 Metri-Pack, 280 MP Relay Series Standard Relay Socket Part No: Description: Color: Material: 10719968 (Optional) Clip Adapter Black PA6 D. Description: Size: Color: Material: Terminals: E. H: 28.5 W: 29.5 Part No: Description: Size: Blade Size: Material: 10740407 10719332 10740408 10740410 Clip Adapter Black PA6 F H: 28.5 W: 29.5 L: 29.2 F. Part No: Description: Size: Blade Size: Material: 10740409 (Green) Power Bridging Relay 29.2L x 28.5H x 29.5W 9.5mm PA6 15% GF 10719332 10720098 10740408 10719968 (Optional) (Gray) (Blue) (Brown) (Black) Standard Bridging Relay 29.2L x 28.5H x 29.5W 2.8, 6.3mm PA6 15% GF 10740407 12162998 280/630 M/P 9.5 Faston Connector Assembly 9F 32.5L x 31.0H x 38.0W Black PA6 15% GF See Page 7.5, 630 Metri-Pack, 280 MP Relay Series Power Relay Socket Part No: Description: Color: Material: L: 29.2 C. Part No: Application: C W: 38.0 L: 32.5 10740409 10740410 NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 7.27 Electrical Centers A. SE AL SE AL Electrical Centers N E U D D U E U N Device Connections B A H: 20.2 A. Part No: Description: Size: Color: Material: Terminals: Application: Note: B. 12110057 H: 20.0 800 MAXITM Fuse Connector 2F 37.4L x 20.2H x 37.3W Black PA66 See Page 7.6, 800 MAXITM Fuse 1 MAXITM Fuse Interlocking multiple connectors form a MAXI Fuse module. Part No: Description: Color: Material: E W: 37.3 L: 37.4 F L: 37.4 E. Description: Size: Color: Material: Terminals: Application: 12110058 Secondary Lock Yellow PA66 F. 15339818 800 MAXITM Fuse Connector 4F 37.4L x 22.0H x 40.0W Black PA66 See Page 7.6, 800 MAXITM Fuse 2 MAXITM Fuses Part No: Description: Color: Material: C Electrical Centers Part No: W: 40.0 15337249 Secondary Lock Gray PA6 30% GF G H: 21.0 D L: 34.0 W: 22.0 H: 21.0 C. Part No: Description: Size: Color: Material: Terminals: Application: D. Part No: Description: Color: Material: 12147079 ATO(R) Fuse Connector 2F 34.0L x 21.0H x 22.0W Black PA6 See Page 7.7, 800 MAXITMFuse, 1 ATO(R) Fuse 12131359 Secondary Lock Yellow PA66 25% GF H L: 37.4 G. Part No: Description: Size: Color: Material: Terminals: Application: H. 12158100 MAXITM/ATO Fuse Connector 4F 37.4L x 21.0H x 40.0W Black PA66 See Page 7.7, 800 MAXITM Fuse, 1 MAXITM Fuse, 1 ATO Fuse Part No: Description: Color: Material: W: 40.0 12158101 Secondary Lock Gray PA6 30% GF NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 7.28 http://connectors.delphi.com Electrical Centers SE AL SE AL N E U D D U E U N Device Connections A H: 101.0 W: 49.9 L: 53.0 Part No: Description: Size: Color: Material: Terminals: Application: Note: 15492654 Connector (MEGA(R) Fuse) 53.0L x 101.0H x 49.9W Black PP IM See Page 7.6, M8 Ring 1 MEGA(R) Fuse (100 - 200 AMPS) Bolt thread size M8 x 1.25. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 7.29 Electrical Centers A. S S S Electrical Centers L EA ED E ALE D Device Connections A. Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: Application: 12129716 280 Metri-Pack Connector Assembly 4F 30.6L x 41.5H x 35.5W Md. Gray PA66 HS IM See Page 7.7, 280 Metri-Pack Tangless Sealed See Page 7.7 Relay C B A H: 41.5 B. Part No: Description: Color: Material: C. TPA Dk. Green PA6 Part No: Description: Color: Material: 12110540 W: 35.5 L: 30.6 12052834 CPA Green PP F E D G H: 41.5 Multiple Cable Seal (Included) H: 20.5 H L: 31.5 W: 27.3 Electrical Centers H: 22.6 W: 35.5 L: 30.6 L: 38.2 W: 45.0 D. Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: Application: E. Part No: Description: Color: Material: F. 12110540 TPA Dk. Green PA6 Part No: Description: Color: Material: G. 12110539 280 Metri-Pack Connector Assembly 5F 30.6L x 41.5H x 35.5W Black PA66 HS IM See Page 7.7, 280 Metri-Pack Tangless Sealed See Page 7.7 Relay Description: Size: Material: Terminals: Application: H. 12052834 CPA Green PP Do not use thin stock female terminals with 1.0mm2 or larger cable. Part No: 12085030 (Black/Lt. Orange Seal) 4.48-3.72 Cable O.D. 12033769 (Black/Green Seal) 3.65-2.89 Cable O.D. 12103172 (Gray/Green Seal) 3.65-2.89 Cable O.D. 12066681 (Black/Lt. Gray Seal) 2.64-1.90 Cable O.D. 630 Pull-To-Seat Connector Assembly 2F 31.5L x 20.5H x 27.3W PA66 HS IM See Page 7.7, 630 Metri-Pack Pull-To-Seat 1 ATO(R) Fuse Part No: 12033731 (Black) 12146104 (Red) 12059426 (Black--Dual) Description: Size: Size (Dual): Material: Cover 38.2L x 22.6H x 45.0W 38.2L x 23.5H x 56.3W PA66 HS IM NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 7.30 http://connectors.delphi.com Electrical Centers S L EA ED S S E ALE D Device Connections A. Part No: B Description: Size: Color: Material: Terminals: Plugs: Application: A H: 41.3 B. W: 34.7 630 Pull-to-Seat Connector Assembly 31.5L x 41.3H x 34.7W Black PA6 See Page 7.7, 630 Metri-Pack Pull-to-Seat See Page 7.7 Relay (ISO) Part No: Description: Color: Material: 12092605 12065686 12065685 12052834 CPA Green PP Cable O.D. (mm) 4 5 2 3 1 Conn. Asm. Part Number 12092605 12065686 12065685 Cable Seal Color Orange Lt. Gray Green Cavity 1 1.60-2.12 3.49-3.88 3.49-3.88 Cavity 2 1.60-2.12 2.03-2.44 2.03-2.44 Cavity 3 1.60-2.12 Blocked 2.03-2.44 Cavity 4 Blocked 3.49-3.88 3.49-3.88 Cavity 5 1.60-2.12 2.03-2.44 2.03-2.44 Multiple Cavity Cable Seal (Included) NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 7.31 Electrical Centers L: 31.5 Electrical Centers Electrical Centers NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 7.32 http://connectors.delphi.com Sensor Series Temperature Sensors SE AL SE AL D D U E U N N S L EA ED S S E U Delphi's growing line of temperature sensors is a perfect integration of product and process technologies. Our crimpless conductive path design enables automatic processing for efficient, cost-effective sensor manufacturing. E ALE D Capable of matching any calibration criteria, these reliable and durable sensors can be packaged into customer systems worldwide.These products can be promptly brought to market, utilizing Delphi's global network of engineering and manufacturing locations. Temperature Sensors Our sensor product line offers a variety of designs for various sensing applications. In addition, we are currently developing humidity sensor products for EMS and HVAC applications including intake air humidity measurement, cabin air relative humidity, and integrated dew point and glass temperature for use in fog predication algorithms. Temperature Sensor Features * Rugged housing design * Customized electrical and mechanical mounting * Design flexibility * Few components, cost effective http://connectors.delphi.com 8.1 S S S Sensor Series L EA ED E ALE D Air Description Air temperature sensors are continuous function devices that change resistance inversely proportional to temperature. These sensors consist of two major components: the high temperature thermoplastic shell and a thermistor pre-mold sub-assembly. The plastic shell is custom designed to meet specific mounting and packaging requirements. Containing an NTC thermistor, the patented pre-mold assembly is inserted into the shell. Typical Application The air sensors measure the engine intake air temperature in the manifold, in the intake air duct, and in the air cleaner. They provide a signal to the Powertrain Control Module (PCM). CPA (Connector Position Assurance) Key Indexing Cable Seal Female Terminal Mushroom Indexing Sensor Assembly Female GT Connector Assembly Temperature Sensors 150 GT Connector Assemblies Sealed Air Temperature Sensors Cavities Connector Cover/Indexing Part # Color Material Cavity Indexing 2 15336004 Shrouded/Mushroom Black PA6 10% GF & 20% GB Mushroom 12110446 Black PEI 30% GF 2 15335987 Shrouded/Key Black PA6 10% GF & 20% GB Key 12146830 Gray PEI 30% GF 2 15449028 Unshrouded/Mushroom Black PBT 20% GF Key 12129596 Black PA66 HS 33% GF Key 12160244 Black PBT 30% GF Key 12160245 Black PBT 30% GF Key 12160246 Black PBT 30% GF Mating options, 150.2 Metri-Pack Pull-to-Seat Connectors: 12162193, 12162194, 12162195, 12162197, 12162198, 12162199. 150 GT Female Terminals Sealed 2 Part # Cable Range (mm ) Material Plating 15326266 0.50-0.35 Tin Brass Tin 15326267 1.00*-0.75 Tin Brass Tin * Accommodates 1.00 European Ultra Thin Wall Cable. Accommodates 0.80 SAE Ultra Thin Wall Cable. Air Temp. Sensor Color Material GT Cable Seals Reel Part # Loose Part # Cable Dia. Material Color 12191155 15366022 1.47-1.85 Silicone Green - 15305351 1.70-2.10 Silicone Yellow NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 8.2 http://connectors.delphi.com Sensor Series S L EA ED S S E ALE D Air R25 = 2830 R-20 = 28582 R100 = 180.2 R25 = 2795 R100 = 178 Chart A Chart B R-20 = 28939 A 8.3 Dia. C B H: 22.2 28.6 Probe Length L: 29.0 27.5 Exposed Length W: 21.3 Total Mated Length: 67.04mm Part No: Material: Material: Description: Size: Color: Terminals: Seals: Mating Opt: B. 15336004 (Shrouded) PA6 10% GF & 20% GB 15449028 (Unshrouded) PBT 20% GF 150 GT Connector Assembly 2F 29.0L x 22.2H x 21.3W Black See Page 8.2 See Page 8.2 150.2 Metri-Pack Pull-To-Seat Connectors: 12162193, 12162194, 12162195 C. Part No: Description: Sensor Assembly 2M Color: Black Material: PEI 30% GF Weight: 13.2g Mounting Thread Size: 3/8" - 18 NPTF THERMAL & ELECTRICAL PROPERTIES TYPICAL VOLTAGE SUPPLY: OPERATING TEMPERATURE: RESISTIVE RANGE Part No: Description: Color: Material: 15317832 CPA Gray PA6 10% GF & 20% GB 12110446 Temperature Sensors A. (): DISSIPATION CONSTANT: THERMAL TIME CONSTANT: ACCURACY: 5V dc -40C to 135C See Chart A 18mW/C 60 seconds See Chart A NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 8.3 S S S Sensor Series L EA ED E ALE D Air 8.3 Dia. A B C H: 22.2 28.6 Probe Length L: 29.0 27.5 Exposed Length W: 21.3 Total Mated Length: 68.37mm A. Part No: Description: Size: Color: Material: Terminals: Seals: Mating Opt: B. Part No: Description: Color: Material: C. 15335987 150 GT Connector Assembly 2F 29.0L x 22.2H x 21.3W Black PA6 10% GF & 20% GB See Page 8.2 See Page 8.2 150.2 Metri-Pack Pull-To-Seat Connectors 12162197, 12162198, 12162199 Part No: 12146830 Description: Sensor Assembly 2M Color: Gray Material: PEI 30% GF Weight: 13.8g Mounting Thread Size: 3/8" - 18 NPTF THERMAL & ELECTRICAL PROPERTIES TYPICAL VOLTAGE SUPPLY: OPERATING TEMPERATURE: 15317832 RESISTIVE RANGE CPA Gray PA6 10% GF & 20% GB (): DISSIPATION CONSTANT: THERMAL TIME CONSTANT: ACCURACY: 5V DC -40C to 135C See Chart A 18mW/C 60 seconds See Chart A 9.0 Dia. E D F 36.7 Probe Length Temperature Sensors H: 22.2 L: 29.0 20.5 Exposed Length W: 21.3 Total Mated Length: 69.39mm D. Part No: Description: Size: Color: Material: Terminals: Seals: Mating Opt: E. Part No: Description: Color: Material: F. 15335987 150 GT Connector Assembly 2F 29.0L x 22.2H x 21.3W Black PA6 10% GF & 20% GB See Page 8.2 See Page 8.2 150.2 Metri-Pack Pull-To-Seat Connectors 12162197, 12162198, 12162199 15317832 CPA Gray PA6 10% GF & 20% GB Part No: Description: Color: Material: Weight: Mounting: 12129596 Sensor Assembly 2M Black PA66 HS 33% GF 8.2g Push THERMAL & ELECTRICAL PROPERTIES TYPICAL VOLTAGE SUPPLY: OPERATING TEMPERATURE: RESISTIVE RANGE (): DISSIPATION CONSTANT: THERMAL TIME CONSTANT: ACCURACY: 5V dc -40C to 135C See Chart A 12mW/C <15 seconds See Chart A NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 8.4 http://connectors.delphi.com Sensor Series S L EA ED S S E ALE D Air A 14.0 Dia. C B H: 22.2 26.3 Probe Length L: 29.0 W: 21.3 Total Mated Length: 53.87mm A. Part No: Description: Size: Color: Material: Terminals: Seals: Mating Opt: B. 150 GT Connector Assembly 2F 29.0L x 22.2H x 21.3W Black PA6 10% GF & 20% GB See Page 8.2 See Page 8.2 150.2 Metri-Pack Pull-To-Seat Connectors 12162197, 12162198, 12162199 Part No: Description: Color: Material: C. 15335987 16.3 Exposed Length Part No: Description: Color: Material: Weight: Mounting: 12160244 Sensor Assembly 2M Black PBT 30% GF 5.5g Push THERMAL & ELECTRICAL PROPERTIES TYPICAL VOLTAGE SUPPLY: OPERATING TEMPERATURE: 15317832 RESISTIVE RANGE CPA Gray PA6 10% GF & 20% GB (): DISSIPATION CONSTANT: THERMAL TIME CONSTANT: ACCURACY: E F D 5V dc -40C to 135C See Chart B 9mW/C <15 seconds See Chart B 15.9 Dia. H: 22.2 L: 29.0 W: 21.3 22.8 Exposed Length Total Mated Length: 54.97mm D. Part No: Description: Size: Color: Material: Terminals: Seals: Mating Opt: E. Description: Color: Material: 15335987 150 GT Connector Assembly 2F 29.0L x 22.2H x 21.3W Black PA6 10% GF & 20% GB See Page 8.2 See Page 8.2 150.2 Metri-Pack Pull-To-Seat Connectors 12162197, 12162198, 12162199 Part No: 15317832 CPA Gray PA6 10% GF & 20% GB Temperature Sensors 19.8 Probe Length F. Part No: Description: Color: Material: Weight: Mounting: 12160245 Sensor Assembly 2M Black PBT 30% GF 8.9g Clip THERMAL & ELECTRICAL PROPERTIES TYPICAL VOLTAGE SUPPLY: OPERATING TEMPERATURE: RESISTIVE RANGE (): DISSIPATION CONSTANT: THERMAL TIME CONSTANT: ACCURACY: 5V dc -40C to 135C See Chart B 9mW/C <15 seconds See Chart B NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 8.5 S S S Sensor Series L EA ED E ALE D Air 15.9 Dia. B C A H: 22.2 19.8 Probe Length L: 29.0 W: 21.3 22.8 Exposed Length Total Mated Length: 54.47mm A. Part No: Description: Size: Color: Material: Terminals: Seals: Mating Opt: B. 150 GT Connector Assembly 2F 29.0L x 22.2H x 21.3W Black PA6 10% GF & 20% GB See Page 8.2 See Page 8.2 150.2 Metri-Pack Pull-To-Seat Connectors 12162197, 12162198, 12162199 Part No: Description: Color: Material: C. 15335987 15317832 CPA Gray PA6 10% GF & 20% GB Part No: Description: Color: Material: Weight: Mounting: 12160246 Sensor Assembly 2M Black PBT 30% GF 9.3g Twist Lock THERMAL & ELECTRICAL PROPERTIES TYPICAL VOLTAGE SUPPLY: OPERATING TEMPERATURE: RESISTIVE RANGE (): DISSIPATION CONSTANT: THERMAL TIME CONSTANT: Temperature Sensors ACCURACY: 5V dc -40C to 135C See Chart B 9mW/C <15 seconds See Chart B NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 8.6 http://connectors.delphi.com Sensor Series SE AL SE AL N E U D D U E U N HVAC Air Description The Heating Ventilation Air Conditioning temperature sensor is a continuous function device that changes resistance inversely proportional to temperature. The discharge air sensor consists of an NTC thermistor with a crimpless conductive path protected by a plastic body. Typical Application The discharge air sensor measures the inside air temperature and provides a signal to the automatic climate control unit. TPA (Terminal Position Assurance) Female Terminal 150 Metri-Pack Female Connector Unsealed Cavities Part # Color Material TPA 2 12047662 Black PA66 HS IM 15324070 Sensor Assembly HVAC Temperature Sensor HVAC Temperature Sensor Color Material 12160947 Black PA66 HS IM 150 Metri-Pack Female Terminals Unsealed Part # Cable Range (mm2) Material Plating 12047767 1.0-0.80 Silicon Bronze Tin 12064971 0.50-0.35 Silicon Bronze Tin NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 8.7 Temperature Sensors Female Metri-Pack Connector SE AL SE AL Sensor Series N E U D D U E U N HVAC Air Chart B R-20 = 28582 R25 = 2795 R100 = 178 B 9.3 Dia. A C 22.9 Probe Length H: 8.7 L: 17.0 W: 8.3 14.6 Exposed Length Total Mated Length: 42.5mm Temperature Sensors A. Part No: Description: Size: Material: Terminals: B. 150 Metri-Pack Connector 2F 17.0L x 8.7H x 8.3W PA66 HS IM See Page 8.7 Part No: Description: Color: Material: 12047662 (Black) 12059249 (Cream) C. Part No: Description: Color: Material: Weight: Mounting: 12160947 Sensor Assembly 2M Black PA66 HS IM 2.2g Twist Lock 15324070 TPA Lt. Gray PA66 HS IM THERMAL & ELECTRICAL PROPERTIES TYPICAL VOLTAGE SUPPLY: OPERATING TEMPERATURE: RESISTIVE RANGE (): DISSIPATION CONSTANT: THERMAL TIME CONSTANT: ACCURACY: 5V dc -40C to 125C See Chart B 9mW/C 8 seconds See Chart B NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 8.8 http://connectors.delphi.com Sensor Series S L EA ED S S E ALE D Coolant/Fluid Description Coolant/Fluid temperature sensors are continuous function devices that change resistance inversely proportional to temperature. These brass sensors consist of five major components: the brass shell, thermal grease, insulating sleeve, gasket, and insert molded connector. The shell utilizes customized thread and hex sizes per application requirements and the connector contains an NTC thermistor with a crimpless conductive path. Typical Application The brass sensors measure the temperature of the engine oil, the fuel or the engine coolant and provide a signal to the Powertrain Control Module (PCM). CPA (Connector Position Assurance) Cable Seal Female Terminal Mushroom Indexing Sensor Assembly Female GT Connector Assembly Cavities Connector Cover/Indexing Part # Color Material 2 15336004 Shrouded/Mushroom Black PA6 10% GF & 20% GB 2 15449028 Unshrouded/Mushroom Black PBT 20% GF Coolant/Fluid Sensors Cavity Indexing Coolant/Fluid Sensors Color Material Mushroom 15326386 Black Brass PBT 30% GF Mushroom 12146897 Black Brass PBT 30% GF Housing Connector Mating options, 150.2 Metri-Pack Pull-to-Seat Connectors: 12162193, 12162194, 12162195 150 GT Female Terminals Sealed 2 Part # Cable Range (mm ) Material Plating 15326266 0.50-0.35 Tin Brass Tin 15326267 1.00*-0.75 Tin Brass Tin * Accommodates 1.00 European Ultra Thin Wall Cable. Accommodates 0.80 SAE Ultra Thin Wall Cable. GT Cable Seals Reel Part # Loose Part # Cable Dia. Material Color 12191155 15366022 1.47-1.85 Silicone Green - 15305351 1.70-2.10 Silicone Yellow NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 8.9 Temperature Sensors 150 GT Connector Assemblies Sealed S S S Sensor Series L EA ED E ALE D Coolant/Fluid R25 = 2830 R100 = 180.2 Chart A R-20 = 28939 B 8.3 Dia. A C H: 22.2 28.6 Probe Length L: 29.0 27.5 Exposed Length W: 21.3 Total Mated Length: 66.81mm Temperature Sensors A. Part No: Material: Material: Description: Size: Color: Terminals: Seals: Mating Opt: 15336004 (Shrouded) PA6 10% GF & 20% GB 15449028 (Unshrouded) PBT 20% GF 150 GT Connector Assembly 2F 29.0L x 22.2H x 21.3W Black See Page 8.9 See Page 8.9 150.2 Metri-Pack Pull-To-Seat Connectors 12162193, 12162194, 12162195 C. Part No: Description: Sensor Assembly 2M Color: Black Material: Brass Housing; PBT 30% GF Connector Weight: 39.5g Mounting Thread Size: 3/8" - 18 NPTF THERMAL & ELECTRICAL PROPERTIES TYPICAL VOLTAGE SUPPLY: OPERATING TEMPERATURE: RESISTIVE RANGE B. Part No: Description: Color: Material: 15317832 CPA Gray PA6 10% GF & 20% GB 15326386 (): DISSIPATION CONSTANT: THERMAL TIME CONSTANT: ACCURACY: 5V dc -40C to 135C See Chart A 25mW/C 20 to 30 seconds See Chart A NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 8.10 http://connectors.delphi.com Sensor Series S L EA ED S S E ALE D Coolant/Fluid A B H: 22.2 W: 21.3 L: 29.0 A. Part No: Material: Material: Description: Size: Color: Terminals: Seals: Mating Opt: B. PA6 10% GF & 20% GB 15449028 (Unshrouded) PBT 20% GF 150 GT Connector Assembly 2F 29.0L x 22.2H x 21.3W Black See Page 8.9 See Page 8.9 150.2 Metri-Pack Pull-To-Seat Connectors 12162193, 12162194, 12162195 Part No: Description: Color: Material: 15336004 (Shrouded) THERMAL & ELECTRICAL PROPERTIES TYPICAL VOLTAGE SUPPLY: OPERATING TEMPERATURE: RESISTIVE RANGE (): DISSIPATION CONSTANT: 15317832 THERMAL TIME CONSTANT: CPA Gray PA6 10% GF & 20% GB ACCURACY: 5V dc -40C to 135C See Chart A 25mW/C 20 to 30 seconds See Chart A 8.3 Dia. C E D H: 22.2 L: 29.0 W: 21.3 27.4 Exposed Length Total Mated Length: 67.21mm C. Part No: Material: Material: Description: Size: Color: Terminals: Seals: Mating Opt: 15336004 (Shrouded) PA6 10% GF & 20% GB 15449028 (Unshrouded) PBT 20% GF 150 GT Connector Assembly 2F 29.0L x 22.2H x 21.3W Black See Page 8.9 See Page 8.9 150.2 Metri-Pack Pull-To-Seat Connectors 12162193, 12162194, 12162195 E. Part No: Description: Sensor Assembly 2M Color: Black Material: Brass Housing; PBT 30% GF Connector Weight: 23.2g Mounting Thread Size: M12 X 1.5 THERMAL & ELECTRICAL PROPERTIES TYPICAL VOLTAGE SUPPLY: OPERATING TEMPERATURE: RESISTIVE RANGE D. Part No: Description: Color: Material: 15317832 CPA Gray PA6 10% GF & 20% GB 12146897 (): DISSIPATION CONSTANT: THERMAL TIME CONSTANT: ACCURACY: 5V dc -40C to 135C See Chart A 25mW/C 20 to 30 seconds See Chart A NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 8.11 Temperature Sensors 28.8 Probe Length SE AL SE AL Sensor Series N E U D D U E U N Transmission Description Transmission temperature sensors are continuous function devices that change resistance inversely proportional to temperature. The two primary types of sensors that monitor the automatic transmission fluid are: the metal stator temperature sensor and the plastic sump temperature sensor. The stator sensor consists of a brass or stainless steel shell, thermal grease, insulating sleeve, gasket, and insert-molded connector containing an NTC thermistor. The sump sensor consists of a high temperature plastic shell and a patented pre-mold sub-assembly that contains an NTC thermistor with a crimpless conductive path. Typical Application These sensors measure the fluid temperature in two transmission environments: in-line near the stator and the sump tank. A signal is provided to the Powertrain Control Module (PCM). TPA (Terminal Position Assurance) Female Terminal Temperature Sensors Female Metri-Pack Connector 150 Metri-Pack Female Connector Unsealed Sensor Assembly Transmission Temperature Sensors Part # Color Material TPA Transmission Temp. Sensors Color Cavities 2 12047662 Black PA66 HS IM 15324070 12160855 12129691 Material Housing Connector Black Brass PA66 HS IM Md. Gray PA66 HS IM - 150 Metri-Pack Female Terminals Unsealed Part # Cable Range (mm2) Material Plating 12047767 1.0-0.80 Silicon Bronze Tin 12064971 0.50-0.35 Silicon Bronze Tin NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 8.12 http://connectors.delphi.com Sensor Series SE AL SE AL N E U D D U E U N Transmission R100 = 178 R-20 = 114026 R25 = 11150 Chart C R25 = 2795 Chart B R-20 = 28582 R100 = 710.2 5.6 Dia. B C A 24.4 Probe Length H: 8.7 L: 17.0 26.5 Exposed Length W: 8.3 Total Mated Length: 57.2mm Part No: Description: Size: Material: Terminals: B. 150 Metri-Pack Connector 2F 17.0L x 8.7H x 8.3W PA66 HS IM See Page 8.12 Part No: Description: Color: Material: 12047662 (Black) 12059249 (Cream) C. Part No: 12160855 Description: Sensor Assembly 2M Color: Black Material: Brass Housing; PA66 HS IM Connector Weight: 12.2g Mounting Thread Size: 1/8"-27 PTF 15324070 TPA Lt. Gray PA66 HS IM THERMAL & ELECTRICAL PROPERTIES TYPICAL VOLTAGE SUPPLY: 5V dc OPERATING TEMPERATURE: SENSOR TIP: CONNECTOR: RESISTIVE RANGE (): DISSIPATION CONSTANT: THERMAL TIME CONSTANT: ACCURACY: -40C to 200C -40C to 150C See Chart C 12mW/C 10 seconds See Chart C NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 8.13 Temperature Sensors A. SE AL SE AL Sensor Series N E U D D U E U N Transmission B 6.5 Dia. A C 20.4 Probe Length H: 8.7 L: 17.0 W: 8.3 16.7 Exposed Length Total Mated Length: 42.6mm A. Part No: Description: Size: Material: Terminals: B. 150 Metri-Pack Connector 2F 17.0L x 8.7H x 8.3W PA66 HS IM See Page 8.12 Part No: Description: Color: Material: 12047662 (Black) 12059249 (Cream) 15324070 TPA Lt. Gray PA66 HS IM C. Part No: Description: Color: Material: Weight: Mounting: 12129691 Sensor Assembly 2M Md. Gray PA66 HS IM 2.8g Clip/Tie THERMAL & ELECTRICAL PROPERTIES TYPICAL VOLTAGE SUPPLY: OPERATING TEMPERATURE: RESISTIVE RANGE (): DISSIPATION CONSTANT: THERMAL TIME CONSTANT: Temperature Sensors ACCURACY: 5V dc -40C to 135C See Chart B 12mW/C 5 seconds See Chart B NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 8.14 http://connectors.delphi.com Supplemental Products Ring Terminals, Battery Terminals, 56 Series, Carriers & Clips Ring Terminal Features Battery Terminal Features * Advanced crimp wing design * Complete selection of English and Metric stud-hole sizes * Wide variety of locking and orientation features * State of the art crimp interface technology * Designed for all appropriate battery and starter cable gage sizes and cable types * Battery terminals mate to: side post, top post, or top stud batteries * Starter terminals have anti-rotation features for ease of installation 56 Series Device Features Supplemental Products * Proven connection systems reliability * Compatible connection systems to most devices * State of the art crimp interface technology Clip Features * Broad product selection * Clips attach easily and securely to connectors via mechanical locking design * Proven anti-rattle design features http://connectors.delphi.com 9.1 SE AL SE AL N E U D D U Supplemental Products E U N Ring Terminals A wide selection of basic washer style and spade style terminals with design features to accommodate various application requirements. These terminals are designed with both core and insulation crimp wings and employ the same state of the art crimp design features as our entire connection systems family. Ring and Washer Terminal Assemblies Stud Size Hole Dia. Cable Range (mm2) Part # Material Plating Stock Thickness (mm) M6.3 7.16 8.0 12162932 Brass Tin 0.81 M6.3 7.16 5.0-3.0 12065449 Brass Tin 0.81 M6.3 7.16 3.0-2.0 12089263 Brass Tin 0.81 M6.3 7.16 1.0-0.80 12089496 Brass Tin 0.81 M6.3 7.16 1.0-0.80 (2 Req'd.) 12103086 Brass Tin 0.81 M10 10.34 5.0 12084554 Brass Tin 0.81 M10 10.34 3.0 - 2.0 12089240 Brass Tin 0.81 M10 10.34 1.0-0.80 12089045 Brass Tin 0.81 M10 10.34 1.0-0.80 (2 Req'd.) 12084185 Brass Tin 0.81 M12 12.60 1.0 (2 Req'd.) 12129822 1.0-0.80 (2 Req'd.) Brass Tin 0.81 Supplemental Products Anti-Rotation Terminals w/90u Tab Stud Hole Size Dia. Cable Part # Range (mm2) Material Plating Stock Thickness (mm) M6 6.70 8.0 Copper Alloy Tin M6 6.70 5.0 15354754 Copper Alloy Tin 0.81 M6 6.70 3.0-2.0 15354753 Copper Alloy Tin 0.81 15354755 0.81 M6 6.70 1.0-0.80 15355521 Copper Alloy Tin 0.81 M8 8.50 8.0 15354758 Copper Alloy Tin 0.81 M8 8.50 5.0 15354757 Copper Alloy Tin 0.81 M8 8.50 3.0-2.0 15354756 Copper Alloy Tin 0.81 M10 10.60 1.0-0.80 12191057 Copper Alloy Tin 0.81 Anti-rotation terminals are designed in a straight configuration. A crimp and bend die is available for terminal application. