DOL Starters Type EXE0D Plastic Enclosure to IP66 Installation Instructions IEC947-4-1 Issue 10 Remove cover from starter. 2. Select and fit Overload (see ratings chart below). 3. Connect leads provided from - terminal 14 to Overload 95 and terminal A2 to Overload 96. 4. Check operating coil voltage and frequency. 5. Remove appropriate top/bottom knockouts. Attach conduit bushes to conduit. 6. Mount base and connect to bushes. If continuous grounding is required fit separate bonding strip 7. For on-site control circuit conversions see overleaf. 8. Connect cables and ensure that all terminations are tight. 06.012226.10E 0808 1. 9. When installed, set the Hand/Auto selector and adjust the current calibration to the desired value. (See below) 10. Replace cover and secure 11. Note: If an extra control device is required, see overleaf. = Ratings Order references Requires Overload Coil Voltages (50Hz) 230V 400V TA25DU1.4 1SAZ211201R1023 TA25DU1.8 1SAZ211201R1025 TA25DU2.4 1SAZ211201R1028 TA25DU3.1 122EXE0D-OL 124EXE0D-OL 1SAZ211201R1031 1TVL300212E5099 1TVL300412E5099 TA25DU4.0 1SAZ211201R1033 TA25DU6.5 1SAZ211201R1038 TA25DU11 1SAZ211201R1043 TA25DU14 1SAZ211201R1045 182EXE0D-OL 184EXE0D-OL TA25DU19 1TVL300216E5099 1TVL300416E5099 1SAZ211201R1047 Approximate motor rating Overload rating Full load A min. max. 400V/3PH AC3 KW hp 230V/1PH AC3 KW hp 1.0 1.4 0.37 0.55 0.07 0.09 1.3 1.8 0.55 0.75 0.1 0.125 1.7 2.4 0.75 1.0 0.18 0.25 2.2 3.1 1.1 1.5 0.25 0.33 2.8 4.0 1.5 2.0 0.37 0.5 4.5 6.5 2.2 3.0 0.55 0.75 7.5 11.0 4.0 5.5 1.1 1.5 10.0 14.0 5.5 7.5 1.5 2.0 13.0 19.0 7.5 10.0 2.2 3.0 Recommended max. fuse size for short circuit protection A 4 10 20 35 = Note: This product is not suitable for d.c. applications. Terminal capacity = Summary Main Contactor Overload A direct-on-line motor starter with ingress protection to IP66. Two-tone plastic enclosure with ABS lid and base. Auxiliary 2 1 x 4mm or 2 2 x 2.5mm 1 x 10mm or 2 2 x 6mm 2 1 x 4mm2 or 2 2 x 2.5mm 2 x 2.5mm Trip class 10 requirements IEC 947-4-1 = 2 1.05 x FLC No tripping 1.2 x FLC Trip within 2 hours 1.5 x FLC Trip within 4 minutes 7.2 x FLC Trip between 4s and 10s = NOTE: FLC = Full load current ABB Connection Data = Type 4 (400Vcoil)========================================= Type 2 (230V coil)= N L1 L2 L3 E 1 3 L1 L2 L3 1 5 3 E N 5 1 A1 A1 2 4 M 3~ 3 Note: For Single phase Operation link 1 to A1, 3 to 2 as shownK= E 5 A1 2 6 4 6 2 U V W (A) (B) (C) U V W (A) (B) (C) L E M 3~ 4 6 N L E E M 1~ Circuits Standard circuit L2 L1 N Special circuits== Line-to-line plus remote 3-wire control= L3 Two-wire controls L3 L3 Control contact 5 3 1 Start 13 A1 5 14 A2 97 13 Remote start 14 95 Stop/ reset 14 Remove link 96 98 Start 13 C Remove link 5 Remote stop 95 95 Stop/reset 4 2 Reset 96 6 96 A2 A2 C U (A) V (B) W (C) C A1 M 3~ A1 1 1 L1 L1 Fitting an extra control device = A knockout is provided in the lid of the EXE0 for an = Control device kits ESPBKIT Emergency Stop (EN418): Comprises 40mm E-stop button, n.c. contact block. PLPBKIT Pilot Lamp (230v only): Comprises Green compact LED 230v Pilot Lamp. HAPBKIT 2 Position Switch: Comprises compact 2 position switch 1 n.o + 1 n.c contacts. extra control device. 1. Remove lid of starter 2. Cut around serrated label insert and remove 3. Remove front 22mm knockout. 4. Fit control device kit. N.B. Space is available to fit standard ABB top and side mounting auxiliary contact blocks. Council of European Communities Directives: The products in this publication conform to relevant EEC Directives and EN Standards. Installation and use of such products must be carried out by competent, properly trained personnel, complying with any instructions supplied by ABB. Liability for improper incorporation, assembly, use, processing, storing or handling of goods remains the sole responsibility of the individual, or company carrying out such work. This publication is for information only. Whilst every care has been taken in the preparation of this leaflet, no liability is accepted for any consequence of its use. No licence to use any patent should be assumed. All dimensions are approximate only and subject to change without notice, as are other technical features resulting from continual development and improvement. ABB Limited Tower Court, Foleshill Enterprise Park, Courtaulds Way, Coventry. CV6 5NX Tel: 02476 368500 Fax: 02476 364499 ABB