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 9.2 http://connectors.delphi.com Supplemental Products SE AL SE AL N E U D D U E U N Ring Terminals Small Ring Terminals Stud Hole Size Dia. Cable Part # Range (mm2) Material Plating Stock Thickness (mm) M4 4.30 5.0 12103518 Copper Alloy Tin 1.02 M4 4.30 3.0-2.0 12103520 Copper Alloy Tin 0.81 M5 5.40 5.0 12103517 Copper Alloy Tin 1.02 M5 5.40 3.0-2.0 12103519 Copper Alloy Tin 0.81 Medium Ring Terminals Stud Hole Size Dia. Cable Part # Range (mm2) Material Plating Stock Thickness (mm) M4 4.30 1.0-0.80 12103516 Copper Alloy Tin 0.65 M5 5.40 1.0-0.80 12103515 Copper Alloy Tin 0.65 M6 6.70 1.0-0.80 12103514 Copper Alloy Tin 0.65 Ring Terminals Stud Hole Size Dia. Cable Part # Range (mm2) Material Plating Stock Thickness (mm) M6 6.70 5.0 12103512 Copper Alloy Tin 1.02 M6 6.70 3.0-2.0 12103513 Copper Alloy Tin 0.81 Ring Terminals Cable Range (mm2) Part # Material Plating Stock Thickness (mm) M6 6.70 8.0 12103965 Copper Alloy Tin 1.02 M6 6.70 5.0 12162098 Copper Alloy Tin 1.02 M6 6.70 3.0-2.0 12162099 Copper Alloy Tin 0.81 M6 6.70 1.0-0.80 12162100 Copper Alloy Tin 0.65 M6 6.70 1.0-0.80 (2 Req'd.) 12103511 Copper Alloy Tin 0.65 M8 8.50 8.0 12103502 Copper Alloy Tin 1.02 M8 8.50 5.0 12103504 Copper Alloy Tin 1.02 M8 8.50 3.0-2.0 12103506 Copper Alloy Tin 0.81 M8 8.50 1.0-0.80 12103508 Copper Alloy Tin 0.65 M8 8.50 1.0-0.8 (2 Req'd.) 12103510 Copper Alloy Tin 0.65 M10 10.60 8.0 12103501 Copper Alloy Tin 1.02 M10 10.60 5.0 12103503 Copper Alloy Tin 1.02 M10 10.60 3.0-2.0 12103505 Copper Alloy Tin 0.81 M10 10.60 1.0-0.80 12103507 Copper Alloy Tin 0.65 M10 10.60 1.0-0.80 (2 Req'd.) 12103509 Copper Alloy Tin 0.65 Supplemental Products Stud Hole Size Dia. Anti-rotation terminals are designed in a straight configuration. A crimp and bend die is available for terminal application. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 9.3 SE AL SE AL Supplemental Products N E U D D U E U N Battery / Heavy Duty Terminals Delphi offers a complete line of top and BEND ANGLE side mounted battery terminals for all applications. Anti-rotation tabs are TAB POSITION UP included for ease of installation and assembly. Stamped and serrated Tab position prevents rotation of the battery terminal during installation. crimp wings offer unparalleled crimp 30 TAB POSITION DOWN reliability and durability. 60 85 Delphi offers battery cable assemblies for applications requiring an angled terminal. Contact your regional support representative. Short Neck Ring Terminals Ring 1 Ring # Stud Size Hole Dia. Cable Range Part # Width Material Plating Stock Thickness (mm2) Ring 2 (mm) 1 M6 6.70 32.0 12146425 15.0 Copper Tin 1.52 1 M6 6.70 19.0-13.0 12146366 15.0 Copper Tin 1.52 1 M6 6.70 8.0 12146364 15.0 Copper Tin 1.30 1 M8 8.50 32.0 12191220 19.0 Copper Tin 1.52 1 M8 8.50 32.0 12146429 15.0 Copper Tin 1.52 1 M8 8.50 19.0-13.0 12146365 15.0 Copper Tin 1.52 1 M8 8.50 8.0 12146363 15.0 Copper Tin 1.30 2 M10 10.34 32.0 12146744 19.0 Copper Tin 1.52 2 M10 10.34 19.0-13.0 12146745 19.0 Copper Tin 1.52 Standard Neck Ring Terminals Stud Size Hole Dia. Cable Range Part # Material Plating (mm2) Supplemental Products M6 6.70 32.0 Stock Thickness (mm) 12124276 Copper Tin 1.52 M6 6.70 19.0-13.0 12146713 Copper Tin 1.52 M6 6.70 8.0 12124296 Copper Tin 1.52 M8 8.50 62.0-50.0 12103014 Copper Tin 1.83 M8 8.50 32.0 12146361 Copper Tin 1.52 M8 8.50 19.0-13.0 12129598 Copper Tin 1.52 M8 8.50 8.0 12124297 Copper Tin 1.52 M10 10.34 62.0-50.0 12103010 Copper Tin 1.83 M10 10.34 50.0 12160231 Copper Tin 1.83 M10 10.34 32.0 12146360 Copper Tin 1.52 M10 10.34 19.0-13.0 12146362 Copper Tin 1.52 M10 10.34 8.0 12124295 Copper Tin 1.30 NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 9.4 http://connectors.delphi.com Supplemental Products SE AL SE AL N E U D D U E U N Battery / Heavy Duty Terminals Standard Neck Starter Terminals Stud Hole Size Dia. Tab Position Cable Range Part # Material Plating Stock Thickness (mm2) (mm) M8 8.50 30 Up 32.0 12146506 Copper Tin 1.52 M10 10.34 30 Up 32.0 12146401 Copper Tin 1.52 M8 8.50 30 Down 32.0 15317798 Copper Tin 1.52 M8 8.50 30 Down 19.0-13.0 12110246 Copper Tin 1.52 Standard Neck Starter Terminals Stud Hole Size Dia. Tab Position Cable Range Part # Material Plating Stock Thickness (mm2) (mm) M8 8.50 -30 Up 50.0 12161119 Copper Tin 1.83 M8 8.50 -30 Up 32.0 12129433 Copper Tin 1.52 M8 8.50 -30 Up 19.0-13.0 12146579 Copper Tin 1.52 M10 10.34 -30 Up 50.0 12146471 Copper Tin 1.83 M10 10.34 -30 Up 32.0 12146487 Copper Tin 1.52 M8 8.50 -30 Down 32.0 12129651 Copper Tin 1.52 M8 8.50 -30 Down 19.0-13.0 12160443 Copper Tin 1.52 M10 10.34 -30 Down 32.0 12160281 Copper Tin 1.52 Standard Neck Starter Terminals Stud Hole Size Dia. Tab Position Cable Range Part # Material Plating Stock Thickness 2 (mm ) (mm) M8 8.50 90 Up 50.0 15305504 Copper Tin M8 8.50 90 Up 32.0 12129437 Copper Tin 1.83 1.52 M8 8.50 90 Up 19.0-13.0 12129435 Copper Tin 1.52 M10 10.34 90 Up 50.0 12160229 Copper Tin 1.83 M10 10.34 90 Up 32.0 15304850 Copper Tin 1.52 M8 8.50 90 Down 32.0 12161133 Copper Tin 1.52 M8 8.50 90 Down 19.0-13.0 12161170 Copper Tin 1.52 Stud Hole Size Dia. Tab Position Cable Range Part # Material Plating Stock Thickness 2 (mm ) Supplemental Products Standard Neck Starter Terminals (mm) M8 8.50 -90 Up 32.0 12176593 Copper Tin 1.52 M8 8.50 -90 Up 19.0-13.0 12160242 Copper Tin 1.52 M10 10.34 -90 Up 50.0 12129222 Copper Tin 1.83 M10 10.34 -90 Up 32.0 12129628 Copper Tin 1.52 M8 8.50 -90 Down 50.0 12160233 Copper Tin 1.83 M8 8.50 -90 Down 32.0 12160232 Copper Tin 1.52 M8 8.50 -90 Down 19.0-13.0 12146999 Copper Tin 1.52 M10 10.34 -90 Down 19.0-13.0 12146736 Copper Tin 1.52 NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 9.5 SE AL SE AL Supplemental Products N E U D D U E U N Battery / Heavy Duty Terminals Standard Neck Starter Terminals Stud Hole Size Dia. Tab Position Cable Range Part # Material Plating Stock Thickness (mm2) (mm) M8 8.50 150 Up 50.0 15305508 Copper Tin 1.83 M8 8.50 150 Up 32.0 12191773 Copper Tin 1.52 M10 10.34 150 Up 50.0 12191005 Copper Tin 1.83 M8 8.50 150 Down 19.0-13.0 12146718 Copper Tin 1.52 M10 10.34 150 Down 32.0 Copper Tin 1.52 12191461 Standard Neck Starter Terminals Stud Hole Size Dia. Tab Position Cable Range Part # Material Plating Stock Thickness 2 (mm ) (mm) M8 8.50 -150 Up 50.0 12191787 Copper Tin 1.83 M10 10.34 -150 Down 32.0 15318209 Copper Tin 1.52 Top Post Battery Terminals Application Cable Range Part # Material Plating 2 (mm ) Stock Thickness (mm) Negative 50.0 12177299 Copper Tin 1.52 Positive 50.0 12177296 Copper Tin 1.52 Negative 32.0 12177297 Copper Tin 1.52 Positive 32.0 12177298 Copper Tin 1.52 Positive 19.0 15305118 Copper Tin 1.52 Negative 19.0 15305119 Copper Tin 1.52 Supplemental Products Fastener Bolt (12177293) and nut (12177294) are available from the manufacturer. Battery Bolts & Spacer 15492510 15492508 24.2 10.4 18.8 Part # Material Plating Spacer 15492508 Steel Zinc Gold Chromate - 15492510 Steel Zinc Gold Chromate 12004189 Coated with "Pavco" sealer to provide corrosion protection. 18.8 NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 9.6 http://connectors.delphi.com Supplemental Products SE AL SE AL N E U D D U E U N Side Post Battery Terminals & Covers Side Post Battery Terminals Stud Hole Size Dia. Cable Range Part # Barbs* Material Plating Stock Thickness (mm2) (mm) M10 9.90 62.0 12129221 Yes Copper Tin 1.83 M10 9.90 50.0 12129465 Yes Copper Tin 1.83 M10 9.90 32.0 12146466 Yes Copper Tin 1.52 M10 9.90 19.0 12146467 Yes Copper Tin 1.52 M10 9.90 13.0 12146464 Yes Copper Tin 1.52 * Barbs (indentations in center hole) in terminals are used to prevent rotation after assembly. Bolts ordered separately. 75.7 58.0 35.0 Battery Terminal Covers Part # Color Overall Length Height Width Application Material 12160209 Black 75.7 25.5 35.0 Single Vinyl 12160210 Red 75.7 25.5 35.0 Single Vinyl Used with battery bolt 15492508 or equivalent 115.6 35.1 Battery Terminal Cover Assembly* SECTION NOTES: * Covers protect the interface between the cable and the battery. Part # Color Overall Length Height Width Application Material 15304878 Black 115.6 27.5 35.1 (2) Stackable Vinyl 15304876 Red 115.6 27.5 35.1 (2) Stackable Vinyl Used with battery bolt 15492510 or equivalent. * Includes 12004189 Spacer. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 9.7 Supplemental Products 58.0 S S S Supplemental Products L EA ED E ALE D Cable Seals & Cavity Plugs Delphi designs and manufactures a wide selection products available for your design needs. of cable seals and cavity plugs for a variety of Please contact your Delphi representative for connection systems applications. The following additional product selections and application charts captures only a few of the diverse sealing information. 3.6mm Internal Cavity Diameter Cavity Plug 3.6mm Internal Cavity Diameter Cable Seals Reel Part # Loose Part # Cable Dia. Material Color Part # Material Color 12198198 Silicone White - 15327913 1.60-1.20 Silicone Red 15344666 15327918 2.00-1.20 Silicone Gray - 15339412 2.10-1.90 Silicone Yellow - 15344324 2.10-1.20 Silicone Dk. Red 12191155 15366022 1.90-1.40 Silicone Green - 15305351 2.10-1.70 Silicone Yellow 4.0mm Internal Cavity Diameter Cable Seals Part # Cable Dia. Material 4.0mm Internal Cavity Diameter Cavity Plug Color Part # Material Color 15305171 Silicone Green - 15366021 1.90-1.20 Silicone White - 15366060 2.40-1.86 Silicone Blue 5.2mm Internal Cavity Diameter Cavity Plugs Supplemental Products 5.2mm Internal Cavity Diameter Cable Seals Reel Part # Loose Part # Cable Dia. Material Color Part # Material Color 12052925 15324974 1.70-1.29 Silicone Blue 15337197 Silicone White 10731091 10737671 2.30-1.50 Silicone Red 10730124 Silicone Green 12089442 15324976 2.15-1.60 Silicone White 12059168 Silicone Dk. Red 15344643 15327863 2.70-2.00 Silicone Dk. Red 12052924 15324973 2.85-2.03 Silicone Dk. Red 10731090 10737670 2.40-2.20 Silicone Blue 10720641 15327859 2.90-2.70 Silicone Yellow 15343826 15339967 2.10-1.20 Silicone Blue 15343827 15339838 3.00-2.20 Silicone White 12191157 15366064 2.40-1.86 Silicone Purple 5.7mm Internal Cavity Diameter Cavity Plug Part # Material Color 15305170 Silicone White 5.8mm Internal Cavity Diameter Cavity Plug 5.7mm Internal Cavity Diameter Cable Seals Part # Cable Dia. Material Color Part # Material Color - 10720941 2.00-1.20 Silicone Gray 15305170 Silicone White - 10720950 2.90-2.10 Silicone Yellow 5.8mm Internal Cavity Diameter Cable Seals SECTION NOTES: Reel Part # Loose Part # Cable Dia. Material Color 12191221 15366065 1.90-1.20 Silicone Orange - 12191235 3.90-3.40 Silicone Purple * Cable seals and cavity plugs are designed using multiple internal configurations. These design variations do not affect sealability. * Your regional support representative will help you select the appropriate cable seal based on: cavity diameter, cable diameter, and crimp configuration requirements. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 9.8 http://connectors.delphi.com Supplemental Products S L EA ED S S E ALE D Cable Seals & Cavity Plugs 6.7mm Internal Cavity Diameter Cable Seals 6.7mm Internal Cavity Diameter Cavity Plug Reel Part # Loose Part # Cable Dia. Material Color Part # Material Color 12034365 15324983 1.70-1.29 Silicone Dk. Red 12010300 Silicone Green 12089444 15324985 2.15-1.60 Silicone Purple 12015284 15324982 2.85-2.03 Silicone Green 12041352 15324984 2.42-2.03 Silicone Tan 12015359 15324980 3.49-2.81 Silicone Gray - 10720851 4.20-3.50 Silicone Blue 6.8mm Internal Cavity Diameter Cable Seals 6.8mm Internal Cavity Diameter Cavity Plug Reel Part # Loose Part # Cable Dia. Material Color Part # Material Color 10717456 10720611 2.30-1.50 Silicone Green 10720617 Silicone Red 10718234 10720613 3.00-2.20 Silicone Yellow 10731103 10720615 3.70-3.40 Silicone White 8.5mm Internal Cavity Diameter Cavity Plug 8.5mm Internal Cavity Diameter Cable Seals Reel Part # Loose Part # Cable Dia. Material Color Part # Material Color 15344644 15363779 2.00-1.20 Silicone Yellow 12066082 Silicone Green 12052931 15324991 2.15-1.60 Silicone Yellow - 15327998 2.70-2.00 Silicone Blue 12048433 15324988 2.85-2.01 Silicone White 15344645 15363604 2.90-2.00 Silicone White 12052452 15324989 3.76-2.81 Silicone Red 15337204 15327864 2.80-3.80 Silicone Dk. Red 15344646 15363605 3.60-4.50 Silicone Green 12065703 15324987 4.40-5.16 Silicone Orange 15344104 15344647 4.40-5.10 Silicone Gray 9.8mm Internal Cavity Diameter Cable Seals Reel Part # Loose Part # Cable Dia. Material Color Part # Material Color 12077760 15324997 2.40-1.65 Silicone Tan 12059255 Silicone Green 12059259 15324995 2.85-2.01 Silicone Dk. Red 12059258 15324994 3.75-2.81 Silicone Gray 12059260 15324996 4.50-3.61 Silicone Blue 12059257 15324993 5.15-4.40 Silicone Green 13.75mm Internal Cavity Diameter Cable Seals 13.75mm Internal Cavity Diameter Cavity Plug Part # Cable Dia. Material Color Part # Material Color 15492996 3.00-2.20 Silicone Blue 10720907 Silicone Green 15327126 4.30-3.40 Silicone Dk. Red 10720983 6.40-6.00 Silicone Green 15470809 7.50-6.50 Silicone Yellow NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 9.9 Supplemental Products 9.8mm Internal Cavity Diameter Cavity Plug SE AL SE AL Supplemental Products N E U D D U E U N 56 Series Device Connections Using a proven terminal interface technology and an enhanced crimp configuration, 56 Series Device Connections remain an industry standard. A number of standard industry device connection 56 Series Female Terminals Unsealed Part # Cable Range (mm2) Material Plating 12124512 12124513 12124515 12124517 12124518 0.80-0.50 0.80-0.50 2.0-1.0 2.0-1.0 3.0 Brass Brass Brass Brass Brass Tin Tin Tin Tin Tin 12124519 12124520 12124522 12124523 3.0 0.80-0.50 (2 Req'd.) 2.0-1.0 (2 Req'd.) 2.0-1.0 (2 Req'd.) Brass Brass Brass Brass Tin Tin Tin Tin systems are immediately available. C H: 10.6 L: 24.8 C. A H: 13.6 L: 24.8 W: 10.7 A. Part No: Description: Size: Color: Material: Terminals: Typical App: W: 19.2 Part No: Description: Size: Color: Material: Terminals: Typical App: 08900863 Connector 2F 24.8L x 10.6H x 19.2W Black PP See Above, 56 Series Switch 12015306 Connector 1F 24.8L x 13.6H x 10.7W Gray PA66 HS IM See Above, 56 Series Switch D H: 8.9 W: 21.7 L: 24.8 Supplemental Products B D. H: 13.6 L: 24.8 B. Part No: Description: Size: Color: Material: Terminals: Typical App: W: 10.2 12004267 Connector 1F 24.8L x 13.6H x 10.2W Black PP IM See Above, 56 Series Horn Part No: Description: Size: Color: Material: Terminals: Typical App: 02973407 Connector 2F 24.8L x 8.9H x 21.7W Black PP See Above, 56 Series Various SECTION NOTES: * Nib on terminal provides increased retention when used with specific mating blade. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 9.10 http://connectors.delphi.com Supplemental Products SE AL SE AL N E U D D U E U N 56 Series Device Connections A H: 16.8 L: 24.2 A. Part No: Description: Size: Color: Material: Terminals: Typical App: W: 16.7 02973385 Connector 2F 24.2L x 16.8H x 16.7W Black PP See Page 9.10 Various C H: 10.4 W: 40.6 L: 24.8 C. B H: 8.4 Part No: Description: Size: Color: Material: Terminals: Typical App: 08905790 Connector 3F 24.8L x 10.4H x 40.6W Black PP See Page 9.10 Switch W: 32.0 L: 24.8 Part No: Description: Size: Color: Material: Terminals: Typical App: 02984959 Connector 3F 24.8L x 8.4H x 32.0W Black PP See Page 9.10 Various D H: 12.9 Supplemental Products B. W: 40.9 L: 24.8 D. Part No: Description: Size: Color: Material: Terminals: Typical App: 02965019 Connector 4F 24.8L x 12.9H x 40.9W Gray PP 40% TF See Page 9.10 Relay NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 9.11 SE AL SE AL Supplemental Products N E U D D U E U N 56 Series Device Connections A H: 16.0 W: 31.3 L: 25.0 A. Part No: Description: Size: Color: Material: Terminals: Typical App: 12004327 C Connector 5F 25.0L x 16.0H x 31.3W Brown PP See Page 9.10 Various H: 34.5 L: 24.8 C. B H: 31.7 W: 29.6 Part No: Description: Size: Color: Material: Terminals: Typical App: 02984017 Connector 6F 24.8L x 34.5H x 29.6W Black PP See Page 9.10 Switch W: 31.3 L: 24.8 B. Part No: Supplemental Products Description: Size: Color: Material: Terminals: Typical App: 12052978 Connector 6F 24.8L x 31.7H x 31.3W Natural PP See Page 9.10 Switch D H: 17.2 W: 41.4 L: 24.8 D. Part No: Description: Size: Color: Material: Terminals: Typical App: 02965977 Connector 8F 24.8L x 17.2H x 41.4W Black PP See Page 9.10 Various NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 9.12 http://connectors.delphi.com Supplemental Products SE AL SE AL N E U D D U E U N Clips Connectors are positively positioned within the vehicle via the use of Delphi's integral connector clips. These clips A are easily assembled to the connectors H: 24.8 and reliably remain in position. Designs incorporate features that prevent movement or rattling regardless of L: 25.4 A. Part No: Description: Size: Color: Material: W: 8.5 driving conditions. 12186353 Clip (Self Locking) 25.4L x 24.8H x 8.5W Black PA66 HS IM D H: 26.8 W: 25.4 L: 32.3 B H: 23.8 L: 12.2 Part No: Description: Size: Color: Material: Note: Part No: Description: Size: Color: Material: W: 8.4 B. D. 12110517 Clip (Self Locking) 32.3L x 26.8H x 25.4W Black PA66 HS IM 12047835 Clip 12.2L x 23.8H x 8.4W Black PA6 Attach by sonic weld (preferred) or adhesive. E H: 25.8 W: 16.0 C L: 25.4 W: 8.5 L: 25.4 C. Part No: 12084149 (Black) Material: PP IM Part No: 12110290 (Gray) Material: Description: Size: PA66 HS IM Clip (Self Locking) 25.4L x 19.5H x 8.5W E. Part No: Description: Size: Color: Material: 12110783 Clip (Self Locking) 25.4L x 25.8H x 16.0W Black PA66 HS IM SECTION NOTES: * Product information shown is a representative sample of the available plastic and metal clips. * Self-locking clips require connectors with self-locking features. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 9.13 Supplemental Products H: 19.5 SE AL SE AL Supplemental Products N E U D D U E U N Clips A H: 18.6 W: 10.1 L: 12.2 A. D H: 12.8 Part No: Description: Size: Color: Material: Note: 08905563 Clip 12.2L x 18.6H x 10.1W Black PP IM Attach by sonic weld (preferred) or adhesive. L: 23.0 W: 21.4 D. Part No: Description: Size: Color: Material: B 15439875 Clip (Self-Locking) 23.0L x 12.8H x 21.4W Black PA66 H: 17.4 W: 10.1 E L: 12.2 H: 12.8 B. Part No: Description: Size: Color: Material: Note: 12084561 Clip 12.2L x 17.4H x 10.1W Gray PA66 HS IM Attach by sonic weld (preferred) or adhesive. L: 23.0 W: 21.4 E. Part No: Description: Size: Color: Material: C H: 13.0 15427170 Clip (Self-Locking) 23.0L x 12.8H x 21.4W Black PA66 L: 19.0 F W: 13.0 Supplemental Products C. Part No: Description: Size: Color: Material: 10717452 Clip (Self-Locking) 19.0L x 13.0H x 13.0W Black PA66 H: 24.0 L: 19.5 W: 21.0 F. Part No: Description: Size: Color: Material: 10720007 Tube Clip (Self-Locking) 19.5L x 24.0H x 21.0W Black PA66 NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 9.14 http://connectors.delphi.com Supplemental Products SE AL SE AL N E U D D U E U N Clips A H: 13.2 W: 42.2 L: 9.0 A. Part No: Description: Size: Color: Material: 12147875 C Harness Clip 9.0L x 13.2H x 42.2W Black PA66 H: 17.0 L: 11.5 B C. Part No: Description: Size: Color: Material: H: 14.2 W: 20.0 10719204 Fixing Clip 11.5L x 17.0H x 20.0W Black PA66 W: 36.2 L: 9.0 B. Part No: Description: Size: Color: Material: 15344856 Harness Clip 9.0L x 14.2H x 36.2W Natural PP SECTION NOTES: * Product information shown is a representative sample of the available plastic and metal clips. * Self-locking clips require connectors with self-locking features. * Attach by hand arbor or air assist machine. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 9.15 Supplemental Products Metal Clips SE AL SE AL Supplemental Products N E U D D U E U N Connector Carriers A A. Part No: Description: Size: Color: Material: H: 25.8 12185083 2 Position Carrier 21.0L x 25.8H x 32.0W Black PA6 15% GF W: 32.0 L: 21.0 B H: 36.4 B. Part No: Description: Size: Color: Material: 10719975 4 Position Carrier 53.0L x 36.4H x 142.0W Black PA6 15% GF W: 142.0 L: 53.0 C. Part No: Description: Size: Color: Material: C 10740405 5 Position Carrier 33.0L x 27.3H x 82.0W Black PP 20% GF H: 27.3 W: 82.0 L: 33.0 Supplemental Products D. Part No: Description: Size: Color: Material: 10720085 8 Position* Carrier 98.0L x 37.5H x 194.5W Black PA6 15% GF D H: 37.5 *6 standard, 2 non-standard. W: 194.5 L: 98.0 NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 9.16 http://connectors.delphi.com Tooling Application Tooling Delphi offers application tooling for both automatic and hand tool operations. This section highlights various presses and dies as well as some of our more common hand tools. Additional information on our automatic dies and presses is available by calling North American Regional Sales and Service number: 1-800-DIE-INFO (1-800-343-4636) Application Tooling (All other regions contact regional support representative) Additional information on our hand tools is available by contacting your regional support representative. http://connectors.delphi.com 10.1 Tooling Application Tooling Delphi Presses: Delphi offers two bench-style Speed-O-Matic presses. 3-ton used for: Metri-Pack, Weather-Pack, ComPack, Micro-Pack, and Pack-Con terminals. 5-ton used for: 56/58/59 series terminals and ring terminals. Safety Feature: * An optional single stroke mechanism will prevent the press from recycling if the electrical anti-repeat should fail. Easy maintenance Application rate of up to 4,000 terminals per hour Motor Features: * 1/2 H.P. (5-Ton) or 1/3 H.P. (3-Ton). 115V, 1750 rpm, single phase, 60 cycle. Safety guard Rugged Factory life of over 40 years Presses may be purchased, leased or rented. Contact your account representative. Proven press in the connection systems industry Optional heavy-duty stand The press of choice for Delphi Delphi Speed-O-Matic Dies: Delphi Speed-O-Matic dies used together with our Speed-OMatic 3-Ton or 5-Ton press will allow a maximum application rate of up to 4,000 terminals per hour. Speed-O-Matic dies can be set up to run a variety of applications. Factory life of over 40 years Heavy-duty Therefore, when ordering an applicator die, please provide Delphi with the following information: * Terminal part number * Gauge of cable to be crimped * Type of cable insulation Application Tooling Speed-O-Matic dies may be purchased, and certain dies are also available for rental or lease. Contact your account representative. Please see cross-reference sheet for terminal-to-die information. See Page 10.14. Application rate of up to 4,000 terminals per hour NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 10.2 http://connectors.delphi.com Tooling Application Tooling Delphi E-Z Pack Die: E-Z Pack Die can best be described as an advanced and flexible terminal application system. Reliable Features: Flexible * This die consists of a die base, quick change module (terminal specific), and a conversion kit that adapts the base to various presses. * This die may be installed in Delphi's 3 or 5-ton press, or into other manufacturers' presses with an adapter kit. * This die may be bench mounted or installed on wire processing cutter equipment. Advantages: * Reduces changeover time and downtime. * Die changes are performed quickly and easily, without a need for special tools. Simply remove the tool module and insert the next module into the die base. Quick and easy die changes E-Z Pack Dies may be purchased, leased or rented. Contact your account representative. Please see cross reference sheet for terminal-to-die information. See Page 10.14. Efficient Automatic cutter cycle Optional tape dispenser Delphi Low Profile Splice Die and Stand: This air operated press and die allows splicing of two or more wire leads and provides good visibility to crimping area. Die and stand sold as a unit. Specifications: Portable stand Overall height: 1143mm (45 inches) Overall width: 914mm (36 inches) Overall depth: 610mm (24 inches) Requires minimal floor space Optional liquid solder pot NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 10.3 Application Tooling Low noise level Tooling Application Tooling Delphi Flex-Guard Conduit Cutter: This versatile machine is designed for use both as a production line machine and for bulk conduit cutting operations. Cuts various lengths For production line operations: * With machine modifications, will cut up to three different lengths of conduit in any pre-determined sequence. Versatile Easy to operate For bulk cutting operations: * Will cut as many as 99,999 pieces of conduit of the same length in one continuous operation. This cutter requires both electrical and pneumatic connections. Specifications: Overall height: 1854mm (73 inches) Overall width: 787mm (31 inches) Overall depth: 330mm (13 inches) Power Requirements: Electrical-440 volt, 60 cycle AC, 110 volt may be requested. No progression adjustment Delphi Automatic Cable Seal Applicator: Quick change tooling This tool is designed to automatically apply cable seals from a continuous mylar carrier strip onto unstripped cable. Cable may range in size from 0.22mm2 gauge (thin wall) to 5.0mm2 gauge (heavy wall). Efficient Application Tooling This applicator is designed for use on automatic cable processing equipment. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 10.4 http://connectors.delphi.com Tooling Application Tooling Delphi Manual Cable Seal Insertion Block: This block is a machined piece of aluminum, approximately 1" thick, 6" wide, and 12" long. There are 80 holes drilled to correspond to the dimensions of Delphi's various cable seals. Seals may be inserted into the block as loose piece or on mylar tape if desired. This Seal Insertion Block is designed for lower volume applications. Weather-Pack 6060 Gauge as a Process Control Aid: Specifications: Weight: Length: Width: Height: 480g (1.05 lb.) 102mm (4 inches) 38mm (1-1/2 inches) 35mm (1-3/8 inches) NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 10.5 Application Tooling This gauge is used as a process aid to verify that terminals are crimped and mated properly. Tooling Crimp Tools A A. Part No: Application: 12040070 Unsealed Doubles Core and Insulation Cable Range (mm2): 2.0-0.50 B B. Part No: Application: 06285847 Unsealed All Purpose Core and Insulation Cable Range (mm2): 2.0-0.50 (5.0-3.0 Core only) C C. Part No: Application: 12018777 Unsealed All Purpose Core and Insulation Cable Range (mm2): 0.35 D D. Part No: Application: 12014254 Sealed Weather Pack Pin and Sleeve Core and Insulation Cable Range (mm2): 2.0-0.50 E Application Tooling E. Part No: Application: 12039500 Unsealed 150 Metri-Pack, 150.1 and 150.2 Pull-To-Seat Core and Insulation Cable Range (mm2): 1.0-0.35 NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 10.6 http://connectors.delphi.com Tooling Crimp Tools A A. Part No: Application: 12070948 Unsealed Micro-Pack 100, Female only Core and Insulation Cable Range (mm2): 2.0-0.35 B B. Part No: Application: 12070947 Unsealed Metri-Pack, Female only Core and Insulation Cable Range (mm2): 5.0-3.0 C. Part No: Application: C 12071687 Sealed 480 & 630 Metri-Pack Core and Insulation Cable Range (mm2): 5.0-3.0 D. Part No: Application: 12125080 D Micro-Pack 100W Core and Insulation Cable Range (mm2): 0.80-0.35 E. Part No: Application: 12155975 Sealed 150 & 280 Metri-Pack Core and Insulation E SECTION NOTES: * Hand crimp tools are designed for repair, prototype or low volume usage. * Solder with resin core solder to guarantee crimp integrity. NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 10.7 Application Tooling Cable Range (mm2): 2.0-0.50 Tooling Terminal Removal A. Part No: Application: A 12014012 Weather-Pack Male and Female Handle Color: Clear Yellow Button Color: White B. Part No: Application: 12031876 B Micro-Pack 100 Female Handle Color: Red Button Color: Black C. Part No: Application: 12094429 GT 150; GT 280; 150 Metri-Pack; 280 Metri-Pack; 280 Tangless & 280 Bus Bar; 630 Pull-To-Seat; Lamp Socket Bases, B-1 & W-3; 800 Metri-Pack Female C Handle Color: Green Button Color: White D. Part No: Application: 12094430 D 56 Series; 280 Metri-Pack; 480 Metri-Pack; 630 Metri-Pack; 800 Metri-Pack Male Tangless; Lamp Socket Bases, W-2 & C-2 Handle Color: Blue Button Color: White E E. Part No: Application: 12122523 Micro-Pack 100W; 24Way Female 12129225; 32Way Female 12129025; 36Way Female 12110487 Handle Color: Gray Application Tooling Button Color: Black F. Part No: Application: 12150860 F 800 MAXITM Fuse Female Handle Color: Blue Button Color: Blue NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 10.8 http://connectors.delphi.com Tooling Terminal Removal A A. Part No: Application: 12151195 280 Metri-Pack 2Way Bus Bar Handle Color: Clear Button Color: Black B B. Part No: Application: 12151194 280 Metri-Pack 3Way Bus Bar Handle Color: Clear Button Color: Red C. C Part No: Application: 12151193 280 Metri-Pack 4Way Bus Bar Handle Color: Clear Button Color: Blue D. D Part No: Application: 12152395 280 Metri-Pack 5Way Bus Bar Handle Color: Clear NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 10.9 Application Tooling Button Color: Green (Flat) Tooling Terminal Removal A A. Part No: Application: 10739582 Ducon 0.8 Handle Color: Black B B. Part No: Application: 10739605 Ducon 1.5 and 2.8 One Tang Handle Color: Black C C. Part No: Application: 10739583 Ducon 1.5 Two Tang Handle Color: Black D D. Part No: Application: 10739584 Ducon 2.8 Two Tang Application Tooling Handle Color: Black NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 10.10 http://connectors.delphi.com Tooling Terminal Removal A A. Part No: Application: 10739585 Ducon 4.8 and 6.3 Handle Color: Black B B. Part No: Application: 10714774 VF 2.8 Handle Color: Black C C. Part No: Application: 10714792 VF 6.3 NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 10.11 Application Tooling Handle Color: Black Tooling Hand Tools A. Part No: Application: A 12122727 Cavity Plug Insertion Tool 150 Metri-Pack Series Handle Color: Clear Button Color: Green B. Part No: Application: B 12121897 Cavity Plug Insertion Tool 280 Metri-Pack Series Handle Color: Yellow Button Color: Blue C. Part No: Application: C 12123162 Cavity Plug Insertion Tool 480 Metri-Pack Series Handle Color: Yellow Button Color: Green D. Part No: Application: DD 12122584 Cavity Plug Insertion Tool 630 Metri-Pack Series Handle Color: Clear Button Color: Red E. Part No: Application: E 12150547 Cavity Plug Removal Tool 630 Metri-Pack Series Handle Color: Blue Button Color: Green F Application Tooling F. Part No: Application: 12075402 Lamp Socket Insert Removal Tool for W-3 Right Angle Wedge Base NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 10.12 http://connectors.delphi.com Tooling Hand Tools A. A Part No: Application: 12180082 Retainer Removal Tool for 100W Connector 24Way 12129225 Handle Color: Blue Button Color: Red B B. Part No: Application: 12152019 Retainer Removal Tool for 100W Connector 32Way 12129025 Handle Color: Gray Button Color: Black C. Part No: Application: C 15313892 GT Male Terminal Stabilizer Removal Tool Handle Color: Blue Button Color: White D. D Part No: Application: 12094441 All Purpose Large Secondary Lock/ TPA Removal Tool Handle Color: Red Button Color: White E E. Part No: Application: 12122647 All Purpose Small Secondary Lock/ TPA Removal Tool Handle Color: Red Button Color: Red Part No: Application: F 12018256 Wire Insulation Stripper Handle Color: Blue Cable Range (mm2): 8.0-0.35 NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 10.13 Application Tooling F. Tooling Terminal/Crimp Applicator Cross Reference Application Tooling Part Number 12015858 12015860 12015864 12015865 12015869 12015870 12020035 12020116 12020119 12020120 12020125 12020126 12020156 12020335 12020365 12020366 12020782 12020784 12020801 12033820 12033972 12033997 12034046 12034047 12040902 12045773 12047581 12047767 12048074 12048159 12048254 12048450 12048451 12052139 12052172 12052217 12052219 12052221 12052222 12052224 12052225 12052227 12052455 12052456 12052457 12052826 12052827 12059894 12064734 12064735 12064736 12064737 12064971 12065196 12065197 12065892 12065893 12065894 12065915 After Termination Part Number Terminal Description 280 Metri-Pack Series - Unsealed 480 Metri-Pack Series - Unsealed 630 Metri-Pack Series for Relay application - Unsealed 630 Metri-Pack Series for Relay application - Unsealed 630 Metri-Pack Series - Unsealed 630 Metri-Pack Series - Unsealed 630 Metri-Pack Series - Unsealed 280 Metri-Pack Series - Unsealed 480 Metri-Pack Series - Unsealed 480 Metri-Pack Series - Unsealed 630 Metri-Pack Series - Unsealed 630 Metri-Pack Series - Unsealed 630 Metri-Pack Series - Pull-To-Seat - Sealed 630 Metri-Pack Series - Unsealed 630 Metri-Pack Series - Unsealed 480 Metri-Pack Series - Unsealed 280 Metri-Pack Series - Unsealed 480 Metri-Pack Series - Unsealed Weather-Pack Series - Sealed 480 Metri-Pack Series - Unsealed 630 Metri-Pack Series - Unsealed 630 Metri-Pack Series - Pull-To-Seat - Sealed 280 Metri-Pack Series - Unsealed 280 Metri-Pack Series - Unsealed 100 Micro-Pack Series - Unsealed 150 Metri-Pack Series - Sealed 150 Metri-Pack Series - Unsealed 150 Metri-Pack Series - Unsealed 150 Metri-Pack Series - Sealed 280 Metri-Pack Series - Sealed 280 Metri-Pack Series - Sealed 480 Metri-Pack Series - Unsealed 480 Metri-Pack Series - Unsealed 480 Metri-Pack Series - Unsealed 480 Metri-Pack Series - Unsealed 280 Metri-Pack Series - Unsealed 480 Metri-Pack Series - Unsealed 480 Metri-Pack Series - Unsealed 630 Metri-Pack Series - Unsealed 630 Metri-Pack Series - Unsealed 630 Metri-Pack Series for Relay application - Unsealed 630 Metri-Pack Series for Relay application - Unsealed 630 Metri-Pack Series - Sealed 630 Metri-Pack Series - Sealed 630 Metri-Pack Series - Sealed 630 Metri-Pack Series - Unsealed 480 Metri-Pack Series - Unsealed 150 Metri-Pack Series - Unsealed 630 Metri-Pack Series - Sealed 630 Metri-Pack Series - Sealed 630 Metri-Pack Series - Sealed 630 Metri-Pack Series - Sealed 150 Metri-Pack Series - Unsealed 480 Metri-Pack Series - Unsealed 480 Metri-Pack Series - Unsealed 480 Metri-Pack Series for Relay application - Unsealed 480 Metri-Pack Series for Relay application - Unsealed 480 Metri-Pack Series for Relay application - Unsealed 800 MAXI Fuse - Unsealed Speed-O-Matic E-Z Die Part Pack Die Number Available 12018253 12018253 12018253 12018253 12018253 12018253 12018253 12018253 12018253 12018253 12018253 12018253 12018253 12018253 12018253 12018253 12018253 12018253 12012249 12018253 12018253 12018253 12018253 12018253 12039723 12012249 12018951 12018951 12012249 12012249 12012249 12039880 12039880 12039880 12039969 12018253 12018253 12018253 12018253 12018253 12018253 12018253 12039880 12039880 12039880 12018253 12018253 12018951 12039969 12039969 12039969 12039969 12018951 12039969 12039969 12040128 12040128 12040128 12071239 yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes no yes yes no yes yes yes no yes yes yes yes yes yes no no no no yes yes yes yes yes yes yes no no no yes yes yes no no no no yes no no yes yes yes yes NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 10.14 http://connectors.delphi.com Tooling Terminal/Crimp Applicator Cross Reference 12065916 12065918 12066214 12066269 12066271 12066454 12066493 12066614 12066638 12066639 12077411 12077413 12077628 12077939 12084200 12084201 12084449 12084586 12084588 12084590 12084595 12084596 12084912 12084913 12089040 12089188 12089236 12089307 12092444 12092445 12103360 12103501 12103502 12103503 12103504 12103505 12103506 12103507 12103508 12103509 12103510 12103511 12103512 12103513 12103514 12103515 12103516 12103517 12103518 12103519 12103520 12103948 12103965 12110127 12110128 12110644 12110645 12110645 12110645 12110646 After Termination Part Number 12110648 12110649 12110650 12110651 12110652 Terminal Description 800 MAXI Fuse - Unsealed 800 MAXI Fuse - Unsealed 280 Metri-Pack Series - Unsealed 480 Metri-Pack Series - Unsealed 280 Metri-Pack Series - Unsealed 630 Metri-Pack Series - Unsealed 630 Metri-Pack Series - Unsealed 630 Metri-Pack Series - Pull-To-Seat - Sealed W2-W3 Lamp Socket Series - Sealed W2-W3 Lamp Socket Series - Sealed 280 Metri-Pack Series - Sealed 280 Metri-Pack Series - Sealed 150 Metri-Pack Series - Sealed 280 Metri-Pack Series - Pull-To-Seat - Sealed 150 Metri-Pack Series - Sealed 280 Metri-Pack Series - Sealed 100 Micro-Pack Series - Unsealed 280 Metri-Pack Series - Unsealed 630 Metri-Pack Series for Relay application - Unsealed 630 Metri-Pack Series - Unsealed 480 Metri-Pack Series - Unsealed 630 Metri-Pack Series - Unsealed 100W Micro-Pack Series - Sealed 100W Micro-Pack Series - Sealed Weather-Pack Series - Sealed Weather-Pack Series - Sealed 480 Metri-Pack Series for Relay application - Unsealed Weather-Pack Series - Sealed 800 MAXI Fuse - Unsealed 800 MAXI Fuse - Unsealed 280 Metri-Pack Series - Pull-To-Seat - Sealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed 480 Metri-Pack Series for Relay application - Unsealed Ring - Unsealed 800 MAXI Fuse - Unsealed 800 MAXI Fuse - Unsealed 280 Metri-Pack Series - 1 way Bus Bar - Tangless - Unsealed 280 Metri-Pack Series - 1 way Bus Bar - Tangless - Unsealed 280 Metri-Pack Series - 2 way Bus Bar - Tangless - Unsealed 280 Metri-Pack Series - 3 way Bus Bar - Tangless - Unsealed 280 Metri-Pack Series - 1 way Bus Bar - Tangless - Unsealed Speed-O-Matic E-Z Die Part Pack Die Number Available 12071239 12071239 12018253 12018253 12018253 12018253 12018253 12018253 12012249 12012249 12012249 12012249 12012249 12018951 12012249 12012249 12039723 12018253 12018253 12018253 12018253 12018253 12040128 12040128 12012249 12012249 12040128 12012249 12071239 12071239 12018951 06286013 06286013 06286013 06286013 06286013 06286013 06286013 06286013 06286013 06286013 06286013 08910204 08910204 08910162 08910162 08910162 06292518 06292518 06292518 06292518 12040128 06286013 12071239 12071239 12118476 12118476 12118477 12118477 12118476 yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes no yes yes yes yes yes yes yes yes yes yes yes yes no yes no no no no no no no no no no no no no no no no no no no no yes no yes yes no no no no no NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 10.15 Application Tooling Part Number Tooling Terminal/Crimp Applicator Cross Reference Application Tooling Part Number 12110646 12110646 12110646 12110646 12110647 12110647 12110647 12110647 12110647 12110662 12110664 12110685 12110700 12110708 12110708 12110709 12110709 12110709 12110709 12110710 12110710 12110710 12110710 12110842 12110843 12110844 12110845 12110846 12110847 12110853 12124075 12124076 12124304 12124471 12124512 12124513 12124515 12124517 12124518 12124519 12124520 12124522 12124523 12124559 12124580 12124581 12124582 12124587 12124598 12124977 12129052 12129053 12129061 12129373 12129409 12129424 12129425 12129484 12129493 After Termination Part Number 12110653 12110654 12110655 12110656 12110657 12110658 12110659 12110660 12110661 12110663 12110665 12110686 12110711 12110712 12110713 12110714 12110715 12110716 12110717 12110718 12110719 12110720 Terminal Description 280 Metri-Pack Series - 2 way Bus Bar - Tangless - Unsealed 280 Metri-Pack Series - 3 way Bus Bar - Tangless - Unsealed 280 Metri-Pack Series - 4 way Bus Bar - Tangless - Unsealed 280 Metri-Pack Series - 5 way Bus Bar - Tangless - Unsealed 280 Metri-Pack Series - 1 way Bus Bar - Tangless - Unsealed 280 Metri-Pack Series - 2 way Bus Bar - Tangless - Unsealed 280 Metri-Pack Series - 3 way Bus Bar - Tangless - Unsealed 280 Metri-Pack Series - 4 way Bus Bar - Tangless - Unsealed 280 Metri-Pack Series - 5 way Bus Bar - Tangless - Unsealed 280 Metri-Pack Series - 1 way Bus Bar - Tangless - Unsealed 280 Metri-Pack Series - 1 way Bus Bar - Tangless - Unsealed 280 Metri-Pack Series - 1 way Bus Bar - Tangless - Unsealed 800 MAXI Fuse - Unsealed 280 Metri-Pack Series - 2 way Bus Bar - Unsealed 280 Metri-Pack Series - 3 way Bus Bar - Unsealed 280 Metri-Pack Series - 2 way Bus Bar - Unsealed 280 Metri-Pack Series - 3 way Bus Bar - Unsealed 280 Metri-Pack Series - 4 way Bus Bar - Unsealed 280 Metri-Pack Series - 5 way Bus Bar - Unsealed 280 Metri-Pack Series - 2 way Bus Bar - Unsealed 280 Metri-Pack Series - 3 way Bus Bar - Unsealed 280 Metri-Pack Series - 4 way Bus Bar - Unsealed 280 Metri-Pack Series - 5 way Bus Bar - Unsealed 280 Metri-Pack Series - Tangless - Unsealed 280 Metri-Pack Series - Tangless - Unsealed 280 Metri-Pack Series - Tangless - Unsealed 280 Metri-Pack Series - Tangless - Sealed 280 Metri-Pack Series - Tangless - Sealed 280 Metri-Pack Series - Tangless - Sealed 280 Metri-Pack Series - Tangless - Sealed 150.2 Metri-Pack Series - Pull-To-Seat - Sealed 150.2 Metri-Pack Series - Pull-To-Seat - Sealed 480 Metri-Pack Series - Unsealed W-2 Lamp Socket Series - Sealed 56 Series - Unsealed 56 Series - Unsealed 56 Series - Unsealed 56 Series - Unsealed 56 Series - Unsealed 56 Series - Unsealed 56 Series - Unsealed 56 Series - Unsealed 56 Series - Unsealed 630 Metri-Pack Series for Relay application - Unsealed Weather-Pack Series - Sealed Weather-Pack Series - Sealed Weather-Pack Series - Sealed Weather-Pack Series - Sealed W-2 Lamp Socket Series - Sealed 280 Metri-Pack Series - Sealed B1-C2 Lamp Socket Series - Sealed B1-C2 Lamp Socket Series - Sealed 280 Metri-Pack Series - Tangless - Unsealed 150 Metri-Pack Series - Tangless - Unsealed 280 Metri-Pack Series - Tangless - Sealed 280 Metri-Pack Series - Tangless - Unsealed 280 Metri-Pack Series - Tangless - Unsealed 150 Metri-Pack Series - Tangless - Unsealed 280 Metri-Pack Series - Sealed Speed-O-Matic E-Z Die Part Pack Die Number Available 12118477 12118477 12118477 12118477 12118476 12118477 12118477 12118477 12118477 12118476 12118476 12118476 12071239 12118477 12118477 12118477 12118477 12118477 12118477 12118477 12118477 12118477 12118477 12018253 12018253 12018253 12012249 12012249 12012249 12012249 12040128 12040128 12018253 12071239 12018253 12018253 12018253 12018253 12018253 12018253 12018253 12018253 12018253 12018253 12012249 12012249 12012249 12012249 none 12012249 12118726 12012249 12018253 12018951 12012249 12018253 12018253 12018951 12012249 no no no no no no no no no no no no no no no no no no no no no no no yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes no no yes yes yes yes yes yes no yes NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 10.16 http://connectors.delphi.com Tooling Terminal/Crimp Applicator Cross Reference 12129494 12129497 12129498 12129663 12146447 12146448 12160222 12160223 12160635 12160635 12160635 12160635 12160635 12160635 12160636 12160636 12160636 12160636 12160636 12160637 12160637 12160637 12160638 12160638 12160640 12160640 12160641 12160641 12160642 12161184 12162098 12162099 12162100 12162595 12162596 12162597 12186320 12191811 12191812 12191818 12191819 15304621 15304622 15304701 15304702 15304706 15304707 15304710 15304711 15304712 15304715 15304716 15304717 15304722 15304723 15304724 15304727 15304728 15304729 After Termination Part Number 12160643 12160648 12160652 12160657 12160660 12160662 12160644 12160649 12160653 12160658 12160661 12160645 12160650 12160654 12160646 12160655 12160663 12160664 12160665 12160666 12160667 Terminal Description 280 Metri-Pack Series - Unsealed 280 Metri-Pack Series - Sealed 280 Metri-Pack Series - Unsealed 280 Metri-Pack Series - Tangless - Unsealed 100 Micro-Pack Series - Unsealed 100 Micro-Pack Series - Unsealed 150 Metri-Pack Series - Sealed 150 Metri-Pack Series - Sealed 280 Metri-Pack Series - 1 way Bus Bar - Unsealed 280 Metri-Pack Series - 2 way Bus Bar - Unsealed 280 Metri-Pack Series - 3 way Bus Bar - Unsealed 280 Metri-Pack Series - 4 way Bus Bar - Unsealed 280 Metri-Pack Series - 5 way Bus Bar - Unsealed 280 Metri-Pack Series - 6 way Bus Bar - Unsealed 280 Metri-Pack Series - 1 way Bus Bar - Unsealed 280 Metri-Pack Series - 2 way Bus Bar - Unsealed 280 Metri-Pack Series - 3 way Bus Bar - Unsealed 280 Metri-Pack Series - 4 way Bus Bar - Unsealed 280 Metri-Pack Series - 5 way Bus Bar - Unsealed 280 Metri-Pack Series - 1 way Bus Bar - Unsealed 280 Metri-Pack Series - 2 way Bus Bar - Unsealed 280 Metri-Pack Series - 3 way Bus Bar - Unsealed 280 Metri-Pack Series - 1 way Bus Bar - Unsealed 280 Metri-Pack Series - 3 way Bus Bar - Unsealed 280 Metri-Pack Series - 1 way Bus Bar - Unsealed 280 Metri-Pack Series - 3 way Bus Bar - Unsealed 280 Metri-Pack Series - 1 way Bus Bar - Unsealed 280 Metri-Pack Series - 2 way Bus Bar - Unsealed 280 Metri-Pack Series - 1 way Bus Bar - Unsealed 150.2 Metri-Pack - Pull-To-Seat - Sealed Ring - Unsealed Ring - Unsealed Ring - Unsealed 280 Metri-Pack Series - Unsealed 280 Metri-Pack Series - Unsealed 280 Metri-Pack Series - Unsealed W2-W3 Lamp Socket Series - Sealed GT 150 - Unsealed GT 150 - Unsealed GT 150 - Sealed GT 150 - Sealed B1-C2 Lamp Socket Series - Sealed B1-C2 Lamp Socket Series - Sealed GT 150 - Unsealed GT 150 - Unsealed GT 150 - Sealed GT 150 - Sealed GT 280 - Unsealed GT 280 - Unsealed GT 280 - Unsealed GT 280 - Sealed GT 280 - Sealed GT 280 - Sealed GT 280 - Unsealed GT 280 - Unsealed GT 280 - Unsealed GT 280 - Sealed GT 280 - Sealed GT 280 - Sealed Speed-O-Matic Die Part Number 12018253 12012249 12018253 12018253 12018951 12018951 12012249 12012249 12095585 12014021 12014021 12014021 12014021 12014021 12095585 12014021 12014021 12014021 12014021 12095585 12014021 12014021 12095585 12014021 12095585 12014021 12095585 12014021 12095585 12040128 06286013 06286013 06286013 12018253 12018253 12018253 12012249 none none none none 12012249 12118726 12040128 12040128 12012249 12012249 12040128 12040128 12040128 12012249 12012249 12012249 12040128 12040128 12040128 12012249 12012249 12012249 E-Z Pack Die Available yes yes yes yes no no yes yes no no no no no no no no no no no no no no no no no no no no no yes no no no yes yes yes yes yes yes yes yes yes no yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. http://connectors.delphi.com 10.17 Application Tooling Part Number Application Tooling Tooling NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative. 10.18 http://connectors.delphi.com Glossary Abbreviations ABS .............. Acrylonitrile Butadiene Styrene amps ............................................. Amperes App ............................................ Application C .................................. Degrees Centigrade cm ............................................. Centimeter CM ................................ Combination Module CPA ................ Connector Position Assurance dc ........................................... Direct Current DIN ......... Deutsche Industry Norm (Standard) Dk ....................................................... Dark ISO ........ International Standards Organization PA66 ....................................... Polyamide 66 JIS ..................... Japanese Industry Standard PBT ........ Polybutylene Terephtalate (Polyester) L ....................................................... Length P/C ........................................ Printed Circuit LT .......................................................... Left PC ......................................... Polycarbonate Lt ......................................................... Light PEI ........................................ Polyetherimide M ........................................................ Male PET ......... Polyethylene Terephtalate Polyester Max ............................................. Maximum PLR ................... Primary Lock Reinforcement Md ................................................. Medium PP .......................................... Polypropylene Min ............................................... Minimum PPE ............................... Polyphenylene Ether mm .............................................. Millimeter PVC ................................... Polyvinyl Chloride MF .......................................... Mineral Filled Ref .............................................. Reference M/P ........................................... Metri-Pack RT ........................................................ Right Mic/P ........................................ Micro-Pack SAE ............. Society of Automotive Engineers mV .................................................. Millivolt SM ......................................... Single Module mV/amp ........................... Millivolt per amp SST........................................ Stainless Steel mW .............................................. Milliwatts TF ................................................. Talc Filled Nm ...................................... Newtons Meter TEEE ................................................... Hytrel No. .................................................. Number Temp ........................................ Temperature NPTF .................... National Pipe Thread Fine TEO 45A ..........Thermoplastic Polyester Olefinic HS ......................................... Heat Stabilized NTC ........... Negative Temperature Coefficient OBD ............................ On Board Diagnostics TPA ................... Terminal Position Assurance HVAC ........ Heating Ventilation Air Conditioning O.D. .................................. Outside Diameter IM ........................................Impact Modified W ........................................................Width PA6 ............................................Polyamide 6 I MLD ...................................... Insert Molded W/P ...................................... Weather-Pack PA12 ........................................ Polyamide 12 DS .......................................... Double Spring EPDM ......... Ethylene Propylene Diene Monomer EMS ................ Engine Management Systems F .................................... Degrees Fahrenheit F ....................................................... Female GB ............................................. Glass Bead GF .............................................. Glass Fiber g ....................................................... Grams GT ........................................ Global Terminal H ....................................................... Height V ........................................................... Volt DIN Cable SAE Cable Rated Cross Section Rated Cross Section Primary Cable Battery Cable (mm2) (mm2) 0.22 0.35 0.5 0.75 1 1.5 2.5 4 6 10 16 25 35 50 70 95 120 Battery Cable Range Conversion Primary Cable Range Conversion Metric Size mm2 SAE Gauge Metric Size mm2 SAE Gauge 13.0 19.0 32.0 40.0 50.0 62.0 6 4 2 1 0 2/0 0.22 0.35 0.50 0.80 1.00 2.00 3.00 5.00 8.00 24 22 20 18 16 14 12 10 8 http://connectors.delphi.com 11.1 Part Number Index Part # Description ................................... Page Part # 02965019 02965977 02973385 02973407 02984017 02984959 06285847 08900863 08905563 08905790 Connector 4F 56 Series ................ 9.11 Connector 8F 56 Series ................ 9.12 Connector 2F 56 Series ................ 9.11 Connector 2F 56 Series ................ 9.10 Connector 6F 56 Series ................ 9.12 Connector 3F 56 Series ................ 9.11 Crimp Tool ...................................... 10.6 Connector 2F 56 Series ................ 9.10 Clip Connector Rosebud .............. 9.14 Connector 3F 56 Series ................ 9.11 10739584 Terminal Removal Tool .............. 10.10 10739585 Terminal Removal Tool .............. 10.11 10739605 Terminal Removal Tool .............. 10.10 10714774 10714792 10717452 10717456 10717689 10717711 10717812 10717815 10717826 10717827 10717837 10717849 10717927 10717928 10717964 10718038 10718234 10718620 10718621 10719204 10719332 10719337 10719339 10719968 10719975 10719976 Terminal Removal Tool .............. 10.11 Terminal Removal Tool .............. 10.11 Clip .................................................. 9.14 Seal Cable ........................................ 9.9 Connector 20M Ducon 1.5, 2.8, 4.8 Sealed ............ 5.23 Connector 12F Ducon 4.8 ............. 5.15 Secondary Lock ............................ 7.20 Conduit TPA Cap Ducon 2.8 ......... 5.12 Secondary Lock ............................. 5.15 Secondary Lock ............................. 5.15 CPA Ducon ...................................... 5.28 TPA Ducon ...................................... 5.28 Terminal F Ducon 4.8 Sealed ...... 5.20 Terminal F Ducon 0.8 Sealed ....... 5.24 Terminal F Ducon 1.5 Sealed ...... 5.20 Hinge ............................................... 7.20 Seal Cable ........................................ 9.9 Fuse Module .................................. 7.22 Relay Module ................................ 7.22 Fixing Clip ...................................... 9.15 Standard Bridging Relay ............. 7.27 Conduit TPA M/P 150 .................... 2.15 Conduit TPA M/P 150 .................... 2.17 Clip Adapter ................................... 7.27 Four Position Carrier .................... 9.16 Holder ............................................. 7.23 10720007 10720017 10720018 10720085 10720611 10720613 10720615 10720617 10720641 10720769 10720851 10720907 10720941 10720950 10720983 10724374 10724435 10724459 10728148 Tube Clip ......................................... 9.14 Module Cover ................................ 7.22 Module Cover ................................ 7.22 Eight Position Carrier ................... 9.16 Seal Cable ........................................ 9.9 Seal Cable ........................................ 9.9 Seal Cable ........................................ 9.9 Plug Cavity ....................................... 9.9 Seal Cable ........................................ 9.8 Seal Cable, Ducon ........................ 5.10 Seal Cable ...................................... 6.26 Plug Cavity ....................................... 9.9 Seal Cable ........................................ 9.8 Seal Cable ........................................ 9.8 Seal Cable ........................................ 9.9 Terminal M Ducon 1.5 Sealed ..... 5.21 Terminal M Ducon 4.8 Sealed ..... 5.21 Terminal M Ducon 0.8 Sealed ..... 5.25 TMS Cover ...................................... 5.28 10730124 10730240 10730241 10730244 10731090 10731091 10731103 10733034 10733035 10737670 10737671 10739582 10739583 Plug Cavity Ducon 2.8 ................... 5.11 Seal Cable ...................................... 5.16 Seal Cable ...................................... 5.16 Connector 40M Ducon Sealed .... 5.28 Seal Cable ........................................ 9.8 Seal Cable ........................................ 9.8 Seal Cable ........................................ 9.9 Seal Cable ........................................ 9.9 Seal Cable ........................................ 9.9 Seal Cable ........................................ 9.8 Seal Cable ........................................ 9.8 Terminal Removal Tool .............. 10.10 Terminal Removal Tool .............. 10.10 11.2 Description ................................... Page 10740396 Connector 15M Ducon 2.8, 4.8 Sealed ................... 5.22 10740397 Conduit TPA M/P 150 .................... 2.14 10740403 Connector 9F Ducon 4.8 ............... 5.15 10740404 Secondary Lock ............................ 5.15 10740405 Five Position Carrier .................... 9.16 10740407 Standard Bridging Relay ............. 7.27 10740408 Standard Bridging Relay ............. 7.27 10740409 Power Bridging Relay .................. 7.27 10740410 Standard Bridging Relay ............. 7.27 10740413 Connector Assembly 15F VF ........ 6.25 10740483 Fuseblock ....................................... 7.20 10740484 Secondary Lock ............................. 7.20 10740485 Secondary Lock ............................. 7.20 10740486 Relay Block .................................... 7.21 10740487 TPA .................................................. 7.21 12004189 Battery Spacer ................................ 9.6 12004267 Connector 1F 56 Series ................ 9.10 12004327 Connector 5F 56 Series ................ 9.12 12010300 12010852 12010973 12010996 12014012 12014254 12015024 12015284 12015306 12015359 12015360 12015510 12015511 12015664 12015791 12015792 12015798 12015858 12015860 12015864 12015865 12015869 12015870 12015952 12015987 12018256 12018777 Plug Cavity 1W M/P 280 & W/P ... 2.31 Secondary Lock W/P .................... 6.21 Connector 2M W/P Sealed .......... 6.18 Connector 1M W/P Sealed .......... 6.18 Terminal Removal Tool ................ 10.8 Crimp Tool ...................................... 10.6 Connector 4M W/P Sealed .......... 6.19 M/P 280 Cable Seal ...................... 2.30 Connector 1F 56 Series ................ 9.10 M/P 280 Cable Seal ...................... 2.30 M/P 280 Cable Seal ...................... 2.30 Secondary Lock M/P Mixed ....... 2.84 Secondary Lock M/P Mixed ....... 2.84 Connector 4F M/P 630 .................. 2.55 Connector Assembly 1F W/P ....... 6.18 Connector Assembly 2F W/P ....... 6.18 Connector Assembly 4F W/P ....... 6.19 Terminal F M/P 280 ....................... 2.24 Terminal F M/P 480 ....................... 2.42 Terminal F M/P 630 ......................... 7.5 Terminal F M/P 630 ......................... 7.5 Terminal F M/P 630 ....................... 2.52 Terminal F M/P 630 ....................... 2.52 Connector 1F M/P 480 .................. 2.44 Connector 1M M/P 480 ................. 2.44 Hand Tool Stripper ...................... 10.13 Crimp Tool ...................................... 10.6 12020014 12020035 12020116 12020119 12020120 12020125 12020126 12020156 Connector 3F M/P 280, 480 .......... 2.70 Terminal F M/P 630 ....................... 2.52 Terminal M M/P 280 ...................... 2.25 Terminal M M/P 480 ...................... 2.43 Terminal M M/P 480 ...................... 2.43 Terminal M M/P 630 ...................... 2.53 Terminal M M/P 630 ...................... 2.53 Terminal F M/P 630 Pull-To-Seat ................................... 2.56 Terminal M M/P 630 ...................... 2.53 Terminal F M/P 480 ....................... 2.42 Connector 17M M/P 280, 480, 630 ........................... 2.84 Gasket Lamp Socket ...................... 6.2 Terminal M M/P 280 ...................... 2.25 Terminal M M/P 480 ...................... 2.43 Connector 6M W/P ........................ 6.20 Terminal F W/P Sealed ................ 6.16 TPA M/P 280 ................................... 2.32 12020365 12020366 12020629 12020720 12020782 12020784 12020786 12020801 12020807 Part # Description ................................... Page 12020827 12020829 12020830 12020832 12020833 12020926 Connector 3M W/P ........................ 6.19 Connector Assembly 3F W/P ....... 6.19 Connector 4M W/P ........................ 6.20 Connector Assembly 4F W/P ....... 6.20 CPA Perpendicular M/P & W/P ... 2.14 Connector Assembly 6F W/P ....... 6.20 12031876 Terminal Removal Tool ................ 10.8 12033731 Cover Inline AutoFuse .................. 7.30 12033769 Connector Assembly 2F M/P 630 Pull-To-Seat .................... 2.58 12033820 Terminal M M/P 480 ...................... 2.43 12033871 Connector 5F M/P 630 .................. 7.26 12033872 TPA M/P 630 ................................... 7.10 12033972 Terminal M M/P 630 ...................... 2.53 12033997 Terminal F M/P 630 Pull-To-Seat ................................... 2.56 12034003 Connector 5F M/P 630 .................. 7.26 12034046 Terminal F M/P 280 ....................... 2.24 12034047 Terminal M M/P 280 ...................... 2.25 12034061 Connector 6F M/P 480 .................. 2.49 12034074 Connector 2M W/P ........................ 6.18 12034145 TPA M/P 280 ................................... 2.33 12034170 Seal Cable ........................................ 9.9 12034269 Connector 2M M/P 630 ................. 2.58 12034363 TPA M/P 630 ................................... 2.58 12034364 Seal Cable 2M M/P 630 ................ 2.58 12034365 M/P 280 Cable Seal ...................... 2.30 12034396 Connector Header Assembly 60M M/P 150 ................................ 2.102 12034413 Plug Seal Cable 1W ...................... 2.99 12039500 Crimp Tool ...................................... 10.6 12040070 12040780 12040902 12040903 12040905 12040923 12040938 12040977 12041301 12041352 12045681 12045688 12045689 12045690 12045699 12045773 12045808 12045889 12045890 12045897 12047531 12047581 12047662 12047663 12047665 12047682 12047683 12047751 12047767 12047781 12047782 12047783 12047784 12047785 12047786 12047787 12047814 http://connectors.delphi.com Crimp Tool ...................................... 10.6 Flange Seal .................................. 2.102 Terminal M MIC/P 100 .................... 3.3 Connector 4M MIC/P 100 ............... 3.4 Connector 9M MIC/P 100 ............... 3.5 Connector Header Assembly 18M M/P 150 ................................ 2.100 Seal Connector 18M M/P 150 ... 2.100 Connector Assembly 3F M/P 280 Sealed ............................. 2.33 Connector 8F M/P 280 .................. 2.37 M/P 280 Cable Seal ...................... 2.30 Connector 3M M/P 280, 480 ......... 2.70 Connector 8M M/P 150 ................. 2.10 TPA M/P 150 ................................... 2.10 TPA M/P 150 ................................... 2.10 TPA M/P 630 ................................... 2.59 Terminal M M/P 150 Sealed ........ 2.13 Connector 10M M/P 150 Sealed .. 2.17 TPA MIC/P 100 ............................... 3.17 TPA MIC/P 100 ............................... 3.17 Secondary Lock M/P 150, 280 ..... 2.77 Connector 10F MIC/P 100 ............... 3.6 Terminal M M/P 150 ........................ 2.3 Connector 2F M/P 150 .................... 2.4 Connector 2M M/P 150 ................... 2.4 TPA M/P 150 ..................................... 2.4 Connector 1F M/P 150 ..................... 2.4 Connector 1M M/P 150 ................... 2.4 Secondary Lock M/P 150, 280 ..... 2.86 Terminal F M/P 150 ......................... 2.2 Connector 3F M/P 150 .................... 2.5 Connector 3M M/P 150 ................... 2.5 TPA M/P 150 ..................................... 2.5 TPA M/P 150 ..................................... 2.5 Connector 4F M/P 150 .................... 2.6 Connector 4M M/P 150 ................... 2.6 TPA M/P 150 ..................................... 2.6 Connector 10M MIC/P 100 ............. 3.6 Part Number Index Part # Description ................................... Page Part # Description ................................... Page Part # Description ................................... Page 12047815 12047829 12047835 12047886 12047900 12047901 12047931 12047933 12047937 Connector 5M MIC/P 100 ............... 3.4 Connector 5M MIC/P 100 ............... 3.4 Clip Connector ............................... 9.13 Connector 8F M/P 150 .................. 2.10 TPA MIC/P 100 ............................... 3.16 TPA MIC/P 100 ............................... 3.16 Connector 8M M/P 150 Sealed ... 2.16 Connector 7M M/P 150 Sealed ... 2.16 Connector Assembly 8F M/P 150 Sealed ............................. 2.16 Connector Assembly 7F M/P 150 Sealed ............................. 2.16 TPA M/P 150 ................................... 2.15 Terminal F M/P 150 Sealed .......... 2.12 Terminal M M/P 280 Sealed ........ 2.31 Terminal M M/P 280 Sealed ........ 2.31 TPA MIC/P 100 ............................... 3.14 TPA MIC/P 100 ............................... 3.14 Connector Assembly 4F M/P 480 Sealed ............................. 2.50 TPA M/P 480 ................................... 2.50 Assembly Seal Cable M/P 480 ......2.46 Terminal F M/P 480 Sealed .......... 2.46 Terminal F M/P 480 Sealed .......... 2.46 Connector Assembly 30M M/P 150 ........................................ 2.100 Seal Connector 30M M/P 150 ... 2.100 12052850 12052854 12052856 12052898 12052924 12052925 12052931 12052978 12059160 12059168 12064861 12064862 12064863 12064971 12064980 12064982 12064983 12064986 12064987 12064989 12064993 12064998 12064999 12065141 12065171 12065172 12052130 Connector Header Assembly 48M M/P 150 ................................ 2.101 12052131 Flange Seal .................................. 2.101 12052139 Terminal F M/P 480 Sealed .......... 2.46 12052172 Terminal M M/P 480 Sealed ........ 2.47 12052189 Connector 10M M/P 150 Sealed .. 2.17 12052199 TPA 7W M/P 150, 480 .................... 2.75 12052200 Connector 7M M/P 150, 480 Sealed ..................... 2.75 12052217 Terminal F M/P 280 ....................... 2.24 12052219 Terminal F M/P 480 ....................... 2.42 12052221 Terminal F M/P 480 ....................... 2.42 12052222 Terminal F M/P 630 ....................... 2.52 12052224 Terminal F M/P 630 ....................... 2.52 12052225 Terminal F M/P 630 ......................... 7.5 12052227 Terminal F M/P 630 ......................... 7.5 12052287 Connector Assembly 5F M/P 280, 630 Sealed ..................... 2.77 12052290 TPA M/P Mixed ............................. 2.77 12052452 M/P 480 Cable Seal ...................... 2.46 12052453 M/P 480 Cable Seal ...................... 2.46 12052455 Terminal F M/P 630 Sealed .......... 2.56 12052456 Terminal F M/P 630 Sealed .......... 2.56 12052457 Terminal F M/P 630 Sealed .......... 2.56 12052480 Connector 5M M/P 150 Sealed ... 2.16 12052486 TPA M/P 150, 480 ........................... 2.75 12052490 TPA Lamp Socket ............................ 6.6 12052600 Connector Assembly 5F M/P 150 Sealed ............................. 2.16 12052613 Connector Assembly 2F M/P 480 Sealed ............................. 2.48 12052623 Connector 4M M/P 630 ................. 2.55 12052634 TPA M/P 150 ................................... 2.14 12052641 Connector Assembly 2F M/P 150 Sealed ............................. 2.14 12052644 Connector Assembly 2F M/P 150 Sealed ............................. 2.14 12052816 TPA M/P 280 ................................... 2.38 12052826 Terminal M M/P 630 ...................... 2.53 12052827 Terminal M M/P 480 ...................... 2.43 12052832 Connector 2F M/P 150 .................... 2.5 12052833 Connector 2M M/P 150 ................... 2.5 12052834 CPA Axial M/P ................................. 2.5 12052845 TPA M/P 150 ................................... 2.14 12052848 Connector Assembly 6F M/P 150 Sealed ............................. 2.16 12059800 12059801 12059860 12059894 12059897 12059952 TPA M/P 150 ................................... 2.16 Connector 7F M/P 280 .................. 2.37 Connector 4F M/P 280 .................. 2.37 TPA M/P 150 ................................... 2.21 M/P 150 Cable Seal ...................... 2.12 M/P 150 Cable Seal ...................... 2.12 M/P 480 Cable Seal ...................... 2.46 Connector 6F 56 Series ................ 9.12 TPA MIC/P 100 ................................. 3.4 Plug Cavity 1W M/P 150, MIC/P & GT .................................... 1.39 TPA M/P 280 ................................... 2.38 Connector 2F M/P 150 .................... 2.4 Connector 2M M/P 150 ................... 2.4 Plug Cavity 1W M/P 630 ............... 2.57 M/P 630 Cable Seal ...................... 2.56 M/P 630 Cable Seal ...................... 2.56 M/P 630 Cable Seal ...................... 2.56 M/P 630 Cable Seal ...................... 2.56 Connector 5F M/P 480 .................. 2.49 Secondary Lock M/P 480 ............. 2.49 Cover Connector M/P 630 Pull-to-Seat ............................ 7.30 Connector 2M M/P 280 Sealed ... 2.32 Connector Assembly 7F M/P 150, 480 Sealed ..................... 2.75 Connector Assembly 6F M/P 280 Sealed ............................. 2.38 Connector 5F M/P 150 .................. 2.20 TPA M/P 150 ................................... 2.20 TPA M/P 480 ................................... 2.45 Terminal M M/P 150 ........................ 2.3 TPA M/P 480 ................................... 2.48 Lamp Socket - Wedge Base W2 ... 6.6 TPA M/P 150 ................................... 2.20 Connector 8F M/P 150 .................. 2.20 TPA M/P 150 ................................... 2.20 Terminal F M/P 150 ......................... 2.2 Connector 9F MIC/P 100 ................. 3.5 Connector 5F MIC/P 100 ................. 3.4 Connector 5F MIC/P 100 ................. 3.4 TPA MIC/P 100 ................................. 3.5 TPA MIC/P 100 ................................. 3.4 CPA Axial MIC/P ............................. 3.4 Connector 6F MIC/P 100 ............... 3.10 Connector 8F M/P 280 .................. 2.29 TPA M/P 280 ................................... 2.29 TPA M/P 280 ................................... 2.29 Connector 1M M/P 280 Sealed ... 2.32 Connector Assembly 1F M/P 280 Sealed ............................. 2.32 Terminal M M/P 480 Sealed ........ 2.47 Terminal M M/P 480 Sealed ........ 2.47 TPA M/P 280 ................................... 2.32 Plug Seal Cable 1W ...................... 2.99 TPA M/P 280 ................................... 2.32 Connector Assembly 4F M/P 150 SLD ................................... 2.21 Connector 3F M/P 150 .................... 2.5 Connector 3M M/P 150 ................... 2.5 Connector Assembly 10F M/P 150 SLD ................................... 2.17 Connector Assembly 10F M/P 150 Sealed ............................. 2.17 Assembly Terminal Ring & Washer ................................ 9.2 Connector Header Assembly 10M MIC/P 100 ............................... 3.11 Connector Assembly 5F M/P 630 Pull-To-Seat .................... 7.31 Connector Assembly 4F M/P 630 Pull-To-Seat .................... 7.31 M/P 480 Cable Seal ...................... 2.46 Connector 10F MIC/P 100 ............. 3.15 Shroud ............................................. 2.93 Secondary Lock M M/P Mixed ... 2.93 Seal Connector .............................. 2.93 Connector 2M M/P 480 Sealed ... 2.48 Connector Header Assembly 6M MIC/P 100 ................................. 3.10 Connector 7F MIC/P 100 ................. 3.5 Connector 7M MIC/P 100 ............... 3.5 Terminal F M/P 480 ......................... 7.5 Terminal F M/P 480 ......................... 7.5 Terminal F M/P 480 ......................... 7.5 Assembly Terminal F MAXI & Spring ................................ 7.6 Assembly Terminal F MAXI & Spring .............................. 2.62 Assembly Terminal F MAXI & Spring ................................ 7.6 Assembly Terminal 4F MAXI Bus Bar .................................. 7.6 TPA MIC/P 100 ................................. 3.5 Secondary Lock 30F M/P Mixed .............................................. 2.93 Plug Cavity 1W M/P 480 ............... 2.47 Cover ............................................... 2.93 Connector 9F MIC/P 100 ............... 3.13 TPA MIC/P 100 ............................... 3.10 TPA M/P 150 ................................... 2.21 Connector 4F MIC/P 100 ................. 3.4 Connector 8M M/P 280 ................. 2.29 Terminal F M/P 280 ....................... 2.24 Terminal M M/P 480 ...................... 2.43 Terminal M M/P 280 ...................... 2.25 TPA M/P 150 ................................... 2.16 12047938 12047948 12048074 12048159 12048254 12048344 12048345 12048412 12048413 12048433 12048450 12048451 12048453 12048456 12059195 12059249 12059250 12059255 12059257 12059258 12059259 12059260 12059296 12059297 12059426 12059450 12059472 12059573 12065196 12065197 12065249 12065266 12065279 12065298 12065422 12065423 12065425 12065426 12065449 12065647 12065685 12064734 12064735 12064736 12064737 12064749 12064750 12064751 12064752 12064753 12064754 12064755 12064758 12064759 12064760 12064761 12064762 12064763 12064764 12064765 12064766 12064767 12064768 12064769 12064770 12064771 12064772 12064798 12064799 12064822 12064823 12064834 12064835 12064837 12064860 Terminal M M/P 630 Sealed ........ 2.57 Terminal M M/P 630 Sealed ........ 2.57 Terminal M M/P 630 Sealed ........ 2.57 Terminal M M/P 630 Sealed ........ 2.57 Connector 2F M/P 480 .................. 2.45 Connector 2M M/P 480 ................. 2.45 TPA M/P 480 ................................... 2.45 Connector 6F M/P 280 .................. 2.28 TPA M/P 280 ................................... 2.28 Connector 6M M/P 280 ................. 2.28 TPA M/P 280 ................................... 2.28 Connector 3F M/P 150 .................... 2.6 Connector 3M M/P 150 ................... 2.6 Connector 4F M/P 150 .................... 2.7 Connector 4M M/P 150 ................... 2.7 Connector 6F M/P 150 .................... 2.9 Connector 6M M/P 150 ................... 2.9 TPA 3W M/P 150 .............................. 2.9 TPA M/P 150 ..................................... 2.9 Connector 8F M/P 150 .................. 2.10 Connector 8M M/P 150 ................. 2.10 TPA M/P 150 ................................... 2.10 Connector 10F M/P 150 ................ 2.11 Connector 10M M/P 150 ............... 2.11 TPA M/P 150 ................................... 2.11 TPA M/P 150 ................................... 2.11 Connector Header Assembly 12M MIC/P 100 ............................... 3.12 Connector 12F MIC/P 100 ............. 3.12 TPA MIC/P 100 ............................... 3.12 TPA MIC/P 100 ............................... 3.12 Secondary Lock M/P 150,280,480,630 ...................... 2.94 Secondary Lock M/P 150,280,480,630 ...................... 2.94 Seal Connector 36M M/P Mixed .............................................. 2.94 Connector 6F M/P 150 .................. 2.20 12065686 12065703 12065785 12065847 12065848 12065849 12065863 12065870 12065873 12065874 12065892 12065893 12065894 12065915 12065916 12065918 12065930 12065943 12066050 12066082 12066129 12066130 12066170 12066176 12066189 12066195 12066214 12066269 12066271 12066304 http://connectors.delphi.com 11.3 Part Number Index Part # Description ................................... Page 12066307 Connector Header Assembly 13M MIC/P 100 ............................... 3.13 12066454 Terminal M M/P 630 ...................... 2.53 12066493 Terminal M M/P 630 ...................... 2.53 12066571 Connector 4F M/P 480 .................. 2.49 12066572 TPA M/P 480 ................................... 2.49 12066590 Shroud ............................................. 2.94 12066614 Terminal F M/P 630 Pull-To-Seat ................................... 2.56 12066638 Terminal Lamp Socket Wedge Base Sealed ....................... 6.3 12066639 Terminal Lamp Socket Wedge Base Sealed ....................... 6.3 12066681 Connector Assembly 2F M/P Pull-To-Seat ........................... 7.30 12070947 12070948 12071687 12075402 12077411 12077413 12077532 12077534 12077538 12077563 12077569 12077571 12077572 12077591 12077628 12077760 12077899 12077904 12077939 Crimp Tool ...................................... 10.7 Crimp Tool ...................................... 10.7 Crimp Tool ...................................... 10.7 Insert Removal Tool .................... 10.12 Terminal F M/P 280 Sealed .......... 2.30 Terminal F M/P 280 Sealed .......... 2.30 Secondary Lock .............................. 7.9 Electrical Center Base (1 Module) ...................................... 7.15 Cover Fuseblock MAXI .................. 7.9 Secondary Lock .............................. 7.9 Assembly Fuseblock MAXI ........... 7.9 Convenience Center ..................... 7.10 Secondary Lock ............................ 7.10 Connector Assembly 5F M/P 150 ........................................... 2.21 Terminal M M/P 150 Sealed ........ 2.13 M/P 630 Cable Seal ...................... 2.56 CPA Axial MIC/P ........................... 3.12 TPA M/P 280 ................................... 2.38 Terminal F M/P 280.1 Pull-To-Seat ................................... 2.30 12084126 Connector Assembly 2F DS Sealed ....................................... 6.27 12084149 Clip Connector Rosebud .............. 9.13 12084185 Assembly Terminal Ring & Washer ................................ 9.2 12084200 Terminal F M/P 150 Sealed .......... 2.12 12084201 Terminal F M/P 280 Sealed .......... 2.30 12084449 Terminal M MIC/P 100 .................... 3.3 12084554 Assembly Terminal Ring & Washer ................................ 9.2 12084561 Clip Connector Rosebud .............. 9.14 12084586 Terminal M M/P 280 ...................... 2.25 12084588 Terminal F M/P 630 ......................... 7.5 12084590 Terminal F M/P 630 ....................... 2.52 12084595 Terminal F M/P 480 ....................... 2.42 12084596 Terminal F M/P 630 ....................... 2.52 12084673 TPA M/P 280 ................................... 2.34 12084791 Fuse Extractor ............................... 7.18 12084890 Connector 5F M/P 280 Sealed ..... 2.37 12084891 Connector Assembly 5F M/P 280 ........................................... 2.34 12084910 Electrical Center Base (1 Module) ...................................... 7.14 12084912 Terminal Assembly F MIC/P 100W ................................... 3.24 12084913 Terminal Assembly F MIC/P 100W ................................... 3.24 12084944 Connector 16F MIC/P 100 ............. 3.14 12084945 Connector 16F MIC/P 100 ............. 3.14 12084948 Connector Assembly 16M MIC/P 100 ....................................... 3.14 12084949 Connector Assembly 16M MIC/P 100 ....................................... 3.14 12085030 Connector Assembly 2F M/P 630 Pull-To-Seat .................... 7.30 11.4 Part # Description ................................... Page Part # Description ................................... Page 12088187 Terminal Lamp Socket Wedge Base Sealed ....................... 6.3 12089040 Terminal M W/P Sealed ............... 6.17 12089045 Assembly Terminal Ring & Washer ................................ 9.2 12089137 Terminal Lamp Socket Wedge Base ..................................... 6.3 12089139 Terminal Lamp Socket Wedge Base ..................................... 6.3 12089188 Terminal F W/P Sealed ................ 6.16 12089236 Terminal F M/P 480 ......................... 7.5 12089240 Assembly Terminal Ring & Washer ................................ 9.2 12089247 Connector 4M M/P 150 (Clip Slot) 2.6 12089248 Connector 4F M/P 150 .................... 2.6 12089263 Assembly Terminal Ring & Washer ................................ 9.2 12089290 Terminal F M/P 150 Pull-To-Seat ... 2.98 12089307 Terminal M W/P Sealed ............... 6.17 12089442 Seal Cable 1W M/P 150 ............... 2.12 12089444 M/P 280 Cable Seal ...................... 2.30 12089496 Assembly Terminal Ring & Washer ................................ 9.2 12089852 Connector Header Assembly 20M MIC/P 100 ............................... 3.15 Terminal Ring ................................... 9.3 Terminal Ring ................................... 7.6 Terminal Ring ................................... 9.3 Terminal Ring ................................... 7.6 Terminal Ring ................................... 9.3 Terminal Ring ................................... 7.6 Terminal Ring ................................... 9.3 Terminal Ring ................................... 9.3 Terminal Ring ................................... 7.6 Terminal Ring ................................... 7.6 Terminal Ring ................................... 7.6 Terminal Ring ................................... 7.6 Terminal Ring ................................... 9.3 Terminal Ring ................................... 9.3 Terminal Ring ................................... 9.3 Terminal Ring ................................... 9.3 Terminal Ring ................................... 9.3 Terminal Ring ................................... 9.3 Connector Assembly 2F W/P ....... 6.18 Terminal F M/P 150 Pull-To-Seat ...................................... 2.98 12103948 Terminal F M/P 480 .......................... 7.5 12103965 Terminal Ring ................................... 7.6 12103974 Connector 5M M/P 150 ................. 2.15 12092030 Terminal Lamp Socket Ground Sealed ................................. 6.3 12092058 Terminal Lamp Socket Wedge Base Sealed ....................... 6.3 12092162 Connector 4F M/P 150 .................... 2.7 12092163 Connector 4M M/P 150 ................... 2.7 12092164 TPA M/P 150 ..................................... 2.7 12092220 MAXI Fuse Module ......................... 7.9 12092231 MAXI Fuse Module ......................... 7.9 12092252 TPA M/P 280 .................................... 2.37 12092254 Connector 6F M/P 280 .................. 2.37 12092320 Connector Header Assembly 24M MIC/P 100W ........................... 3.26 12092328 Electrical Center Base (3 Modules) .................................... 7.15 12092332 Battery Terminal Cover ................ 7.15 12092399 Connector 3F MAXI Fuse ............. 2.65 12092400 Connector 3F MAXI Fuse ............. 2.65 12092401 TPA M/P 800 ................................... 2.65 12092444 Assembly Terminal F MAXI & Spring .............................. 2.62 12092445 Assembly Terminal F MAXI & Spring .............................. 2.62 12092507 Secondary Lock .............................. 7.8 12092605 Connector Assembly 4F M/P 630 Pull-To-Seat .................... 7.31 12092669 Battery Terminal Cover ................ 7.15 12092741 Electrical Center Base (3 Modules) .................................... 7.15 12092748 Position Assurance Device ........ 7.18 12092844 TPA M/P 150 ................................... 2.15 12092886 Connector Header Assembly 24M MIC/P 100 ............................... 3.16 12094429 Terminal Removal Tool ................ 10.8 12094430 Terminal Removal Tool ................ 10.8 12094441 Secondary Lock & TPA Removal Tool ............................... 10.13 12110041 Electrical Center Base (4 Modules) ..................................... 7.15 12110043 Cover Module ................................... 7.8 12110054 TPA Lamp Socket ............................ 6.7 12110057 Connector 2F ................................... 7.28 12110058 Secondary Lock ............................. 7.28 12110075 Connector 6F M/P 280, 630 .......... 2.76 12110088 Connector 24F MIC/P 100 ............. 3.16 12110112 Connector 32F MIC/P 100 ............. 3.17 12110113 Connector 32F MIC/P 100 ............. 3.17 12110114 Connector 32F MIC/P 100 ............. 3.17 12110115 Connector 32F MIC/P 100 ............. 3.17 12110127 Assembly Terminal F MAXI & Spring .............................. 2.62 12110128 Assembly Terminal F MAXI & Spring ................................ 7.6 12110129 MAXI Fuse Assembly Module ...... 7.9 12110155 Strain Relief 24F MIC/P 100W Right Hand ...................................... 3.26 12110179 Connector Assembly 2F M/P 280.1 Pull-To-Seat ................. 2.39 12110206 Connector 24F MIC/P 100 ............. 3.20 12110207 Connector 32F MIC/P 100 ............. 3.18 12110209 Connector Header Assembly 56M MIC/P 100 ............................... 3.21 12110236 Terminal F M/P 150 Pull-To-Seat ...................................... 2.98 12110241 Connector Header Assembly 56M MIC/P 100 ............................... 3.21 12110244 Connector 24F MIC/P 100 ............. 3.20 12110245 Connector 32F MIC/P 100 ............. 3.21 12110246 Terminal Battery Ring ..................... 9.5 12110250 Connector 16F M/P 150 Tangless ... 2.18 12110252 Connector 16M M/P 150 ............... 2.18 12110254 Clip OBD II ...................................... 2.18 12110259 Connector 16F MIC/P 100 ............. 3.14 12110261 Connector Assembly 16M MIC/P 100 ....................................... 3.14 12110290 Clip Connector Rosebud .............. 9.13 12110293 Connector Assembly 3F M/P 150 Sealed ............................. 2.14 12110299 CPA MIC/P 100W ........................... 3.26 12110323 Connector Assembly 32M MIC/P 100 ....................................... 3.18 12110403 Seal Connector 24F MIC/P 100W ... 3.26 12110415 MAXI Fuse Assembly Module ...... 7.9 12110440 Connector 4M M/P 280 ............... 2.106 12110446 Sensor Connector Assembly 2M M/P 150 ...................................... 8.3 12103010 Terminal Battery Ring ................... 9.4 12103014 Terminal Battery Ring ................... 9.4 12103086 Assembly Terminal Ring & Washer ................................ 9.2 12103172 Connector Assembly 2F M/P 630 ........................................... 7.30 12103360 Terminal F M/P 280.1 Pull-To-Seat ................................... 2.30 12103501 Terminal Ring ................................... 9.3 12103502 Terminal Ring ................................... 7.6 12103503 12103504 12103505 12103506 12103507 12103508 12103509 12103510 12103511 12103512 12103513 12103514 12103515 12103516 12103517 12103518 12103519 12103520 12103784 12103881 http://connectors.delphi.com Part Number Index Part # Description ................................... Page 12110485 Connector Assembly 36M MIC/P 100W ................................... 3.28 12110487 Connector 36F MIC/P 100W ......... 3.28 12110488 Retainer 36F MIC/P 100W ............ 3.28 12110489 Seal Cable 36F MIC/P 100W ........ 3.28 12110490 Strain Relief 36F MIC/P 100W ..... 3.28 12110517 Clip Connector Rosebud .............. 9.13 12110539 Connector Assembly 5F M/P 280 FlexLock .......................... 7.30 12110540 TPA M/P 280 ................................... 7.30 12110541 Connector 6F M/P 280 FlexLock .. 7.26 12110542 Secondary Lock ............................ 7.26 12110594 Convenience Center ..................... 7.12 12110595 Secondary Lock ............................ 7.12 12110602 Cover Convenience Center ......... 7.12 12110626 Connector 8F M/P 280 FlexLock 2.106 12110644 Terminal 1F M/P 280 Bus Bar ........ 7.5 12110645 Terminal 1F M/P 280 Bus Bar ........ 7.5 12110646 Terminal 1F M/P 280 Bus Bar ........ 7.5 12110647 Terminal 1F M/P 280 Bus Bar ........ 7.5 12110648 Terminal 1F M/P 280 Bus Bar ........ 7.5 12110649 Terminal 1F M/P 280 Bus Bar ........ 7.5 12110650 Terminal 2F M/P 280 Bus Bar ........ 7.5 12110651 Terminal 3F M/P 280 Bus Bar ........ 7.5 12110652 Terminal 1F M/P 280 Bus Bar ........ 7.5 12110653 Terminal 2F M/P 280 Bus Bar ........ 7.5 12110654 Terminal 3F M/P 280 Bus Bar ........ 7.5 12110655 Terminal 4F M/P 280 Bus Bar ........ 7.5 12110656 Terminal 5F M/P 280 Bus Bar ........ 7.5 12110657 Terminal 1F M/P 280 Bus Bar ........ 7.5 12110658 Terminal 2F M/P 280 Bus Bar ........ 7.5 12110659 Terminal 3F M/P 280 Bus Bar ........ 7.5 12110660 Terminal 4F M/P 280 Bus Bar ........ 7.5 12110661 Terminal 5F M/P 280 Bus Bar ........ 7.5 12110662 Terminal 1F M/P 280 Bus Bar ........ 7.5 12110663 Terminal 1F M/P 280 Bus Bar ........ 7.5 12110664 Terminal 1F M/P 280 Bus Bar ........ 7.5 12110665 Terminal 1F M/P 280 Bus Bar ........ 7.5 12110685 Terminal 1F M/P 280 Bus Bar ........ 7.5 12110686 Terminal 1F M/P 280 Bus Bar ........ 7.5 12110698 Connector 6M M/P 800 ................. 2.65 12110700 Terminal M M/P 800 Tangless .... 2.63 12110708 Terminal 1F M/P 280 Bus Bar ........ 7.4 12110709 Terminal 1F M/P 280 Bus Bar ........ 7.4 12110710 Terminal 1F M/P 280 Bus Bar ........ 7.4 12110711 Terminal 2F M/P 280 Bus Bar ........ 7.4 12110712 Terminal 3F M/P 280 Bus Bar ........ 7.4 12110713 Terminal 2F M/P 280 Bus Bar ........ 7.4 12110714 Terminal 3F M/P 280 Bus Bar ........ 7.4 12110715 Terminal 4F M/P 280 Bus Bar ........ 7.4 12110716 Terminal 5F M/P 280 Bus Bar ........ 7.4 12110717 Terminal 2F M/P 280 Bus Bar ........ 7.4 12110718 Terminal 3F M/P 280 Bus Bar ........ 7.4 12110719 Terminal 4F M/P 280 Bus Bar ........ 7.4 12110720 Terminal 5F M/P 280 Bus Bar ........ 7.4 12110751 Connector Assembly 7F M/P 280 FlexLock Sealed ............ 2.35 12110753 Connector 7M M/P 280 Sealed ... 2.35 12110754 TPA M/P 280 ................................... 2.35 12110782 TPA M/P 280 ................................... 2.36 12110783 Clip Connector ............................... 9.13 12110822 Seal Connector 15F ....................... 2.36 12110842 Terminal F M/P 280 Tangless ...... 2.24 12110843 Terminal F M/P 280 Tangless ...... 2.24 12110844 Terminal F M/P 280 Tangless ...... 2.24 12110845 Terminal F M/P 280 Tangless Sealed ............................ 2.30 12110846 Terminal F M/P 280 Tangless Sealed ............................ 2.30 12110847 Terminal F M/P 280 Tangless Sealed ............................ 2.30 12110853 Terminal F M/P 280 Tangless Sealed ............................ 2.30 Part # Description ................................... Page 12121897 12122523 12122584 12122647 Cavity Plug Insertion Tool ......... 10.12 Terminal Removal Tool ................ 10.8 Cavity Plug Insertion Tool ......... 10.12 Secondary Lock & TPA Removal Tool ............................... 10.13 Cavity Plug Insertion Tool ......... 10.12 Cavity Plug Insertion Tool ......... 10.12 Terminal F M/P 150.2 Pull-To-Seat ................................... 2.12 Terminal F M/P 150.2 Pull-To-Seat ................................... 2.12 Connector 6M M/P 150 ................. 2.16 Terminal Battery Ring .................... 9.4 Terminal Battery Ring .................... 9.4 Terminal Battery Ring .................... 9.4 Terminal Battery Ring .................... 9.4 Terminal F M/P 480 ....................... 2.42 Terminal Lamp Socket Wedge Base W2 Sealed ................ 6.3 Terminal F 56 Series ..................... 9.10 Terminal F 56 Series ..................... 9.10 Terminal F 56 Series ..................... 9.10 Terminal F 56 Series ..................... 9.10 Terminal F 56 Series ..................... 9.10 Terminal F 56 Series ..................... 9.10 Terminal F 56 Series ..................... 9.10 Terminal F 56 Series ..................... 9.10 Terminal F 56 Series ..................... 9.10 Terminal F M/P 630 ......................... 7.5 Terminal F W/P Sealed ................ 6.16 Terminal F W/P Sealed ................ 6.16 Terminal M W/P Sealed ............... 6.17 Terminal M W/P Sealed ............... 6.17 Terminal Lamp Socket Wedge Base W2 Sealed ................ 6.3 Connector Assembly 5F M/P 280 ........................................... 2.38 Seal Cable 1W M/P 150 ............... 2.12 Connector Assembly 3F M/P 630 ........................................... 2.59 Stabilizer 116M M/P Mixed ........ 2.86 TPA M/P 280 ................................... 2.37 Connector Assembly 2F M/P 280 Sealed ............................. 2.32 TPA M/P 150 ................................... 2.21 Connector Assembly 4F M/P 150, 280 ................................... 2.77 Terminal M M/P 280 Sealed ........ 2.31 Crimp Tool ...................................... 10.7 Connector Header Assembly 32M MIC/P 100W ........................... 3.27 Retainer 32F MIC/P 100W ............ 3.27 Retainer 32F MIC/P 100W ............ 3.27 Retainer 32F MIC/P 100W ............ 3.27 Connector 32F MIC/P 100W ......... 3.27 Seal Connector 100W ................... 3.27 Strain Relief 32W MIC/P 100W RH ............................. 3.27 TPA Lamp Socket C2 ...................... 6.8 Terminal Lamp Socket Contact Sealed ................................ 6.3 Terminal Lamp Socket Ground Sealed ................................. 6.3 TPA Lamp Socket B1 ...................... 6.8 Terminal F M/P 280 Tangless ...... 2.24 Connector 2F M/P 280 FlexLock .. 2.26 Connector 2F M/P 280 FlexLock .. 2.26 TPA M/P 280 ................................... 2.26 Connector 8F M/P 280 FlexLock .. 2.106 Electrical Center Base (4 Modules) .................................... 7.15 TPA 6F M/P 150,280 ....................... 2.78 Connector 4M M/P 280 .................. 2.27 12122727 12123162 12124075 12124076 12124107 12124276 12124295 12124296 12124297 12124304 12124471 12124512 12124513 12124515 12124517 12124518 12124519 12124520 12124522 12124523 12124559 12124580 12124581 12124582 12124587 12124598 12124634 12124669 12124685 12124732 12124811 12124819 12124824 12124898 12124977 12125080 12129008 12129021 12129022 12129023 12129025 12129026 12129030 12129051 12129052 12129053 12129057 12129061 12129081 12129082 12129083 12129088 12129121 12129124 12129135 Part # Description ................................... Page 12129136 12129137 12129138 12129140 Connector 4F M/P 280 FlexLock .. 2.27 TPA M/P 280 ................................... 2.27 TPA M/P 280 ................................... 2.27 Connector Assembly 2F M/P 280.1 Pull-To-Seat ................. 2.39 Connector Assembly 2F M/P 280.1 Pull-To-Seat ................. 2.39 Connector 2M M/P 280 ................. 2.26 Connector 2M M/P 280 ................. 2.26 TPA M/P 280 ................................... 2.26 Retainer 24F MIC/P 100W ............ 3.26 Secondary Lock ............................ 2.96 Secondary Lock ............................ 2.96 Terminal Battery Ring .................... 9.7 Terminal Battery Ring .................... 9.5 Connector 24F MIC/P 100W ......... 3.26 Connector Assembly 32M MIC/P 100 ....................................... 3.17 Connector Assembly 32M MIC/P 100 ....................................... 3.17 Connector Assembly 32M MIC/P 100 ....................................... 3.17 Connector Assembly 32M MIC/P 100 ....................................... 3.17 Terminal F M/P 150 Tangless ........ 2.2 Terminal F M/P 280 Tangless Sealed ............................ 2.30 Terminal F M/P 280 Tangless ...... 2.24 Terminal F M/P 280 Tangless ...... 2.24 Terminal Battery Ring .................... 9.5 Terminal Battery Ring .................... 9.5 Terminal Battery Ring .................... 9.5 Terminal Battery Ring .................... 9.7 Terminal F M/P 150 Tangless ........ 2.2 Connector Assembly 2F M/P 280 ........................................... 2.38 Connector 3F M/P 280 FlexLock .. 2.27 Connector 3M M/P 280 ................. 2.27 TPA M/P 280 ................................... 2.27 TPA M/P 280 ................................... 2.27 Terminal F M/P 280 Sealed .......... 2.30 Terminal F M/P 280 ....................... 2.24 Terminal M M/P 280 Sealed ........ 2.31 Terminal M M/P 280 ...................... 2.25 Connector Assembly 4F M/P 280 Sealed ............................. 2.34 Sensor Connector Assembly 2M M/P 150 ...................................... 8.4 Terminal Battery Ring .................... 9.4 Connector 4M M/P 280 Sealed ... 2.34 Connector Assembly 7F M/P 280 FlexLock Sealed ............ 2.35 Connector 7M M/P 280 Sealed ... 2.35 Connector 3M M/P 150 ................. 2.14 Terminal Battery Ring .................... 9.5 Terminal Battery Ring .................... 9.5 Terminal F M/P 280 Tangless ...... 2.24 Secondary Lock ............................ 2.95 Secondary Lock ............................ 2.95 Connector Seal .............................. 2.95 Sensor Connector Assembly M M/P 150 ...................................... 8.14 Connector 6F M/P 280 FlexLock .. 7.26 Connector Assembly 4F M/P 280 FlexLock .......................... 7.30 Assembly Terminal Ring & Washer ................................ 9.2 Convenience Center ..................... 7.17 Secondary Lock ............................ 7.17 Secondary Lock ............................ 7.17 Secondary Lock ............................ 7.17 Secondary Lock ............................ 7.17 Connector 6F M/P 280,630 ........... 2.76 12129142 12129155 12129156 12129157 12129183 12129213 12129214 12129221 12129222 12129225 12129340 12129341 12129342 12129369 12129373 12129409 12129424 12129425 12129433 12129435 12129437 12129465 12129484 12129487 12129489 12129490 12129491 12129492 12129493 12129494 12129497 12129498 12129565 12129596 12129598 12129600 12129613 12129614 12129615 12129628 12129651 12129663 12129669 12129670 12129672 12129691 12129715 12129716 12129822 12129833 12129834 12129835 12129836 12129837 12129842 http://connectors.delphi.com 11.5 Part Number Index Part # Description ................................... Page 12129909 Seal Lamp Socket Wedge Base W3 .............................. 6.4 12129938 Connector 2M M/P 630 ................. 2.54 12129939 Connector 2F M/P 630 .................. 2.54 12129940 TPA M/P 630 ................................... 2.54 12131283 12131285 12131317 12131358 12131359 12131361 12131370 12131372 12131423 12131448 12131455 12131456 12131543 12131592 12143692 12143693 12143694 12146045 12146104 12146281 12146283 12146284 12146286 12146360 12146361 12146362 12146363 12146364 12146365 12146366 12146398 12146401 12146418 12146425 12146429 12146447 12146448 12146464 12146466 12146467 12146471 12146487 12146506 12146564 12146579 12146713 12146718 12146724 12146735 12146736 12146744 12146745 12146805 12146815 12146816 12146817 12146830 12146835 11.6 Connector 4F M/P 150 .................... 2.8 Connector 4M M/P 150 ................... 2.8 Connector 9F Mixed 280, 630 ...... 7.27 Secondary Lock .............................. 2.9 Secondary Lock ............................ 7.28 Secondary Lock .............................. 2.8 Secondary Lock .............................. 2.9 Secondary Lock .............................. 2.8 Terminal F Ducon 0.8 ...................... 5.2 Terminal AF Central Electric Fuseblock ......................................... 7.7 Terminal AF Central Electric Fuseblock ......................................... 7.7 Terminal AF Central Electric Fuseblock ......................................... 7.7 TPA M/P 480 ................................... 2.48 Connector Assembly 3F M/P 480 Sealed ...................................... 2.48 OBD II (3 Ft./915.0) ......................... 2.19 OBD II (8 Ft./2440.0) ....................... 2.19 OBD II (12 Ft./3660.0) ..................... 2.19 Connector Assembly 5F M/P 150 ........................................... 2.15 Cover Inline AutoFuse .................. 7.30 Electrical Center ........................... 7.19 Secondary Lock ............................ 7.19 Secondary Lock ............................ 7.19 Cover Wire Dress .......................... 7.19 Terminal Battery Ring .................... 9.4 Terminal Battery Ring .................... 9.4 Terminal Battery Ring .................... 9.4 Terminal Battery Ring .................... 9.4 Terminal Battery Ring .................... 9.4 Terminal Battery Ring .................... 9.4 Terminal Battery Ring .................... 9.4 Seal Lamp Socket ........................... 6.7 Terminal Battery Ring .................... 9.5 Lamp Socket Wedge Base W2 Right Angle ....................................... 6.7 Terminal Battery Ring .................... 9.4 Terminal Battery Ring .................... 9.4 Terminal F MIC/P 100 ..................... 3.2 Terminal F MIC/P 100 ...................... 3.2 Terminal Battery Ring .................... 9.7 Terminal Battery Ring .................... 9.7 Terminal Battery Ring .................... 9.7 Terminal Battery Ring .................... 9.5 Terminal Battery Ring .................... 9.5 Terminal Battery Ring .................... 9.5 Assembly Terminal 4F MAXI Bus Bar .................................. 7.6 Terminal Battery Ring .................... 9.5 Terminal Battery Ring .................... 9.4 Terminal Battery Ring .................... 9.6 Connector 8M M/P 280 ............... 2.106 Connector 8M M/P 280 ............... 2.106 Terminal Battery Ring .................... 9.5 Terminal Battery Ring .................... 9.4 Terminal Battery Ring .................... 9.4 Secondary Lock ............................. 7.18 Hybrid Module ............................... 7.13 Secondary Lock ............................ 7.13 Secondary Lock ............................ 7.13 Sensor Connector Assembly 2M M/P 150 ...................................... 8.4 Secondary Lock ............................ 7.11 Part # Description ................................... Page 12146836 Connector 30F M/P 280 FlexLock .. 7.11 12146840 Connector 7M M/P 280 Sealed ... 2.35 12146841 Connector Assembly 7F M/P 280 FlexLock Sealed ............ 2.35 12146897 Connector Assembly 2M M/P 150 Sensor ............................. 8.11 12146933 Cover M/P 150 ................................ 2.18 12146947 Secondary Lock .............................. 7.8 12146999 Terminal Battery Ring ..................... 9.5 12147054 Connector 5F M/P 150 ..................... 2.8 12147055 Secondary Lock ............................... 2.8 12147060 TPA Ducon 6.3 ................................ 5.18 12147066 Connector 30M Ducon 150, 280 Sealed .............................. 5.26 12147067 Connector Assembly 2F Ducon 6.3 Sealed .......................... 5.18 12147079 Connector 2F .................................. 7.28 12147098 Secondary Lock ............................ 5.15 12147099 Connector 5F Ducon 4.8 ............... 5.15 12147161 Connector 30F Ducon 150, 280 .... 5.26 12147299 Terminal M Ducon 1.5 .................... 5.7 12147300 Terminal M Ducon 1.5 .................... 5.7 12147301 Terminal M Ducon 2.8 .................. 5.25 12147302 Terminal F Ducon 1.5 ...................... 5.6 12147303 Terminal F Ducon 1.5 ...................... 5.6 12147304 Terminal F Ducon 2.8 .................... 5.24 12147400 Terminal M Ducon 2.8 .................. 5.25 12147451 Terminal F Ducon 2.8 .................... 5.24 12147473 Terminal F Ducon 6.3 Sealed ...... 5.16 12147474 Terminal F Ducon 6.3 Sealed ...... 5.16 12147496 Connector Assembly 10F VF ........ 6.25 12147497 Connector Assembly 15F VF ........ 6.25 12147500 Secondary Lock ............................ 6.25 12147596 Terminal F Ducon 4.8 .................... 5.14 12147597 Terminal F Ducon 4.8 .................... 5.14 12147875 Harness Clip .................................. 9.15 12150547 12150860 12151193 12151194 12151195 12152019 12152395 12155975 12157735 12157736 12157739 12157740 12157764 12158095 12158096 12158097 12158098 12158100 12158101 12158104 12158456 12158457 12160209 12160210 12160222 12160223 12160229 12160231 12160232 12160233 12160242 Cavity Plug Removal Tool .......... 10.12 Terminal Removal Tool ................ 10.8 Terminal Removal Tool ................ 10.9 Terminal Removal Tool ................ 10.9 Terminal Removal Tool ................ 10.9 Retainer Removal Tool ............... 10.13 Terminal Removal Tool ................ 10.9 Crimp Tool ...................................... 10.7 Terminal F VF 280 .......................... 6.22 Terminal F VF 280 .......................... 6.22 Terminal F DS 280 Sealed ............ 6.26 Terminal F DS 280 Sealed ............ 6.26 Terminal VF 6.3 Central Electric Fuse Block .......... 7.7 Connector 20F Ducon 1.5, 2.8, 4.8 Sealed ............ 5.23 Secondary Lock ............................ 5.23 Terminal F Ducon 1.5 Sealed ...... 5.20 Terminal F Ducon 2.8 Sealed ...... 5.10 Connector 4F .................................. 7.28 Secondary Lock ............................ 7.28 Terminal M Ducon 1.5 Sealed ..... 5.21 Connector Assembly 3F DS Sealed ....................................... 6.27 Connector Assembly 5F DS Sealed ....................................... 6.27 Cover Battery Connection ............. 9.7 Cover Battery Connection ............. 9.7 Terminal F M/P 150 Sealed .......... 2.12 Terminal F M/P 150 Sealed .......... 2.12 Terminal Battery Ring .................... 9.5 Terminal Battery Ring .................... 9.4 Terminal Battery Ring .................... 9.5 Terminal Battery Ring .................... 9.5 Terminal Battery Ring .................... 9.5 Part # Description ................................... Page 12160244 Sensor Connector Assembly 2M M/P 150 ...................................... 8.5 12160245 Sensor Connector Assembly 2M M/P 150 ...................................... 8.5 12160246 Sensor Connector Assembly 2M M/P 150 ...................................... 8.6 12160277 Cover Shipping .............................. 7.16 12160281 Terminal Battery Ring .................... 9.5 12160386 Assembly Lamp Socket B1 Base Right Angle ...................... 6.8 12160390 Assembly Lamp Socket C2 Base Right Angle ....................... 6.8 12160392 Assembly Lamp Socket C2 BSE ... 6.8 12160393 Lamp Socket Wedge Base W3 Right Angle .............................. 6.4 12160394 Lamp Socket Wedge Base W3 Right Angle .............................. 6.4 12160395 Lamp Socket Wedge Base W3 Right Angle .............................. 6.4 12160437 TPA OBD II ...................................... 2.18 12160443 Terminal Battery Ring .................... 9.5 12160446 Assembly Header Connector 10M M/P 150 ................................ 2.103 12160504 Hybrid Module 36F M/P 280 FlexLock .......................... 7.12 12160541 Secondary Lock ............................ 7.12 12160635 Terminal 1F M/P 280 Bus Bar ........ 7.4 12160636 Terminal 1F M/P 280 Bus Bar ........ 7.4 12160637 Terminal 1F M/P 280 Bus Bar ........ 7.4 12160638 Terminal 1F M/P 280 Bus Bar ........ 7.4 12160640 Terminal 1F M/P 280 Bus Bar ........ 7.4 12160641 Terminal 1F M/P 280 Bus Bar ........ 7.4 12160642 Terminal 1F M/P 280 Bus Bar ........ 7.4 12160643 Terminal 1F M/P 280 Bus Bar ........ 7.4 12160644 Terminal 1F M/P 280 Bus Bar ........ 7.4 12160645 Terminal 1F M/P 280 Bus Bar ........ 7.4 12160646 Terminal 1F M/P 280 Bus Bar ........ 7.4 12160648 Terminal 2F M/P 280 Bus Bar ........ 7.4 12160649 Terminal 2F M/P 280 Bus Bar ........ 7.4 12160650 Terminal 2F M/P 280 Bus Bar ........ 7.4 12160652 Terminal 3F M/P 280 Bus Bar ........ 7.4 12160653 Terminal 3F M/P 280 Bus Bar ........ 7.4 12160654 Terminal 3F M/P 280 Bus Bar ........ 7.4 12160655 Terminal 3F M/P 280 Bus Bar ........ 7.4 12160657 Terminal 4F M/P 280 Bus Bar ........ 7.4 12160658 Terminal 4F M/P 280 Bus Bar ........ 7.4 12160660 Terminal 5F M/P 280 Bus Bar ........ 7.4 12160661 Terminal 5F M/P 280 Bus Bar ........ 7.4 12160662 Terminal 6F M/P 280 Bus Bar ........ 7.4 12160663 Terminal 1F M/P 280 Bus Bar ........ 7.4 12160664 Terminal 3F M/P 280 Bus Bar ........ 7.4 12160665 Terminal 1F M/P 280 Bus Bar ........ 7.4 12160666 Terminal 2F M/P 280 Bus Bar ........ 7.4 12160667 Terminal 1F M/P 280 Bus Bar ........ 7.4 12160674 Shunt 3M M/P 280 MAXI/MINI ... 7.13 12160677 Secondary Lock ............................ 7.18 12160678 Secondary Lock ............................ 7.18 12160679 Secondary Lock ............................ 7.18 12160759 Bolt Stud Hex Head ...................... 7.19 12160765 Cover Electrical Center ............... 7.19 12160777 Assembly Header Connector 56M MIC/P 100 ............................... 3.21 12160778 Connector 24F MIC/P 100 ............. 3.21 12160779 Connector 32F MIC/P 100 ............. 3.21 12160809 Shroud ............................................. 2.95 12160829 MAXI Fuse Assembly Module ...... 7.9 12160855 Assembly Sensor Temperature Transmission .................................. 8.13 12160861 Assembly Header Connector 64M MIC/P 100W ........................... 3.22 12160893 Connector 1F M/P 800 MAXI Fuse ...................................... 2.64 12160894 Connector 1M M/P 800 FlexLock MAXI .............................. 2.64 http://connectors.delphi.com Part Number Index Part # Description ................................... Page Part # 12160895 12160897 12160906 12160947 12160959 TPA M/P 800 ................................... 2.64 Cover Convenience Center ......... 7.10 Cover Convenience Center ......... 7.17 Sensor Temp Discharge Air .......... 8.8 Connector 30M M/P 280, 480 Sealed .............................. 2.93 Terminal Battery Ring .................... 9.5 Terminal Battery Ring .................... 9.5 Terminal Battery Ring .................... 9.5 Terminal F M/P 150.2 Pull-To-Seat ................................... 2.12 CPA Slide Lock Assist .................. 2.36 Connector 15F M/P 280 FlexLock Sealed ........................... 2.36 Connector 15M M/P 280 Sealed .. 2.36 Assembly Shroud & Gasket ........ 2.95 Connector 2M M/P 150 Sealed ... 2.14 Connector Assembly 2F M/P 150 ........................................... 2.21 M/P 480 Cable Seal ...................... 2.46 Terminal Ring ................................... 9.3 Terminal Ring ................................... 9.3 Terminal Ring ................................... 9.3 Connector 4M M/P 150 Sealed ... 2.15 Connector Assembly 4F M/P 150 Sealed ............................. 2.15 Connector Assembly 3F M/P 150.2 Pull-To-Seat ................. 2.22 Connector Assembly 3F M/P 150.2 Pull-To-Seat ................. 1.11 Connector Assembly 4F M/P 150.2 Pull-To-Seat ................. 2.22 Connector Assembly 4F M/P 150.2 Pull-To-Seat ................. 1.11 Connector Assembly 4F M/P 150.2 Pull-To-Seat ................. 1.11 Connector Assembly 4F M/P 150.2 Pull-To-Seat ................. 2.22 Connector Assembly 2F M/P 150.2 Pull-To-Seat ................. 2.22 Connector Assembly 2F M/P 150.2 Pull-To-Seat ................. 1.11 Connector Assembly 2F M/P 150.2 Pull-To-Seat ................. 1.11 Connector Assembly 2F M/P 150.2 Pull-To-Seat ................. 2.22 Connector Assembly 2F M/P 150.2 Pull-To-Seat ................. 2.22 Connector Assembly 2F M/P 150.2 Pull-To-Seat ................. 2.22 Connector Assembly 6F M/P 150.2 Pull-To-Seat ................. 2.22 Connector Assembly 2F M/P 150.2 Pull-To-Seat ................. 2.22 Connector Assembly 2F M/P 150.2 Pull-To-Seat ................. 2.22 Connector Assembly 2F M/P 150.2 Pull-To-Seat ................. 2.22 Connector Assembly 2F M/P 150.2 Pull-To-Seat ................. 2.22 Lamp Socket Wedge Base W2 ..... 6.6 Lamp Socket Wedge Base W2 ..... 6.6 Connector 6F M/P 280, 630 .......... 2.76 Connector Assembly 6F M/P 150.2 Pull-To-Seat ................. 2.22 Connector Assembly 6F M/P 150.2 Pull-To-Seat ................. 2.22 Connector Assembly 3F M/P 150.2 Pull-To-Seat ................. 1.11 Connector Assembly 3F M/P 150.2 Pull-To-Seat ................. 2.22 TPA M/P 630 ................................... 2.76 TPA M/P 280 ................................... 2.76 TPA M/P 630 ................................... 2.76 Connector 2M M/P 150 Sealed ... 2.14 12162365 12162412 12162413 12162512 12162527 12162573 12162595 12162596 12162597 12162932 12161119 12161133 12161170 12161184 12161185 12161186 12161187 12161191 12162000 12162017 12162068 12162098 12162099 12162100 12162102 12162144 12162182 12162185 12162188 12162189 12162190 12162191 12162193 12162194 12162195 12162197 12162198 12162199 12162210 12162215 12162216 12162217 12162218 12162222 12162223 12162229 12162260 12162261 12162279 12162280 12162299 12162300 12162301 12162343 Description ................................... Page Cover Electrical Center ............... 7.19 Stabilizer 25M M/P ....................... 2.84 Stabilizer 17M M/P ....................... 2.84 Connector 3F M/P 480 .................. 2.49 Shroud Sliding ............................... 2.96 Stabilizer 78M M/P ....................... 2.96 Terminal F M/P 280 ....................... 2.24 Terminal F M/P 280 ....................... 2.24 Terminal F M/P 280 ....................... 2.24 Assembly Terminal Ring & Washer ................................ 9.2 12162998 Assembly Connector 9F M/P 280, 630 ................................... 7.27 12176387 12176388 12176389 12176445 12176446 12176460 12176462 12176469 12176473 12176475 12176478 12176513 12176593 12176640 12176836 12176852 12176853 12176865 12177082 12177145 12177161 12177163 12177296 12177297 12177298 12177299 12180082 12184934 12184935 12184963 12185000 12185004 12185005 12185008 12185009 12185026 12185027 12185079 12185080 12185081 12185082 12185083 12185085 12185088 12185126 12185129 12185227 Terminal F M/P 280 Sealed .......... 2.30 Terminal F M/P 280 Sealed .......... 2.30 Terminal F M/P 280 Sealed .......... 2.30 GT 280 Female Connector Assembly Unsealed ...................... 1.14 GT 280 Female Connector Assembly Unsealed ...................... 1.14 Connector 12F GT 150 Splice Saver ..................... 6.11 TPA 12F GT 150 .............................. 6.11 Assembly CAP 2-6M GT 150 Splice Saver ..................... 6.11 Connector 4-3F M/P 280 Splice Saver ................... 6.11 TPA 12F M/P 280 ............................ 6.11 Assembly CAP 4-3M M/P 280 Splice Saver ................... 6.11 TPA 12W M/P 280 .......................... 6.12 Terminal Battery Ring .................... 9.5 Spacer Lock ................................... 2.36 GT 280 Female Connector Assembly Unsealed ...................... 1.14 Terminal Lamp Socket Wedge Base ..................................... 6.3 Terminal Lamp Socket Wedge Base ..................................... 6.3 TPA M/P 280 ................................... 2.36 TPA M/P 150 ................................... 2.17 Base Fuseblock MINI 56F ............. 7.8 Lamp Socket Insert w/Terminals .. 6.4 Lamp Socket Insert w/Terminals .. 6.4 Terminal Battery Positive .............. 9.6 Terminal Battery Negative ............ 9.6 Terminal Battery Positive .............. 9.6 Terminal Battery Negative ............ 9.6 Retainer Removal Tool ............... 10.13 Connector 15M Ducon 1.5 ............. 5.9 Secondary Lock .............................. 5.9 Connector 12M Ducon 1.5 ............. 5.8 TPA Ducon 2.8 ................................ 5.12 Connector 11F Ducon 2.8, 4.8 Sealed ................... 5.22 Secondary Lock ............................ 5.22 Terminal F Ducon 2.8 Sealed ...... 5.10 Terminal F Ducon 4.8 Sealed ...... 5.20 Connector 2F Ducon 2.8 Sealed .. 5.13 TPA Ducon 2.8 ................................ 5.13 Ring Ducon ..................................... 5.27 Secondary Lock .............................. 5.9 Connector 15F Ducon 1.5 ............... 5.9 Connector Ring Ducon ................. 5.27 Two Position Carrier .................... 9.16 Connector 9M Ducon 1.5 ............... 5.8 Connector 30F Ducon 1.5, 2.8 ...... 5.27 Connector 6M Ducon 2.8 Sealed ............................................. 5.12 Terminal M Ducon 2.8 Sealed ..... 5.11 Terminal F Ducon 4.8 .................... 5.14 Part # Description ................................... Page 12185235 12185236 12185237 12185243 12185268 Terminal M Ducon 4.8 Sealed ..... 5.21 Terminal M Ducon 4.8 Sealed ..... 5.21 Terminal M Ducon 2.8 Sealed ..... 5.11 Secondary Lock ............................ 6.25 Terminal VF 6.3 Central Electric Fuse Block ....................................... 7.7 Terminal VF 6.3 Central Electric Fuse Block ....................................... 7.7 Holder Ducon ................................. 5.22 Connector 11M Ducon 2.8, 4.8 Sealed ................... 5.22 Cover M/P 150 ................................ 2.18 Connector 16F M/P 150 ................ 2.18 Connector 12F Ducon 1.5 ............... 5.8 Connector 10F VF .......................... 6.25 Terminal F Ducon 4.8 Sealed ...... 5.20 Connector 5M M/P 150 ................... 2.8 Fuse Extractor ............................... 7.20 Assembly Header Connector 32M MIC/P 100W ........................... 3.27 Assembly Header Connector 32M MIC/P 100W ........................... 3.27 Terminal Lamp Socket Wedge Base Sealed ....................... 6.3 Connector Assembly 6F M/P 150, 280 Sealed ..................... 2.78 Clip Connector ............................... 9.13 Connector 5M M/P 280 Sealed ... 2.34 Stabilizer 56M ............................... 2.85 12185269 12185277 12185278 12185279 12185280 12185284 12185521 12185550 12185636 12185643 12186041 12186043 12186320 12186347 12186353 12186400 12186869 12191005 Terminal Battery Ring .................... 9.6 12191050 Assembly Header Connector 40M MIC/P 100 ............................... 3.19 12191057 Terminal Ring ................................... 9.2 12191140 Assembly Header Connector 48M MIC/P 100 ............................... 3.20 12191152 GT 150 Cable Seal ........................... 1.6 12191153 GT 150 Cable Seal ........................... 1.6 12191154 GT 280 Cable Seal ......................... 1.38 12191155 GT 150 Cable Seal ......................... 1.10 12191156 GT 280 Cable Seal ......................... 1.38 12191157 Assembly Seal Cable 1W GT ...... 1.38 12191216 Connector 12F GT 150 Splice Saver ..................... 6.11 12191217 Assembly CAP 12M GT 150 Splice Saver ..................... 6.11 12191220 Terminal Battery Ring .................... 9.4 12191221 GT 280 Cable Seals ....................... 1.18 12191222 GT 280 Cable Seals ....................... 1.18 12191223 GT 280 Cable Seals ....................... 1.18 12191231 Seal Cable ........................................ 9.8 12191235 Seal Cable 1W GT ......................... 1.18 12191243 Lamp Socket Wedge Base W3 ..... 6.5 12191293 Assembly Header Connector 64M MIC/P 100 ............................... 3.22 12191375 Connector 16F MIC/P 100 ............. 3.22 12191461 Terminal Battery Ring .................... 9.6 12191487 Connector Assembly 38M M/P 280, 630 ................................... 2.95 12191497 Electrical Center Base (1 Module) ...................................... 7.14 12191522 TPA Lamp Socket ............................ 6.7 12191544 Module MINI Fuse 40F ................... 7.8 12191773 Terminal Battery Ring .................... 9.6 12191787 Terminal Battery Ring .................... 9.6 12191811 Terminal F GT 150 ............................ 1.2 12191812 Terminal F GT 150 ............................ 1.2 12191818 Terminal F GT 150 Sealed .............. 1.6 12191819 Terminal F GT 150 Sealed .............. 1.6 12191847 Hybrid Assembly Module ............ 7.13 12191848 Assembly Fuseblock F MINI, MAXI .................................... 7.13 12191849 Secondary Lock ............................ 7.13 http://connectors.delphi.com 11.7 Part Number Index Part # Description ................................... Page 12191900 Connector 12F GT 150 Splice Saver Sealed ........ 6.14 12191901 TPA 12F GT 150 Splice Saver ...... 6.14 12191904 Assembly CAP 12M GT 150 Splice Saver ..................... 6.14 12191905 Connector 3-4F GT 150 Splice Saver Sealed ........ 6.14 12191908 Assembly CAP 3-4M GT 150 Splice Saver ..................... 6.14 12191910 Connector 6F GT 150 Splice Saver Sealed ........ 6.14 12191911 TPA 6F GT 150 Splice Saver ........ 6.14 12191914 Assembly Cap 6M GT 150 Splice Saver ..................... 6.14 12196895 Connector Assembly 2F DS Sealed ....................................... 6.27 12197134 Cover Ducon .................................. 5.22 12197559 Terminal F VF 280 .......................... 6.22 12198103 Terminal F DS 280 Sealed ............ 6.26 12198151 Terminal F VF 280 .......................... 6.22 12198198 Plug Cavity ....................................... 9.8 12198409 Connector Assembly 9F VF .......... 6.23 12198533 Secondary Lock .............................. 5.8 13510085 Connector Assembly 2F GT 150 Sealed .................................. 1.8 13510099 Connector Assembly 2M GT 150 Sealed .................................. 1.8 13511131 GT 150 Female Connector Assembly Sealed ............................ 1.6 13511134 GT 150 Female Connector Assembly Sealed ............................ 1.6 13512092 GT 150 Female Connector Assembly Sealed ............................ 1.6 13513467 MicroHVT 1R 4F ............................. 4.50 13513468 MicroHVT 1R 8F w/CPA ............... 4.54 13513469 MicroHVT Female w/CPA ............ 4.50 13513470 MicroHVT 1R 8F w/CPA ............... 4.54 13513473 MicroHVT 4F Secondary Lock .... 4.50 13513474 MicroHVT 6F Secondary Lock .... 4.52 13513475 MicroHVT 8F Secondary Lock .... 4.54 13516905 Connector Assembly 16F GT 150 .. 1.5 13516907 Connector Assembly 16M GT 150 ..1.5 13517352 GT 280 Female Connector Assembly Sealed .......................... 1.18 13518845 Connector Assembly 2F GT 280 Sealed ................................ 1.20 13518847 Connector Assembly 2M GT 280 Sealed ................................ 1.20 13519047 Connector Assembly 3F GT 150 Sealed .................................. 1.8 13519049 Connector Assembly 3M GT 150 Sealed .................................. 1.8 13519051 Connector Assembly 5F GT 150 Sealed .................................. 1.8 13519053 Connector Assembly 5M GT 150 Sealed .................................. 1.8 13520382 GT 150 Female Connector Assembly Unsealed USCAR .......... 1.2 13521455 Connector Assembly 3F GT 280 Sealed ................................ 1.20 13521457 Connector Assembly 3M GT 280 Sealed ................................ 1.20 13521459 Connector Assembly 4F GT 280 Sealed ................................ 1.20 13521461 Connector Assembly 4M GT 280 Sealed ................................ 1.20 13521463 Connector Assembly 5F GT 280 Sealed ................................ 1.20 13521465 Connector Assembly 5M GT 280 Sealed ................................ 1.20 13521467 Connector Assembly 6F GT 280 Sealed ................................ 1.20 11.8 Part # Description ................................... Page 13521469 Connector Assembly 6M GT 280 Sealed ................................ 1.20 13521472 Connector Assembly 8F GT 150 .... 1.5 13521474 Connector Assembly 8M GT 150 .. 1.5 13521476 Connector Assembly 14F GT 150 .. 1.5 13521478 Connector Assembly 14M GT 150 . 1.5 13523064 Connector Assembly 12F GT 280 1.17 13526678 GT 150 Female Terminal Unsealed .......................................... 1.2 13526680 GT 150 Female Terminal Unsealed .......................................... 1.2 13530777 Connector Assembly 12F GT 150 Sealed .................................. 1.9 13531954 MicroHVT 1R 4F ............................. 4.50 13531958 MicroHVT 1R 4F w/CPA ............... 4.50 13542790 GT 150 Female Connector Assembly .......................................... 1.6 13577943 Passthrough Shroud ..................... 2.93 13583664 GT 150 Female Connector Assembly Unsealed USCAR .......... 1.2 13586106 GT 150 Female Connector Assembly Unsealed USCAR .......... 1.2 13586110 GT 150 Female Connector Assembly Unsealed USCAR .......... 1.2 13586114 GT 150 Female Connector Assembly Unsealed USCAR .......... 1.2 13586118 GT 150 Female Connector Assembly Unsealed USCAR .......... 1.2 13586122 GT 150 Female Connector Assembly Unsealed USCAR .......... 1.2 13586126 GT 150 Female Connector Assembly Unsealed USCAR .......... 1.2 13586130 GT 150 Female Connector Assembly Unsealed USCAR .......... 1.2 13586134 GT 150 Female Connector Assembly Unsealed USCAR .......... 1.2 13586138 GT 150 Female Connector Assembly Unsealed USCAR .......... 1.2 15300002 15300003 15300014 15300015 15300016 15300027 15304621 15304622 15304690 15304692 15304694 15304695 15304701 15304702 15304710 15304711 15304712 15304713 15304715 15304716 15304717 15304718 15304719 15304720 15304722 15304723 15304724 Connector 2M M/P 280 Sealed ... 2.33 Connector 3M M/P 280 ................. 2.33 TPA M/P 280 ................................... 2.33 TPA M/P 280 ................................... 2.33 TPA M/P 280 ................................... 2.34 Connector Assembly 2F M/P 280 Sealed ............................. 2.33 Terminal Lamp Socket Ground Sealed ................................. 6.3 Terminal Lamp Socket Contact Sealed ................................ 6.3 Connector 18F ................................ 1.34 Connector 18F GT 150, 280 ........... 1.34 TPA F GT 150, 280 .......................... 1.34 TPA M GT 150, 280 ......................... 1.34 Terminal M GT 150 .......................... 1.3 Terminal M GT 150 .......................... 1.3 Terminal F GT 280 .......................... 1.14 Terminal F GT 280 .......................... 1.14 Terminal F GT 280 .......................... 1.14 Terminal F GT 280 .......................... 1.14 Terminal F GT 280 Sealed ............ 1.38 Terminal F GT 280 Sealed ............ 1.38 Terminal F GT 280 Sealed ............ 1.38 Terminal F GT 280 Sealed ............ 1.18 Terminal F GT 280 Sealed ............ 1.18 Terminal F GT 280 Sealed ............ 1.18 Terminal M GT 280 ........................ 1.15 Terminal M GT 280 ........................ 1.15 Terminal M GT 280 ........................ 1.15 Part # Description ................................... Page 15304725 15304727 15304728 15304729 15304730 15304731 15304732 15304841 15304842 15304850 15304876 15304878 15304903 15304904 15304905 15304908 15304912 15304913 15305118 15305119 15305152 15305169 15305170 15305171 15305288 Terminal M GT 280 ........................ 1.15 Terminal M GT 280 Sealed .......... 1.39 Terminal M GT 280 Sealed .......... 1.39 Terminal M GT 280 Sealed .......... 1.39 Terminal M GT 280 Sealed .......... 1.39 Terminal M GT 280 Sealed .......... 1.39 Terminal M GT 280 Sealed .......... 1.39 TPA 40M GT 150, 280 ..................... 1.37 TPA 40F GT 150, 280 ....................... 1.37 Terminal Battery Ring .................... 9.5 Cover Battery Connection ............. 9.7 Cover Battery Connection ............. 9.7 TPA 20M GT 150, 280 ..................... 1.41 TPA 20F GT 150, 280 ...................... 1.41 Seal Connector .............................. 1.41 Connector 30F GT 150, 280 ........... 1.36 TPA 30M GT 150, 280 ..................... 1.36 TPA 30F GT 150, 280 ...................... 1.36 Terminal Battery Positive .............. 9.6 Terminal Battery Negative ........... 9.6 Cover Electrical Center ............... 7.13 Plug Cavity GT ............................... 1.10 Plug Cavity GT ............................... 1.19 Plug Cavity GT ................................. 1.7 Connector 2-6F M/P 280 Splice Saver ................... 6.12 Assembly CAP 2-6M M/P 280 Splice Saver ................... 6.12 Connector 12F M/P 280 Splice Saver ................... 6.12 Assembly CAP 12M M/P 280 Splice Saver ................... 6.12 Connector 12F M/P 280 Splice Saver ................... 6.12 Assembly CAP 12M M/P 280 Splice Saver ................... 6.12 Connector 12F M/P 280 Splice Saver ................... 6.12 Assembly Cap 12M M/P 280 Splice Saver ................... 6.12 Seal Cable 1W GT ......................... 1.10 TPA Lamp Socket Wedge Base W3 .............................. 6.5 Terminal Battery Ring .................... 9.5 Terminal Battery Ring .................... 9.6 15305289 15305291 15305292 15305294 15305295 15305297 15305298 15305351 15305473 15305504 15305508 15313892 15317321 15317322 15317323 15317325 15317326 15317352 15317380 15317832 15318209 Stabilizer Removal Tool ............. 10.13 Lever Lock GT ............................... 1.35 Connector 22M GT 150, 280 ......... 1.35 TPA 22W GT 150, 280 .................... 1.35 Connector 22F GT 150, 280 ........... 1.35 TPA 22W GT 150, 280 .................... 1.35 Stabilizer 38M ............................... 2.95 Connector 38M GT 150, 280 Sealed ........................ 1.41 Lever Lock GT ................................ 1.34 Connector 16F M/P 150 Tangless 2.18 Lamp Socket Wedge Base W2 ..... 6.7 O-Ring ............................................... 6.7 Connector 40M GT 150, 280 ......... 1.44 Connector 30M GT 150, 280 ......... 1.43 Terminal Battery Ring .................... 9.5 Terminal M GT 150 Flex Circuit ... 1.42 Terminal M GT 280 Flex Circuit ... 1.42 TPA 30W GT 150, 280 Flex Circuit ................ 1.43 CPA GT .............................................. 1.4 Terminal Battery Ring .................... 9.6 15324032 15324063 15324070 15324332 Cover Convenience Center ........... 7.8 TPA M/P 280 ................................... 2.34 TPA M/P 150 ..................................... 2.4 TPA M/P 280 ................................. 2.106 15317550 15317575 15317651 15317652 15317694 15317735 15317798 15317814 15317815 15317828 http://connectors.delphi.com Part Number Index Part # Description ................................... Page 15324428 Assembly Insert Wedge Base W2 .............................. 6.7 15324456 TPA M/P 280 ................................... 2.37 15324525 TPA M/P 150 ................................... 2.16 15324722 TPA Lamp Socket ............................ 6.6 15324764 Secondary Lock M/P 280, 480, 630 ........................... 2.85 15324857 TPA M/P 280 ................................... 2.34 15324946 Assembly Lamp Socket Wedge Base W2 .............................. 6.7 15324973 Assembly Seal Cable M/P 150 .... 2.12 15324974 Assembly Seal Cable M/P 150 .... 2.12 15324975 Assembly Seal Cable M/P 150 .... 2.12 15324976 Assembly Seal Cable M/P 150 .... 2.12 15324980 Assembly Seal Cable M/P & W/P ..................................... 2.30 15324981 Assembly Seal Cable M/P & W/P ..................................... 2.30 15324982 Assembly Seal Cable M/P&W/P ........................................ 2.30 15324983 Assembly Seal Cable M/P & W/P ..................................... 2.30 15324984 Assembly Seal Cable M/P & W/P ..................................... 2.30 15324985 Assembly Seal Cable 1W M/P & W/P ..................................... 2.30 15324987 Assembly Seal Cable M/P 480 .... 2.46 15324988 Assembly Seal Cable M/P 480 .... 2.46 15324989 Assembly Seal Cable M/P 480 .... 2.46 15324990 Assembly Seal Cable M/P 480 .... 2.46 15324991 Assembly Seal Cable M/P 480 .... 2.46 15324992 Assembly Seal Cable M/P 480 .... 2.46 15324993 Assembly Seal Cable M/P 630 .... 2.56 15324994 Assembly Seal Cable M/P 630 .... 2.56 15324995 Assembly Seal Cable M/P 630 .... 2.56 15324996 Assembly Seal Cable 1W M/P 630 ........................................... 2.56 15324997 Assembly Seal Cable M/P 630 .... 2.56 15326004 Terminal F GT 280 Sealed ............ 1.18 15326063 Connector 22F GT 150, 280 ........... 1.35 15326064 Connector 22M GT 150, 280 ......... 1.35 15326082 Connector Assembly 18F Mixed GT 150/280 .......................... 1.26 15326084 Connector Assembly 16F GT 150, 280 Sealed ........................ 1.30 15326085 Connector Assembly 16M GT 150, 280 Sealed ........................ 1.30 15326177 Stabilizer 40M GT ......................... 1.44 15326266 Terminal F GT 150 Sealed ............ 1.10 15326267 Terminal F GT 150 Sealed ............ 1.10 15326268 Terminal M GT 150 Sealed ............ 1.7 15326269 Terminal M GT 150 Sealed ............ 1.7 15326290 Lamp Socket Wedge Base Right Angle ...................................... 6.4 15326291 Lamp Socket Wedge Base Right Angle ...................................... 6.4 15326386 Sensor Connector Assembly 2M M/P 150 .................................... 8.10 15326389 Connector Assembly 5F GT 150 .. 1.12 15326416 GT Mating Connector ................... 1.43 15326556 Connector Assembly 3F GT 150 Sealed ............................... 1.13 15326559 Connector Assembly 4F GT 150 .. 1.12 15326654 Connector Assembly 8F GT 280 Sealed ................................ 1.21 15326655 Connector Assembly 8M GT 280 Sealed ................................ 1.21 15326660 Connector Assembly 10F GT 280 Sealed ................................ 1.21 15326661 Connector Assembly 10M GT 280 Sealed ................................ 1.21 15326666 Connector Assembly 16F GT 280 Sealed ................................ 1.21 15326667 Connector Assembly 16M GT 280 Sealed ................................ 1.21 Part # Description ................................... Page 15326678 Connector Assembly 2M GT 280 Sealed ................................ 1.20 15326762 Connector 30M GT 150 ................. 1.36 15326799 Lever Lock GT ................................ 1.36 15326835 Connector Assembly 8F GT 150 Sealed .................................. 1.9 15326840 Connector Assembly 8M GT 150 Sealed .................................. 1.9 15326842 Connector Assembly 10F GT 150 Sealed .................................. 1.9 15326847 Connector Assembly 10M GT 150 Sealed .................................. 1.9 15326854 Connector Assembly 12M GT 150 Sealed .................................. 1.9 15326856 Connector Assembly 14F GT 150 Sealed .................................. 1.9 15326861 Connector Assembly 14M GT 150 Sealed .................................. 1.9 15326863 Connector Assembly 16F GT 150 Sealed .................................. 1.9 15326868 Connector Assembly 16M GT 150 Sealed .................................. 1.9 15326870 Connector Assembly 2F GT 280 ... 1.16 15326874 Connector Assembly 2M GT 280 . 1.16 15326877 Connector Assembly 3F GT 280 ... 1.16 15326881 Connector Assembly 3M GT 280 . 1.16 15326886 Connector Assembly 4F GT 280 ... 1.16 15326890 Connector Assembly 4M GT 280 . 1.16 15326893 Connector Assembly 5F GT 280 .. 1.16 15326897 Connector Assembly 5M GT 280 . 1.16 15326900 Connector Assembly 6F GT 280 ... 1.16 15326904 Connector Assembly 6M GT 280 1.16 15326910 Connector Assembly 12F GT 280 Sealed ................................ 1.21 15326915 Connector 12M GT 280 Sealed .... 1.21 15326917 Connector Assembly 14F GT 280 Sealed ................................ 1.21 15326922 Connector 14M GT 280 Sealed ... 1.21 15326931 Connector Assembly 10F GT 280 . 1.17 15326935 Connector Assembly 10M GT 280 ............................................... 1.17 15326939 Connector Assembly 12 F Mixed 150/280 Sealed .................. 1.30 15326942 Connector Assembly 12M GT 280 .............................................. 1.17 15326945 Connector Assembly 14F GT 280 1.17 15326949 Connector Assembly 14M GT 280 ..................................... 1.17 15326952 Connector Assembly 16F GT 280 . 1.17 15326956 Connector Assembly 16M GT 280 .............................................. 1.17 15327126 Seal Cable ........................................ 9.9 15327153 Cover Ducon .................................. 5.28 15327154 Connector Module 1, 16M Ducon Sealed ................................ 5.28 15327155 Connector Module 2, 16M Ducon Sealed ................................ 5.28 15327159 Terminal M Ducon 0.8 .................... 5.3 15327160 Connector 40F Ducon Sealed ..... 5.28 15327164 Connector Ring Ducon ................. 5.28 15327190 Connector 8F Ducon 0.8 ................. 5.5 15327192 Terminal F DS 280 Sealed ............ 6.26 15327221 Connector Assembly 12F VF ........ 6.23 15327398 Terminal F VF 630 .......................... 6.22 15327399 Terminal F VF 630 .......................... 6.22 15327400 Terminal F VF 630 .......................... 6.22 15327416 Connector 26F VF .......................... 6.24 15327622 Assembly Module 8F .................... 7.24 15327625 Connector 1F .................................. 7.25 15327626 Connector 1F .................................. 7.24 15327627 Connector 2F .................................. 7.25 15327628 Connector 3F .................................. 7.25 15327645 Connector 16F OBDII .................... 7.22 15327646 TPA .................................................. 7.22 Part # Description ................................... Page 15327654 Connector Module 1, 16F Ducon Sealed ................................ 5.28 15327655 Connector Module 2, 16F Ducon Sealed ................................ 5.28 15327694 Module Cover ................................ 7.25 15327747 Conduit TPA M/P 280 .................... 2.33 15327799 Conduit TPA M/P 150 .................... 2.14 15327859 Seal Cable ........................................ 9.8 15327863 Seal Cable ........................................ 9.8 15327864 Seal Cable ........................................ 9.9 15327913 Seal Cable ........................................ 9.8 15327918 Seal Cable ........................................ 9.8 15327998 Seal Cable ........................................ 9.9 15332129 15332130 15332132 15332133 15332135 15332136 15332138 15332139 15332141 15332142 15335987 15336267 15336387 15336467 15336468 15336674 15336766 15337197 15337204 15337249 15338470 15339412 15339818 15339838 15339967 Connector Assembly 2F GT 150 .... 1.4 Connector Assembly 2M GT 150 .. 1.4 Connector Assembly 3F GT 150 .... 1.4 Connector Assembly 3M GT 150 .. 1.4 Connector Assembly 4F GT 150 .... 1.4 Connector Assembly 4M GT 150 .. 1.4 Connector Assembly 5F GT 150 .... 1.4 Connector Assembly 5M GT 150 .. 1.4 Connector Assembly 6F GT 150 .... 1.4 Connector Assembly 6M GT 150 .. 1.4 Connector Assembly 2F GT 150 Sealed ................................. 1.13 Connector Assembly 4F GT 150 .. 1.13 Connector Assembly 2F GT 150 Sealed ................................ 1.12 Connector Assembly 6F GT 150 Sealed ................................ 1.12 Connector Assembly 2F GT 150 Sealed ................................ 1.11 Connector Assembly 12M Mixed GT 150, 280 Sealed ........... 1.30 Connector Assembly 14F GT Mixed 150, 280 Sealed .......... 1.30 Connector Assembly 2F 280 GT Sealed ....................................... 1.22 Connector Assembly 2F 280 GT Sealed ....................................... 1.22 Connector Assembly 3F GT 150 Sealed ................................ 1.12 Connector 24M GT 150, 280 Sealed ........................ 1.40 Seal Connector .............................. 1.40 Connector Assembly 12F GT Mixed 150, 280 ......................... 1.26 Connector Assembly 12M GT Mixed 150, 280 ......................... 1.26 Connector Assembly 16F GT Mixed 150, 280 ......................... 1.26 Connector Assembly 16M GT Mixed 150, 280 ......................... 1.26 Lever Lock GT ................................ 1.41 Lever Lock GT ................................ 1.37 Connector 18M GT 150, 280 ......... 1.34 Connector 18M GT 150, 280 ......... 1.34 Seal Cable 1W GT 280 .................. 1.18 Connector 9F Ducon 1.5 ................. 5.8 Plug Cavity Ducon 2.8 .................. 5.11 Seal Cable ........................................ 9.9 Secondary Lock ............................ 7.28 Seal Cable ........................................ 9.9 Seal Cable ........................................ 9.8 Connector 4F .................................. 7.28 Seal Cable ........................................ 9.8 Seal Cable ........................................ 9.8 15343826 15343827 15344032 15344037 Seal Cable ........................................ 9.8 Seal Cable ........................................ 9.8 Seal Cable ...................................... 5.16 Connector 20F Ducon 0.8 ............... 5.4 15336001 15336004 15336013 15336027 15336034 15336037 15336116 15336117 15336121 15336173 15336177 15336205 15336209 15336219 15336224 http://connectors.delphi.com 11.9 Part Number Index Part # Description ................................... Page Part # Description ................................... Page Part # Description ................................... Page 15344038 15344040 15344042 15344052 Connector 20M Ducon 0.8 ............. 5.4 Connector 2F Ducon 2.8 Sealed .. 5.13 Connector 2F Ducon 2.8 Sealed .. 5.13 Connector Assembly 6F Ducon 2.8 Sealed ......................... 5.12 Connector 2M Ducon 6.3 Sealed ....................................... 5.18 Connector 6M Ducon 2.8, 4.8 Sealed ................... 5.22 Connector 6F Ducon 2.8, 4.8 Sealed ................... 5.22 Connector 15F Ducon 2.8, 4.8 Sealed ................... 5.22 Connector 6F Ducon 4.8 ............... 5.15 Seal Cable ........................................ 9.9 Seal Cable ...................................... 5.24 Connector 3M M/P 480 Sealed ... 2.48 Connector 5F VF ............................ 6.25 Terminal M Ducon 6.3 Sealed ..... 5.17 Terminal M Ducon 6.3 Sealed ..... 5.17 Seal Cable ........................................ 9.8 Seal Cable ........................................ 9.9 Seal Cable ........................................ 9.9 Seal Cable ........................................ 9.9 Seal Cable ........................................ 9.9 Electrical Center ........................... 7.23 Seal Cable ........................................ 9.8 Harness Clip ................................. 9.15 15363605 15363779 15363846 15363852 15363980 15363991 15363992 15364309 Seal Cable ........................................ 9.9 Seal Cable ........................................ 9.9 Connector 25F VF .......................... 6.24 Connector Assembly 16F VF ........ 6.23 Seal Cable ........................................ 9.9 Seal Cable, Ducon .......................... 9.9 Seal Cable, Ducon ........................ 5.10 Connector Assembly 2F DS Sealed ....................................... 6.27 Connector Assembly 3F DS Sealed ....................................... 6.27 Seal Cable 1W GT ........................... 1.6 Seal Cable 1W GT ......................... 1.10 Seal Cable 1W GT ........................... 1.6 Seal Cable 1W GT 280 .................. 1.38 Seal Cable 1W GT 280 .................. 1.38 Seal Cable 1W GT 280 .................. 1.38 Seal Cable 1W GT 280 .................. 1.18 Seal Cable 1W GT 280 .................. 1.18 Seal Cable 1W GT 280 .................. 1.18 Connector 24F GT 150, 280 Sealed ........................ 1.40 Lever Lock GT ................................ 1.40 15420167 15420168 15420169 15420170 15420171 15420172 15420173 15422562 15422816 15422817 15422818 15422819 15423524 15423672 15423673 15423674 15423679 15423681 15423682 15423716 15423717 15423718 15423719 15423720 15423721 15423722 15423723 15423724 15423725 15423726 15423727 15423728 15423729 15423730 15423731 15423732 15423733 15423734 15423736 15423737 15423738 15423739 15427170 15429805 15429806 15429807 15429808 15429809 064 Header 2R SM 12W ................ 4.28 064 Header 2R SM 16W ................ 4.30 064 Header 2R SM 16W ................ 4.30 064 Header 2R SM 16W ................ 4.30 064 Header 2R SM 16W ................ 4.30 064 Header 2R SM 16W ................ 4.30 064 Header 2R SM 16W ................ 4.30 Connector Assembly 14M GT Mixed 150, 280 Sealed ........... 1.30 064 Header 2R CM 40W ................ 4.38 064 Header 2R CM 42W ................ 4.40 064 Header 2R CM 44W ................ 4.42 064 Header 2R CM 48W ................ 4.44 Convenience Center ..................... 7.10 064 Header 2R CM 42W ................ 4.41 064 Header 2R CM 44W ................ 4.43 064 Header 2R CM 48W ................ 4.45 064 Header 2R CM 40W ................ 4.39 064 Header 2R CM 32W ................ 4.36 064 Header 2R CM 32W ................ 4.37 064 Header 2R SM 8W .................. 4.25 064 Header 2R SM 8W .................. 4.25 064 Header 2R SM 8W .................. 4.25 064 Header 2R SM 8W .................. 4.25 064 Header 2R SM 8W .................. 4.25 064 Header 2R SM 8W .................. 4.25 064 Header 2R SM 10W ................ 4.27 064 Header 2R SM 10W ................ 4.27 064 Header 2R SM 10W ................ 4.27 064 Header 2R SM 10W ................ 4.27 064 Header 2R SM 10W ................ 4.27 064 Header 2R SM 10W ................ 4.27 064 Header 2R SM 12W ................ 4.29 064 Header 2R SM 12W ................ 4.29 064 Header 2R SM 12W ................ 4.29 064 Header 2R SM 12W ................ 4.29 064 Header 2R SM 12W ................ 4.29 064 Header 2R SM 12W ................ 4.29 064 Header 2R SM 16W ................ 4.31 064 Header 2R SM 16W ................ 4.31 064 Header 2R SM 16W ................ 4.31 064 Header 2R SM 16W ................ 4.31 064 Header 2R SM 16W ................ 4.31 Clip (Self-Locking) ........................ 9.14 Micro64 2R 16F .............................. 4.62 Micro64 2R 16F .............................. 4.62 Micro64 2R 16F .............................. 4.62 Micro64 2R 16F .............................. 4.62 Micro64 2R 16F .............................. 4.62 15430291 15430292 15431080 15431081 15433830 15435155 15435923 15437441 15439875 064 Header 2R CM 16W ................ 4.33 064 Header 2R CM 16W ................ 4.32 Micro64 2R 10F w/CPA ................. 4.61 Micro64 2R 10F w/CPA ................. 4.61 Micro64 10F Secondary Lock ..... 4.61 Lamp Socket Wedge Base W3 ..... 6.5 064 Header 2R CM 24W ................ 4.34 064 Header 2R CM 24W ................ 4.35 Clip .................................................. 9.14 15344054 15344060 15344061 15344069 15344072 15344104 15344324 15344628 15344630 15344631 15344632 15344643 15344644 15344645 15344646 15344647 15344665 15344666 15344856 15354635 Assembly Cap 12M M/P 280 Splice Saver ................... 6.12 15354674 Secondary Lock .............................. 5.8 15354753 Terminal Ring ................................... 9.2 15354754 Terminal Ring ................................... 9.2 15354755 Terminal Ring ................................... 9.2 15354756 Terminal Ring ................................... 9.2 15354757 Terminal Ring ................................... 9.2 15354758 Terminal Ring ................................... 9.2 15354859 Lamp Socket Wedge Base Right Angle W3 Sealed .................. 6.2 15354864 Lamp Socket Wedge Base W3 Right Angle ............................... 6.2 15354865 Lamp Socket Wedge Base W3 Right Angle ............................... 6.2 15355268 Connector Assembly 5F GT 150 ... 1.11 15355317 Connector Assembly 2F GT 150 Sealed ................................ 1.11 15355319 Connector Assembly 2F GT 150 Sealed ................................ 1.11 15355323 Connector Assembly 3F GT 150 Sealed ................................ 1.11 15355325 Connector Assembly 3F GT 150 Sealed ................................ 1.11 15355329 Connector Assembly 4F GT 150 ... 1.11 15355331 Connector Assembly 4F GT 150 ... 1.11 15355370 GT 150 Female Connector Assembly Sealed USCAR .............. 1.6 15355380 TPA 20M GT 150, 280 Flex Circuit ................ 1.44 15355521 Terminal Ring ................................... 9.2 15357040 Connector 8F M/P 280 Flexlock . 2.106 15357042 Assembly Header Connector 32M M/P 280, MIC/P 100 .............. 3.23 15357044 Connector Assembly 32M MIC/P Mixed Sealed .................... 3.23 15357046 Connector Assembly 32M MIC/P Mixed Sealed .................... 3.23 15358661 Base Fuseblock MINI 65F ........... 7.18 15358681 Connector 3M M/P 630 ................. 2.59 15359196 Micro64 16F Secondary Lock ..... 4.62 15359287 Connector 40F GT 150, 280 ........... 1.37 15363604 Seal Cable ........................................ 9.9 11.10 15364318 15366021 15366022 15366060 15366061 15366063 15366064 15366065 15366066 15366067 15366099 15369322 15373421 PLR 24M GT 150, 280 ..................... 1.40 15373422 PLR ................................................... 1.40 15393744 15394147 15394149 15394150 15394151 15394152 15394153 15394154 15396848 15396849 15397577 Connector 40F GT 150, 280 ........... 1.37 Micro64 Female Terminal ............ 4.63 Micro64 2R 16F w/CPA ................. 4.62 Micro64 2R 16F w/CPA ................. 4.62 Micro64 2R 16F w/CPA ................. 4.62 Micro64 2R 16F w/CPA ................. 4.62 Micro64 2R 16F w/CPA ................. 4.62 Micro64 2R 16F w/CPA ................. 4.62 Connector 6F M/P 150 .................... 2.9 Connector 6M M/P 150 ................... 2.9 Connector Assembly 6F GT 150 Sealed .................................. 1.8 15397579 Connector Assembly 6M GT 150 Sealed .................................. 1.8 15401440 15402131 15404970 15406141 15406142 Micro64 Female Terminal ............ 4.63 Secondary Lock M/P 150, 280 ..... 2.86 Micro64 8F Secondary Lock ....... 4.60 Micro64 2R 8F w/CPA ................... 4.60 Micro64 2R 8F w/CPA ................... 4.60 15410728 Connector Assembly 4F GT 150 Sealed ................................ 1.11 15416970 Micro64 2R 16F .............................. 4.62 15418982 Stabilizer 18M GT 150, 280 .......... 1.34 15418983 Stabilizer 22M GT 150, 280 .......... 1.35 15418984 Stabilizer 30M GT 150, 280 .......... 1.36 15420150 15420151 15420152 15420153 15420154 15420155 15420156 15420157 15420158 15420159 15420160 15420161 15420162 15420163 15420164 15420165 15420166 064 Header 2R SM 8W .................. 4.24 064 Header 2R SM 8W .................. 4.24 064 Header 2R SM 8W .................. 4.24 064 Header 2R SM 8W .................. 4.24 064 Header 2R SM 8W .................. 4.24 064 Header 2R SM 8W .................. 4.24 064 Header 2R SM 10W ................ 4.26 064 Header 2R SM 10W ................ 4.26 064 Header 2R SM 10W ................ 4.26 064 Header 2R SM 10W ................ 4.26 064 Header 2R SM 10W ................ 4.26 064 Header 2R SM 10W ................ 4.26 064 Header 2R SM 12W ................ 4.28 064 Header 2R SM 12W ................ 4.28 064 Header 2R SM 12W ................ 4.28 064 Header 2R SM 12W ................ 4.28 064 Header 2R SM 12W ................ 4.28 15443822 Connector 38F GT 150, 280 Sealed ........................ 1.41 15445756 Stabilizer 40M GT ......................... 1.37 15445904 MicroHVT Female Terminal ........ 4.59 15445905 MicroHVT Female Terminal ........ 4.59 15449028 Connector Assembly 2F GT 150 Sealed ................................ 1.11 15459504 15459505 15459912 15459913 http://connectors.delphi.com 064 Header 2R CM 64W ................ 4.47 064 Header 2R CM 64W ................ 4.46 Connector Assembly 12F GT 150 .. 1.5 Connector Assembly 12M GT 150 . 1.5 Part Number Index Part # Description ................................... Page 15459914 15459916 15459917 15459918 Connector Assembly 8F GT 280 ... 1.17 Connector Assembly 8M GT 280 . 1.17 Connector Assembly 10M GT 150 . 1.5 Connector Assembly 10F GT 150 .. 1.5 15460171 GT 150 Female Connector Assembly Sealed USCAR .............. 1.6 15462823 064 Header 1R SM 4W .................... 4.9 15462824 064 Header 1R SM 4W .................... 4.9 15462825 064 Header 1R SM 4W .................... 4.9 15462826 064 Header 1R SM 4W .................... 4.9 15462827 064 Header 1R SM 4W .................... 4.9 15462828 064 Header 1R SM 4W .................... 4.9 15462829 064 Header 1R SM 5W .................. 4.11 15462830 064 Header 1R SM 5W .................. 4.11 15462831 064 Header 1R SM 5W .................. 4.11 15462832 064 Header 1R SM 5W .................. 4.11 15462833 064 Header 1R SM 5W .................. 4.11 15462834 064 Header 1R SM 5W .................. 4.11 15462835 064 Header 1R SM 6W .................. 4.13 15462836 064 Header 1R SM 6W .................. 4.13 15462837 064 Header 1R SM 6W .................. 4.13 15462838 064 Header 1R SM 6W .................. 4.13 15462839 064 Header 1R SM 6W .................. 4.13 15462840 064 Header 1R SM 6W .................. 4.13 15462841 064 Header 1R SM 7W .................. 4.15 15462842 064 Header 1R SM 7W .................. 4.15 15462843 064 Header 1R SM 7W .................. 4.15 15462844 064 Header 1R SM 7W .................. 4.15 15462845 064 Header 1R SM 7W .................. 4.15 15462846 064 Header 1R SM 7W .................. 4.15 15462847 064 Header 1R SM 8W .................. 4.17 15462848 064 Header 1R SM 8W .................. 4.17 15462849 064 Header 1R SM 8W .................. 4.17 15462850 064 Header 1R SM 8W .................. 4.17 15462851 064 Header 1R SM 8W .................. 4.17 15462852 064 Header 1R SM 8W .................. 4.17 15462854 064 Header 1R SM 4W .................... 4.8 15462855 064 Header 1R SM 4W .................... 4.8 15462856 064 Header 1R SM 4W .................... 4.8 15462857 064 Header 1R SM 4W .................... 4.8 15462858 064 Header 1R SM 4W .................... 4.8 15462859 064 Header 1R SM 4W .................... 4.8 15462860 064 Header 1R SM 5W .................. 4.10 15462861 064 Header 1R SM 5W .................. 4.10 15462862 064 Header 1R SM 5W .................. 4.10 15462863 064 Header 1R SM 5W .................. 4.10 15462864 064 Header 1R SM 5W .................. 4.10 15462865 064 Header 1R SM 5W .................. 4.10 15462866 064 Header 1R SM 6W .................. 4.12 15462867 064 Header 1R SM 6W .................. 4.12 15462868 064 Header 1R SM 6W .................. 4.12 15462869 064 Header 1R SM 6W .................. 4.12 15462870 064 Header 1R SM 6W .................. 4.12 15462871 064 Header 1R SM 6W .................. 4.12 15462872 064 Header 1R SM 7W .................. 4.14 15462873 064 Header 1R SM 7W .................. 4.14 15462874 064 Header 1R SM 7W .................. 4.14 15462875 064 Header 1R SM 7W .................. 4.14 15462876 064 Header 1R SM 7W .................. 4.14 15462877 064 Header 1R SM 7W .................. 4.14 15462878 064 Header 1R SM 8W .................. 4.16 15462879 064 Header 1R SM 8W .................. 4.16 15462880 064 Header 1R SM 8W .................. 4.16 15462881 064 Header 1R SM 8W .................. 4.16 15462882 064 Header 1R SM 8W .................. 4.16 15462883 064 Header 1R SM 8W .................. 4.16 15464948 064 Header 2R CM Mix Radio 30W ...................................... 4.49 15466325 GT 150 Female Connector Assembly Sealed ............................ 1.6 15466671 GT 280 Female Connector Assembly Unsealed ...................... 1.14 Part # Description ................................... Page 15470809 15475869 15475870 15476196 Seal Cable ........................................ 9.9 Connector 40M GT 150 ................. 1.37 Connector 40M GT 150 ................. 1.37 GT 280 Female Connector Assembly Sealed .......................... 1.18 GT 280 Female Connector Assembly Sealed .......................... 1.18 GT 280 Female Connector Assembly Sealed .......................... 1.18 GT 280 Female Connector Assembly Sealed .......................... 1.18 MicroHVT 2R 12F ........................... 4.57 MicroHVT 12F Secondary Lock .. 4.57 Connector 4F M/P 280 .................. 2.27 Connector 6F M/P 280 .................. 2.27 Micro64 2R 10F .............................. 4.61 Micro64 2R 10F .............................. 4.61 15476197 15476198 15476199 15477027 15477037 15479020 15479022 15479266 15479267 15480081 15480082 15483208 15485094 15487755 15487756 15488824 15489152 15489154 15489156 Micro64 2R 8F ................................ 4.60 Micro64 2R 8F ................................ 4.60 MicroHVT 2R 12F w/CPA ............. 4.57 Lamp Socket Wedge Base W3 ..... 6.5 Connector Assembly 4M GT 150 Sealed .................................. 1.8 Connector Assembly 4F GT 150 Sealed .................................. 1.8 Stabilizer 40M GT 150, 280 .......... 1.41 GT 280 Female Connector Assembly Unsealed ...................... 1.14 GT 280 Female Connector Assembly Unsealed ...................... 1.14 GT 280 Female Connector Assembly Unsealed ...................... 1.14 15491547 Connector Assembly 3F GT 150 Sealed ................................ 1.11 15492508 Battery Bolt ...................................... 9.6 15492510 Battery Bolt ...................................... 9.6 15492518 Connector Assembly 42F M/P 280,480,630 ............................. 2.84 15492519 Connector Assembly 25M M/P 280,480,630 ............................. 2.84 15492521 Connector Assembly 22M W/P ... 6.21 15492531 Connector Assembly 22F W/P ..... 6.21 15492542 Connector Assembly 30F M/P 150 Pull-To-Seat .................. 2.101 15492543 Connector Assembly 30F M/P 150 Pull-to-Seat .................. 2.102 15492546 Connector Assembly 18F M/P 150 Pull-To-Seat .................. 2.100 15492553 Connector Assembly 30F M/P 150 Pull-To-Seat Sealed .... 2.100 15492558 Connector Assembly 56M M/P 280, 480, 630 ........................... 2.85 15492562 Connector Assembly 36M 150, 280, 480, 630 ............................ 2.94 15492567 Connector Assembly 30F M/P 280, 480 Sealed ..................... 2.93 15492591 Connector Assembly 36F M/P, 150, 280, 480, 630 ................... 2.94 15492601 Connector Assembly 78F M/P 150, 280, 630 Sealed .............. 2.96 15492611 Assembly Terminal M/P 800 & Bus Stud ...................... 7.19 15492622 Connector Assembly 116F M/P 150, 280 ................................... 2.86 15492642 Connector Assembly 38F M/P 280, 630 ................................... 2.95 15492654 Connector Mega Fuse .................. 7.29 15492655 Assembly Cap 12M M/P 280 Splice Saver ................... 6.12 15492657 Connector Assembly 116M M/P 150, 280 ................................... 2.86 Part # Description ................................... Page 15492672 Connector Assembly 56F M/P 280/480/630 ............................. 2.85 15492996 Seal Cable ........................................ 9.9 15495959 Latch .................................................. 7.8 15496639 064 Header 2R SM 16W ................ 4.31 15497399 GT 150 Female Connector Assembly .......................................... 1.6 15498985 Connector Assembly 78M M/P 150, 280, 630 ............................ 2.96 15499926 MicroHVT 1R 6F ............................. 4.52 15499927 MicroHVT 1R 6F w/CPA ............... 4.52 PE101003 MicroHVT 16F Secondary Lock .. 4.58 PE101938 MicroHVT 8F Secondary Lock .... 4.55 PE102004 PE102005 PE102006 PE102007 PE102008 PE102009 PE102012 PE102013 PE102014 PE102015 PE102016 PE102018 PE102019 PE102020 PE102021 PE102022 PE102023 PE102025 PE102026 PE102027 PE102028 PE102029 PE102030 PE102033 PE102034 PE102035 PE102036 PE102037 PE102090 PE102092 PE102094 MicroHVT 1R 5F ............................. 4.51 MicroHVT 1R 5F ............................. 4.51 MicroHVT 1R 5F ............................. 4.51 MicroHVT 1R 5F ............................. 4.51 MicroHVT 1R 5F ............................. 4.51 MicroHVT 1R 5F ............................. 4.51 MicroHVT 1R 6F ............................. 4.52 MicroHVT 1R 6F ............................. 4.52 MicroHVT 1R 6F ............................. 4.52 MicroHVT 1R 6F ............................. 4.52 MicroHVT 1R 6F ............................. 4.52 MicroHVT 1R 7F ............................. 4.53 MicroHVT 1R 7F ............................. 4.53 MicroHVT 1R 7F ............................. 4.53 MicroHVT 1R 7F ............................. 4.53 MicroHVT 1R 7F ............................. 4.53 MicroHVT 1R 7F ............................. 4.53 MicroHVT 2R 10F ........................... 4.56 MicroHVT 2R 10F ........................... 4.56 MicroHVT 2R 10F ........................... 4.56 MicroHVT 2R 10F ........................... 4.56 MicroHVT 2R 10F ........................... 4.56 MicroHVT 2R 10F ........................... 4.56 MicroHVT 2R 12F ........................... 4.57 MicroHVT 2R 12F ........................... 4.57 MicroHVT 2R 12F ........................... 4.57 MicroHVT 2R 12F ........................... 4.57 MicroHVT 2R 12F ........................... 4.57 MicroHVT 5F Secondary Lock .... 4.51 MicroHVT 7F Secondary Lock .... 4.53 MicroHVT 10F Secondary Lock .. 4.56 PE107546 PE107547 PE107548 PE107549 PE107551 PE107552 PE107553 PE107554 PE107555 PE107556 PE107558 PE107559 PE107560 PE107561 PE107562 PE107563 PE107564 PE107565 PE107566 PE107567 PE107568 PE107570 PE107571 PE107572 PE107573 MicroHVT 1R 4F w/CPA MicroHVT 1R 4F w/CPA MicroHVT 1R 4F w/CPA MicroHVT 1R 4F w/CPA MicroHVT 1R 5F w/CPA MicroHVT 1R 5F w/CPA MicroHVT 1R 5F w/CPA MicroHVT 1R 5F w/CPA MicroHVT 1R 5F w/CPA MicroHVT 1R 5F w/CPA MicroHVT 1R 6F w/CPA MicroHVT 1R 6F w/CPA MicroHVT 1R 6F w/CPA MicroHVT 1R 6F w/CPA MicroHVT 1R 6F w/CPA MicroHVT 1R 7F w/CPA MicroHVT 1R 7F w/CPA MicroHVT 1R 7F w/CPA MicroHVT 1R 7F w/CPA MicroHVT 1R 7F w/CPA MicroHVT 1R 7F w/CPA MicroHVT 1R 8F w/CPA MicroHVT 1R 8F w/CPA MicroHVT 1R 8F w/CPA MicroHVT 1R 8F w/CPA http://connectors.delphi.com ............... 4.50 ............... 4.50 ............... 4.50 ............... 4.50 ............... 4.51 ............... 4.51 ............... 4.51 ............... 4.51 ............... 4.51 ............... 4.51 ............... 4.52 ............... 4.52 ............... 4.52 ............... 4.52 ............... 4.52 ............... 4.53 ............... 4.53 ............... 4.53 ............... 4.53 ............... 4.53 ............... 4.53 ............... 4.54 ............... 4.54 ............... 4.54 ............... 4.54 11.11 Part Number Index Part # Description ................................... Page PE107574 PE107576 PE107577 PE107578 PE107579 PE107580 PE107581 PE107582 PE107583 PE107584 PE107585 PE107586 PE107587 PE107589 PE107590 PE107591 PE107592 PE107593 PE107600 PE107601 PE107602 PE107603 PE107604 PE107605 PE107849 PE107850 PE107851 PE107852 PE107855 PE107856 PE107857 PE107858 PE107859 PE107861 PE107862 PE107863 PE107864 PE107866 PE107867 PE107868 PE107869 PE107870 PE107871 PE107872 PE107873 MicroHVT 1R 8F w/CPA ............... 4.54 MicroHVT 2R 8F w/CPA ............... 4.55 MicroHVT 2R 8F w/CPA ............... 4.55 MicroHVT 2R 8F w/CPA ............... 4.55 MicroHVT 2R 8F w/CPA ............... 4.55 MicroHVT 2R 8F w/CPA ............... 4.55 MicroHVT 2R 8F w/CPA ............... 4.55 MicroHVT 2R 10F w/CPA ............. 4.56 MicroHVT 2R 10F w/CPA ............. 4.56 MicroHVT 2R 10F w/CPA ............. 4.56 MicroHVT 2R 10F w/CPA ............. 4.56 MicroHVT 2R 10F w/CPA ............. 4.56 MicroHVT 2R 10F w/CPA ............. 4.56 MicroHVT 2R 12F w/CPA ............. 4.57 MicroHVT 2R 12F w/CPA ............. 4.57 MicroHVT 2R 12F w/CPA ............. 4.57 MicroHVT 2R 12F w/CPA ............. 4.57 MicroHVT 2R 12F w/CPA ............. 4.57 MicroHVT 2R 16F w/CPA ............. 4.58 MicroHVT 2R 16F w/CPA ............. 4.58 MicroHVT 2R 16F w/CPA ............. 4.58 MicroHVT 2R 16F w/CPA ............. 4.58 MicroHVT 2R 16F w/CPA ............. 4.58 MicroHVT 2R 16F w/CPA ............. 4.58 MicroHVT 1R 4F ............................. 4.50 MicroHVT 1R 4F ............................. 4.50 MicroHVT 1R 4F ............................. 4.50 MicroHVT 1R 4F ............................. 4.50 MicroHVT 1R 8F ............................. 4.54 MicroHVT 1R 8F ............................. 4.54 MicroHVT 1R 8F ............................. 4.54 MicroHVT 1R 8F ............................. 4.54 MicroHVT 1R 8F ............................. 4.54 MicroHVT 2R 8F ............................. 4.55 MicroHVT 2R 8F ............................. 4.55 MicroHVT 2R 8F ............................. 4.55 MicroHVT 2R 8F ............................. 4.55 MicroHVT 2R 8F ............................. 4.55 MicroHVT 2R 8F ............................. 4.55 MicroHVT 2R 16F ........................... 4.58 MicroHVT 2R 16F ........................... 4.58 MicroHVT 2R 16F ........................... 4.58 MicroHVT 2R 16F ........................... 4.58 MicroHVT 2R 16F ........................... 4.58 MicroHVT 2R 16F ........................... 4.58 Part # Description ................................... Page Part # PE108483 064 Header 2R CM Mix Radio 46W ...................................... 4.49 PE114929 064 Header 2R CM Mix Amplified 40W ............................... 4.48 PE116301 064 Header 1R CM 24W ................ 4.20 PE116303 064 Header 1R CM 24W ................ 4.21 PE119310 PE119312 PE119314 PE119316 064 Header 1R CM 16W ................ 4.19 064 Header 1R CM 16W ................ 4.18 064 Header 1R CM 32W ................ 4.23 064 Header 1R CM 32W ................ 4.22 PE132123 064 Header 1R SM 12W ................ 4.16 11.12 http://connectors.delphi.com Description ................................... Page Global Connection Systems Catalog World Headquarters and Customer Center Mail Code 483.400.306 5725 Delphi Drive Troy, Michigan 48098-2815 U.S.A. Tel: [1] 248.813.2334 Fax: [1] 248.813.2333 Asia Pacific Regional Headquarters No. 60, Yuan Guo Road Anting, Jia Ding District Shanghai, 201814 Peoples Republic of China Tel: [86] 21.5956.3300 Fax: [86] 21.6957.3797 European Regional Headquarters Customer Technology Center Vorm Eichholz 1 42119 Wuppertal Germany Tel: [49] 202.291.0 Fax: [49] 202.291.2777 South American Regional Headquarters Rodovia dos Tamoios, Km 21,8 Jambeiro - SP 12270-000 Brazil Tel: [55] 12.3978.2020 Fax: [55] 12.3978.2077 delphi.com Printed on Recycled Paper (c)2006 Delphi. All rights reserved. DP-06-E-165 1006/GrxROB/10m About Delphi. Multi-national Delphi conducts its business operations through various subsidiaries and has headquarters in Troy, Michigan, USA, Paris, Tokyo and Sao Paulo, Brazil. Global Connection Systems Catalog